CN116281307A - Automatic reel changing and material collecting mechanism and using method thereof - Google Patents
Automatic reel changing and material collecting mechanism and using method thereof Download PDFInfo
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- CN116281307A CN116281307A CN202310489855.4A CN202310489855A CN116281307A CN 116281307 A CN116281307 A CN 116281307A CN 202310489855 A CN202310489855 A CN 202310489855A CN 116281307 A CN116281307 A CN 116281307A
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- 239000000463 material Substances 0.000 title claims abstract description 303
- 230000007246 mechanism Effects 0.000 title claims abstract description 51
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000005520 cutting process Methods 0.000 claims abstract description 39
- 238000003825 pressing Methods 0.000 claims abstract description 32
- 238000012544 monitoring process Methods 0.000 claims abstract description 16
- 230000008859 change Effects 0.000 claims abstract description 9
- 238000004804 winding Methods 0.000 claims description 48
- 239000012528 membrane Substances 0.000 claims description 40
- 239000003292 glue Substances 0.000 claims description 31
- 238000005096 rolling process Methods 0.000 claims description 10
- 235000007164 Oryza sativa Nutrition 0.000 claims description 9
- 238000010030 laminating Methods 0.000 claims description 9
- 235000009566 rice Nutrition 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 3
- 240000007594 Oryza sativa Species 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 3
- 241000209094 Oryza Species 0.000 description 8
- 238000010586 diagram Methods 0.000 description 6
- 238000005192 partition Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000084 colloidal system Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/26—Cutting-off the web running to the wound web roll
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H26/00—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms
- B65H26/06—Warning or safety devices, e.g. automatic fault detectors, stop-motions, for web-advancing mechanisms responsive to predetermined lengths of webs
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- Replacement Of Web Rolls (AREA)
Abstract
The invention discloses an automatic reel changing and collecting mechanism and a using method thereof, the automatic reel changing and collecting mechanism comprises a device main body, an automatic counting device, a hob cutting assembly, a paper sucking pressing wheel assembly, a rotary receiving assembly, a film material shaft, a paper separating material shaft, a film material feeding shaft, a paper separating material receiving and attaching assembly and a collecting material frame are arranged on the device main body, the automatic counting device is positioned above the collecting material frame, the paper sucking pressing wheel assembly is positioned obliquely above one side of the rotary receiving assembly, which is close to the hob cutting assembly, a material body monitoring mechanism is arranged between the film material shaft and the paper separating material shaft, and the film material feeding shaft is positioned above the film material shaft. According to the automatic roll changing and collecting mechanism and the use method thereof, the whole device can automatically change and collect materials and receive the materials without stopping, the manual operation is reduced, the automation degree is higher, the labor cost is reduced, the device does not need to be opened or closed, the waste condition does not occur when receiving the materials, and the yield of products is improved.
Description
Technical Field
The invention relates to the field of automatic film material changing and winding, in particular to an automatic film material changing and winding mechanism and a using method thereof.
Background
The automatic reel-changing and material-collecting mechanism is a supporting device for coiling and collecting film materials, when film materials are prepared, products are firstly formed on a hob machine and need to be delivered to a terminal, the material-collecting operation is carried out through a material tray, and along with the continuous development of technology, the requirements of people on the manufacturing process of the film material-changing and material-collecting mechanism are higher and higher.
The existing film material reel-changing and collecting mechanism has certain defects when in use, in a traditional collecting mode, the traditional collecting mode is provided with a shaft, then the shaft is full, after a certain number of shafts are reached, a machine is stopped to manually cut off materials, the materials are taken down after cutting off the materials, then an empty material tray is arranged, after the empty material tray is arranged, two materials are adhered by adhesive tape paper, after the materials are adhered, the materials are continuously operated, in the traditional mode, the machine is stopped, then manual operation is needed to operate the material tray-changing and connecting head, the working efficiency is poor, the labor cost is high, and certain adverse effects are brought to the use process of people.
Disclosure of Invention
(one) solving the technical problems
Aiming at the defects of the prior art, the invention provides the automatic roll-changing and material-collecting mechanism and the use method thereof, the whole device can automatically change and collect materials and receive materials without stopping, the manual operation is reduced, the degree of automation is higher, the labor cost is reduced, the device does not need to be opened or closed, the waste condition can not occur when receiving materials, the yield of products is improved, and the problems in the background art can be effectively solved.
(II) technical scheme
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows: the utility model provides an automatic roll change receipts material mechanism, includes the device main part, install automatic counting assembly, hobbing cutter material cutting assembly, inhale paper pinch roller subassembly, rotatory material receiving assembly, membrane material axle, separate paper material feeding axle, separate paper material receiving laminating subassembly and material collecting frame in the device main part, automatic counting assembly is located material collecting frame top, it is located the oblique top that the rotatory material receiving assembly is close to hobbing cutter material cutting assembly one side to inhale paper pinch roller subassembly, be provided with material monitoring mechanism between membrane material axle and the membrane material cutting axle, membrane material feeding axle is located membrane material axle top, it is located to separate paper material feeding axle top to separate paper material feeding axle, be provided with the extension board between hobbing cutter material cutting assembly and the rotatory material receiving assembly, separate paper material receiving laminating assembly front end activity is provided with the material receiving axle, separate paper material receiving laminating assembly is last to be located the material receiving driver, it has material cutting assembly to fix a position between membrane material feeding axle and the material cutting axle, it has the cutter blade holder to cut the position to cut the material cutting axle, it has the cutter holder to cut material cutting end to cut.
As a preferred technical scheme of this application, rotatory receipts material subassembly includes positioning seat, rotary drive gear, location card frame, rotary drive motor, gear drive motor, receipts material carousel, guide pillar, receipts material around spool, antiskid structure and drive protection casing, receive the front end that the material carousel is located the location card frame, it is located the front end of receiving the material carousel around the spool to receive the material, it is connected with the positioning seat around spool and receipts material carousel between, rotary drive motor is located the middle part of location card frame, gear drive motor is located the rear end of location card frame.
As a preferred technical scheme of this application, inhale paper pinch roller subassembly includes locating piece, slide bar, slider, actuating cylinder, lower locating piece, monitoring mechanism, pressure rubber wheel, wheel carrier and locating plate, the slide bar is located between locating piece and the lower locating piece, the slider is located the slide bar, the position of slider is connected to the actuating cylinder, the position of slider is connected to the locating plate, the pressure rubber wheel is located the inboard of wheel carrier, monitoring mechanism is located the outside of wheel carrier.
As a preferred technical scheme of this application, hobbing cutter blank subassembly includes lift servo motor, first rotatory servo motor, second rotatory servo motor, slide rail, movable support, rolling blade, product color code monitor, locating support, lower hobbing cutter wheel, and last hobbing cutter wheel, movable support and locating support all are located the slide rail, and the movable support is located directly over the locating support, go up the inside that hobbing cutter wheel is located the movable support, lower hobbing cutter wheel is located the inside of locating support, product color code monitor is located the front end of movable support and locating support, first rotatory servo motor is located the rear end of movable support, second rotatory servo motor is located the rear end of locating support.
As a preferred technical scheme of this application, film material axle, separate epaxial coiling respectively of paper material have film material and separates paper, the film material passes through film material loading axle, separates paper and connects the position of material laminating subassembly and laminate the material loading in material loading frame department that gathers materials with separating paper, automatic counting device monitors film material meter number, and film material and separating paper pass through hobbing cutter blank subassembly, extension board and receive the position rolling of material subassembly in the rotation, the film material is pushed down through paper sucking pinch roller subassembly when receiving the material subassembly rolling with the rotation and is fixed a position.
As a preferable technical scheme of this application, rotary drive motor drive receives material carousel at the front end position rotary motion of location card frame, rotary drive gear drives the position rotary motion of receipts material around the spool, and rotary drive gear passes through gear drive motor and drives.
As an optimized technical scheme of the application, the driving cylinder drives the sliding block to lift on the sliding rod, the sliding block drives the positioning plate to lift with the position of the wheel frame, the rubber pressing wheel rotates on the inner side of the wheel frame, and the monitoring mechanism is fixed with the wheel frame.
As a preferable technical scheme of the application, the movable support moves up and down on the sliding rail, the upper hob wheel rotates on the inner side of the movable support, the lower hob wheel rotates on the inner side of the positioning support, and the upper hob wheel is fixed with the hob pieces.
The application method of the automatic reel changing and collecting mechanism comprises the following operation steps:
s1: and (3) material feeding: the membrane material shaft and the paper separating material shaft are respectively wound with membrane material and paper separating, the membrane material and the paper separating material pass through the positions of the membrane material feeding shaft, the paper separating material feeding shaft and the paper separating material receiving and attaching component and attach and feed at the aggregate feeding frame, and the automatic counting device monitors the rice number of the membrane material feeding;
s2: and (3) material rolling: the film material and the separating paper pass through the hob cutting component and the extension board and are rolled at the position of the rotary receiving component, and the film material and the rotary receiving component are pressed and positioned by the paper absorbing pinch roller component when being rolled;
s3: cutting off materials: when the automatic counting device monitors that the number of the rice fed by the film reaches a certain amount, the position of the movable support is driven to descend, the upper hob wheel is attached to the position of the lower hob wheel, the upper hob wheel is rotated, and the hob pieces cut off the film at the clearance position of the film, so that a group of winding is completed;
s4: pressing and winding: after the winding of the group of materials is completed, the position of the material receiving turntable rotates by one station, the materials at the rear end continue to be conveyed forwards through the extension plate, when the material head moves to the position right below the paper absorbing pinch roller component, the position of the driving wheel frame descends, the glue pressing wheel is in contact with the materials, colloid is arranged on the glue pressing wheel, the material head and the material receiving reel are positioned through the colloid and continue to wind forwards, after the positioning, the glue pressing wheel is lifted and retracted, the material receiving turntable rotates forwards by one station, and the winding is continued;
s5: winding and unwinding: after the winding is completed, the material receiving turntable continues to rotate a station, the station with the bottom wound is taken down, a new station is manually added, and the whole device does not stop for feeding and winding forwards.
(III) beneficial effects
Compared with the prior art, the invention provides an automatic reel changing and material collecting mechanism and a use method thereof, and the automatic reel changing and material collecting mechanism has the following beneficial effects: the automatic roll changing and collecting mechanism and the use method thereof can automatically change and collect materials and receive materials without stopping the whole device, reduce manual operation, have higher automation degree, lower labor cost, avoid starting and stopping the device, avoid wasting when receiving materials, improve the yield of products, ensure that the membrane materials and the partition papers pass through the positions of the membrane material feeding shaft, the partition paper feeding shaft and the partition paper receiving and attaching component and attach and feed materials at the aggregate feeding frame, monitor the rice number of the membrane materials, ensure that the membrane materials and the partition papers pass through the hob cutting component and the extension plate and are wound at the position of the rotary receiving component, ensure that the membrane materials and the rotary receiving component are downwards pressed and positioned through the paper absorbing pinch roller component when being wound, ensure that the position of the membrane materials pass through the hob cutting component, drive the movable bracket to be lowered when the automatic counting device monitors the rice number of the membrane materials to reach a certain amount, the upper hob wheel is attached to the lower hob wheel, the upper hob wheel is rotated, the hob piece cuts off the film material at the clearance position of the film material to complete a group of winding, after a group of material is wound, the position of the material collecting turntable rotates by one station, the material at the rear end continues to be conveyed forwards through the extension plate, when the material head moves to the position right below the paper absorbing pinch roller component, the position of the driving wheel frame descends, the glue pressing wheel is contacted with the material, glue is arranged on the glue pressing wheel, the material head and the outer wall of the material collecting winding shaft are positioned through the glue and continue to wind forwards, after the glue pressing wheel is positioned, the glue pressing wheel is lifted and retracted, the material collecting turntable rotates forwards by one station to continue winding, after the winding is completed, the material collecting turntable continues to rotate by one station, the station with the wound bottom is taken down and a new station is manually added, the whole automatic reel changing and collecting mechanism has simple structure, convenient operation, the effect of use is better for traditional mode.
Drawings
Fig. 1 is a schematic diagram of an overall structure of an automatic roll-changing and material-collecting mechanism and a using method thereof.
Fig. 2 is a schematic structural diagram of a side view of an automatic roll-changing and material-collecting mechanism and a using method thereof.
Fig. 3 is a schematic structural diagram of a rotary receiving assembly in an automatic reel change and receiving mechanism and a using method thereof according to the present invention.
Fig. 4 is a schematic structural diagram of an automatic roll changing and winding mechanism and a paper sucking pinch roller assembly in a using method thereof.
Fig. 5 is a schematic structural view of a hob cutter assembly in an automatic reel change and material collection mechanism and a using method thereof.
Fig. 6 is a schematic structural diagram of an automatic roll-changing and material-collecting mechanism and a method for using the same according to the present invention.
Fig. 7 is a schematic structural diagram of an automatic reel changing and winding mechanism and a feeding and cutting assembly in a using method thereof.
Fig. 8 is a schematic structural view of the other side of the feeding and cutting assembly in the automatic reel changing and winding mechanism and the using method thereof.
In the figure: 1. a device body; 2. a hob cutting assembly; 201. a lifting servo motor; 202. a first rotary servo motor; 203. a second rotary servo motor; 204. a slide rail; 205. a movable bracket; 206. a rolling blade; 207. a product color scale monitor; 208. a positioning bracket; 209. a lower hob wheel; 210. an upper hob wheel; 3. a paper sucking pinch roller assembly; 301. an upper positioning block; 302. a slide bar; 303. a slide block; 304. a driving cylinder; 305. a lower positioning block; 306. a monitoring mechanism; 307. a glue pressing wheel; 308. a wheel carrier; 309. a positioning plate; 4. an extension plate; 5. rotating the material receiving component; 501. a positioning seat; 502. a rotation driving gear; 503. positioning clamping frames; 504. a rotary drive motor; 505. a gear driving motor; 506. a material receiving rotary table; 507. a guide post; 508. winding a winding shaft; 509. an anti-slip structure; 510. driving the protective cover; 6. an automatic counting device; 7. a material collecting and feeding frame; 8. a paper separating and material receiving and attaching assembly; 9. a paper separating and feeding shaft; 10. a film material feeding shaft; 11. a film material shaft; 12. a material monitoring mechanism; 13. a paper separating material shaft; 14. a receiving shaft; 15. a receiving driver; 16. a feeding and cutting assembly; 17. cutting a driving machine; 18. driving a roll shaft; 19. and (5) cutting the tool apron.
Description of the embodiments
The technical solution of the present invention will be clearly and completely described below with reference to the accompanying drawings and detailed description, but it will be understood by those skilled in the art that the examples described below are some, but not all, examples of the present invention, and are intended to be illustrative of the present invention only and should not be construed as limiting the scope of the present invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention. The specific conditions are not noted in the examples and are carried out according to conventional conditions or conditions recommended by the manufacturer. The reagents or apparatus used were conventional products commercially available without the manufacturer's attention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
As shown in fig. 1-8, an automatic reel change material collecting mechanism comprises a device main body 1, an automatic counting device 6, a hob material cutting assembly 2, a paper absorbing pinch roller assembly 3, a rotary material receiving assembly 5, a film material shaft 11, a paper isolating material shaft 13, a film material feeding assembly 10, a paper isolating material feeding assembly 9, a paper isolating material receiving material attaching assembly 8 and an aggregate material feeding frame 7 are arranged on the device main body 1, the automatic counting device 6 is located above the aggregate material feeding frame 7, the paper absorbing pinch roller assembly 3 is located on the oblique upper side of one side of the rotary material receiving assembly 5, a material body monitoring mechanism 12 is arranged between the film material shaft 11 and the paper isolating material shaft 13, the film material feeding assembly 10 is located above the film material shaft 11, the paper isolating material feeding shaft 9 is located above the paper isolating material shaft 13, an extension plate 4 is arranged between the hob material cutting assembly 2 and the rotary material receiving assembly 5, a material receiving shaft 14 is movably arranged at the front end of the paper isolating material receiving attaching assembly 8, a material receiving driver 15 is located on the paper isolating material receiving assembly 8, a material isolating shaft 10 and a material isolating shaft 16 is located between the film material cutting assembly 10 and the paper cutting assembly 9, a cutter seat 18 is arranged on the end face of the cutter assembly, a cutter assembly 19 is arranged on the cutter head of the cutter, the cutter assembly is arranged on the cutter frame, the cutter assembly is not in the position of the cutter, the cutter assembly is not required to be connected with the cutter assembly, and the cutter assembly is in the position of the cutter assembly 19, and the cutter assembly is required to be cut off, the cutter assembly is reduced, and the position is high, and the cutter assembly is required to be cut by the cutter and the cutter assembly is in the manual machine and the cutter assembly is in the position and the cutter assembly is in the cutter and the cutter machine and the cutter assembly is in the cutter machine.
Further, the rotary receiving component 5 comprises a positioning seat 501, a rotary driving gear 502, a positioning clamping frame 503, a rotary driving motor 504, a gear driving motor 505, a receiving turntable 506, a guide pillar 507, a receiving winding shaft 508, an anti-slip structure 509 and a driving protective cover 510, wherein the receiving turntable 506 is positioned at the front end of the positioning clamping frame 503, the receiving winding shaft 508 is positioned at the front end of the receiving turntable 506, the positioning seat 501 is connected between the receiving winding shaft 508 and the receiving turntable 506, the rotary driving motor 504 is positioned in the middle of the positioning clamping frame 503, and the gear driving motor 505 is positioned at the rear end of the positioning clamping frame 503.
Further, the paper sucking pinch roller assembly 3 comprises an upper positioning block 301, a sliding rod 302, a sliding block 303, a driving air cylinder 304, a lower positioning block 305, a monitoring mechanism 306, a glue pressing wheel 307, a wheel frame 308 and a positioning plate 309, wherein the sliding rod 302 is positioned between the upper positioning block 301 and the lower positioning block 305, the sliding block 303 is positioned on the sliding rod 302, the driving air cylinder 304 is connected with the sliding block 303, the positioning plate 309 is connected with the sliding block 303, the glue pressing wheel 307 is positioned on the inner side of the wheel frame 308, and the monitoring mechanism 306 is positioned on the outer side of the wheel frame 308.
Further, the hob blanking component 2 comprises a lifting servo motor 201, a first rotary servo motor 202, a second rotary servo motor 203, a sliding rail 204, a movable support 205, hob pieces 206, a product color code monitor 207, a positioning support 208, a lower hob wheel 209 and an upper hob wheel 210, wherein the movable support 205 and the positioning support 208 are both positioned on the sliding rail 204, the movable support 205 is positioned right above the positioning support 208, the upper hob wheel 210 is positioned inside the movable support 205, the lower hob wheel 209 is positioned inside the positioning support 208, the product color code monitor 207 is positioned at the front ends of the movable support 205 and the positioning support 208, the first rotary servo motor 202 is positioned at the rear end of the movable support 205, and the second rotary servo motor 203 is positioned at the rear end of the positioning support 208.
Further, the membrane material shaft 11 and the paper separating material shaft 13 are respectively wound with membrane materials and paper separating, the membrane materials and the paper separating materials are respectively fed through the membrane material feeding shaft 10, the paper separating material feeding shaft 9 and the paper separating material receiving and attaching assembly 8 in a attached mode at the aggregate feeding frame 7, the automatic counting device 6 monitors the rice number of the membrane materials, the membrane materials and the paper separating materials are wound through the hob cutting assembly 2, the extension plate 4 and the rotary material receiving assembly 5 in a winding mode, and the membrane materials and the rotary material receiving assembly 5 are positioned in a downward pressing mode through the paper sucking pressing wheel assembly 3 in a winding mode.
Further, the rotary driving motor 504 drives the material receiving turntable 506 to rotate at the front end of the positioning clamping frame 503, the rotary driving gear 502 drives the material receiving reel 508 to rotate, and the rotary driving gear 502 is driven by the gear driving motor 505.
Further, the driving cylinder 304 drives the sliding block 303 to move up and down on the sliding rod 302, the sliding block 303 drives the positioning plate 309 and the wheel frame 308 to move up and down, the glue pressing wheel 307 rotates on the inner side of the wheel frame 308, and the monitoring mechanism 306 is fixed with the wheel frame 308.
Further, the movable support 205 moves up and down on the sliding rail 204, the upper hob wheel 210 rotates on the inner side of the movable support 205, the lower hob wheel 209 rotates on the inner side of the positioning support 208, and the upper hob wheel 210 and the hob 206 are fixed.
The application method of the automatic reel changing and collecting mechanism comprises the following operation steps:
s1: and (3) material feeding: the membrane material shaft 11 and the paper separating material shaft 13 are respectively wound with membrane material and paper separating, the membrane material and the paper separating pass through the positions of the membrane material feeding shaft 10, the paper separating material feeding shaft 9 and the paper separating material receiving and attaching component 8 and attach and feed at the aggregate material feeding frame 7, and the automatic counting device 6 monitors the meter number of the membrane material feeding;
s2: and (3) material rolling: the film material and the separating paper pass through the hob cutting component 2 and the extension plate 4 and are rolled at the position of the rotary receiving component 5, and the film material and the rotary receiving component 5 are pressed and positioned by the paper absorbing pinch roller component 3 when being rolled;
s3: cutting off materials: when the automatic counting device 6 monitors that the number of the rice fed by the film reaches a certain amount, the position of the movable support 205 is driven to descend, the upper hob wheel 210 is attached to the position of the lower hob wheel 209, the upper hob wheel 210 is rotated, and the hob piece 206 cuts off the film at the clearance position of the film, so that a group of winding is completed;
s4: pressing and winding: after the winding of one group of materials is completed, the position of the material receiving turntable 506 rotates by one station, the materials at the rear end continue to be conveyed forwards through the extension plate 4, when the material head moves to the position right below the paper sucking pinch roller assembly 3, the position of the driving wheel frame 308 descends, the glue pressing wheel 307 contacts with the materials, glue is arranged on the glue pressing wheel 307, the material head and the outer wall of the material receiving winding reel 508 are positioned by the glue and continue to wind forwards, the glue pressing wheel 307 is lifted and retracted after positioning, the material receiving turntable 506 rotates forwards by one station, and winding is continued;
s5: winding and unwinding: after winding is completed, the material receiving turntable 506 continues to rotate a station, the station with the wound bottom is taken down, a new station is manually added, and the whole device does not stop for feeding and winding forwards.
Working principle: the invention comprises a device main body 1, a hob cutter assembly 2, a paper absorbing pinch roller assembly 3, an extension board 4, a rotary receiving assembly 5, an automatic counting device 6, a material collecting and feeding frame 7, a paper separating and material receiving and laminating assembly 8, a paper separating and feeding shaft 9, a film material feeding shaft 10, a film material shaft 11, a material body monitoring mechanism 12, a paper separating and feeding shaft 13, a material receiving shaft 14, a material receiving driver 15, a material feeding and cutting assembly 16, a cutting driver 17, a driving roller shaft 18 and a cutting cutter seat 19, wherein the film material shaft 11 and the paper separating and feeding shaft 13 are respectively wound with a film material and paper separating and laminated and fed at the material collecting and feeding frame 7 through the positions of the film material feeding shaft 10, the paper separating and feeding shaft 9 and the paper separating and material receiving and laminating assembly 8, the automatic counting device 6 monitors the rice number of the film material feeding, the film material and the paper separating and passes through the hob cutter assembly 2 and the extension board 4 and is rolled at the position of the rotary receiving assembly 5, when the automatic counting device 6 monitors that the rice number of the film material fed reaches a certain amount, the position of the movable bracket 205 is driven to descend, the upper hob wheel 210 is attached to the position of the lower hob wheel 209, the upper hob wheel 210 is rotated, the hob 206 cuts off the film material at the clearance position of the film material, a group of rolling is completed, after a group of material is completed, the position of the material collecting turntable 506 is rotated by one station, the material at the rear end is continuously conveyed forwards through the extension plate 4, when the material head moves to the position right below the paper collecting turntable assembly 3, the position of the driving wheel frame 308 descends, the glue pressing wheel 307 is contacted with the material, glue is arranged on the glue pressing wheel 307, the material head is positioned with the outer wall of the material collecting winding shaft 508 through the glue and is continuously wound forwards, after positioning, the glue pressing wheel 307 is lifted and retracted, the material receiving turntable 506 rotates forwards for one station, the material continues to be wound until the material is wound, the material receiving turntable 506 continues to rotate for one station, the station which is wound at the bottom is taken down, a new station is manually added, the whole device does not stop for feeding and winding, the whole device can automatically change and receive materials without stopping, manual operation is reduced, the automation degree is higher, the labor cost is reduced, the device does not need to be opened and closed, waste can not occur when receiving materials, and the yield of products is improved.
It should be noted that in this document, relational terms such as first and second (first and second), and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims.
Claims (9)
1. The utility model provides an automatic change roll-up mechanism, includes device main part (1), its characterized in that: install automatic counting assembly (6), hobbing cutter blank subassembly (2), inhale paper pinch roller subassembly (3), rotatory receipts material subassembly (5), membrane material axle (11), separate paper material axle (13), membrane material axle (10), separate paper material axle (9), separate paper material receiving laminating subassembly (8) and material loading frame (7) that gathers materials on device main part (1), automatic counting assembly (6) are located material loading frame (7) top that gathers materials, it is located oblique top that rotatory receipts material subassembly (5) are close to hobbing cutter blank subassembly (2) one side to inhale paper pinch roller subassembly (3), be provided with material body monitoring mechanism (12) between membrane material axle (11) and separate paper material axle (13), membrane material loading axle (10) are located membrane material axle (11) top, separate paper material loading axle (9) are located separate paper material axle (13) top, be provided with extension board (4) between hobbing cutter blank subassembly (2) and the rotatory receipts material subassembly (5), separate paper material receiving subassembly (8) are close to one side, it has material location cutter (16) to cut material to connect paper material axle (8) front end (14), the feeding cutting assembly (16) is positioned with a cutting driving machine (17), the end part of the cutting driving machine (17) is connected with a driving roll shaft (18), the driving roll shaft (18) is connected with a cutting knife seat (19), and the cutting knife seat (19) cuts the positions of the film feeding shaft (10) and the paper separating feeding shaft (9).
2. An automatic roll changing and winding mechanism according to claim 1, wherein: the rotary receiving component (5) comprises a positioning seat (501), a rotary driving gear (502), a positioning clamping frame (503), a rotary driving motor (504), a gear driving motor (505), a receiving rotary table (506), a guide pillar (507), a receiving winding shaft (508), an anti-slip structure (509) and a driving protective cover (510), wherein the receiving rotary table (506) is positioned at the front end of the positioning clamping frame (503), the receiving rotary table (508) is positioned at the front end of the receiving rotary table (506), the positioning seat (501) is connected between the receiving rotary table (506) and the receiving rotary table (508), the rotary driving motor (504) is positioned in the middle of the positioning clamping frame (503), and the gear driving motor (505) is positioned at the rear end of the positioning clamping frame (503).
3. An automatic roll changing and winding mechanism according to claim 1, wherein: the paper sucking pinch roller assembly (3) comprises an upper positioning block (301), a sliding rod (302), a sliding block (303), a driving air cylinder (304), a lower positioning block (305), a monitoring mechanism (306), a glue pressing wheel (307), a wheel frame (308) and a positioning plate (309), wherein the sliding rod (302) is positioned between the upper positioning block (301) and the lower positioning block (305), the sliding block (303) is positioned on the sliding rod (302), the driving air cylinder (304) is connected with the position of the sliding block (303), the positioning plate (309) is connected with the position of the sliding block (303), the glue pressing wheel (307) is positioned on the inner side of the wheel frame (308), and the monitoring mechanism (306) is positioned on the outer side of the wheel frame (308).
4. An automatic roll changing and winding mechanism according to claim 1, wherein: hob blank subassembly (2) are including lift servo motor (201), first rotatory servo motor (202), second rotatory servo motor (203), slide rail (204), movable support (205), hob piece (206), product color mark monitor (207), locating support (208), lower hob wheel (209), with last hob wheel (210), movable support (205) all are located slide rail (204), and movable support (205) are located locating support (208) directly over, go up hob wheel (210) and be located the inside of movable support (205), lower hob wheel (209) are located the inside of locating support (208), product color mark monitor (207) are located the front end of movable support (205) and locating support (208), first rotatory servo motor (202) are located the rear end of movable support (205), second rotatory servo motor (203) are located the rear end of locating support (208).
5. An automatic roll changing and winding mechanism according to claim 1, wherein: the automatic counting device is characterized in that a film material shaft (11) and a paper separating material shaft (13) are respectively wound with film material and paper separating, the film material and the paper separating material are subjected to laminating and feeding at the position of a film material feeding shaft (10), a paper separating material feeding shaft (9) and a paper separating material receiving laminating component (8) and a material collecting and feeding frame (7), the automatic counting device (6) monitors the meter number of the film material, the film material and the paper separating material are subjected to rolling through a hob cutting component (2), an extension plate (4) and a rotary material collecting component (5), and the film material and the rotary material collecting component (5) are subjected to rolling and positioning through a paper absorbing pinch roller component (3).
6. An automatic roll changing and winding mechanism according to claim 2, wherein: the rotary driving motor (504) drives the material receiving turntable (506) to rotate at the front end of the positioning clamping frame (503), the rotary driving gear (502) drives the material receiving reel (508) to rotate, and the rotary driving gear (502) drives the material receiving reel (505) to rotate through the gear driving motor (505).
7. An automatic roll changing and winding mechanism according to claim 3, wherein: the driving cylinder (304) drives the sliding block (303) to move up and down on the sliding rod (302), the sliding block (303) drives the positioning plate (309) to move up and down with the wheel frame (308), the glue pressing wheel (307) rotates on the inner side of the wheel frame (308), and the monitoring mechanism (306) is fixed with the wheel frame (308).
8. An automatic roll changing and winding mechanism according to claim 4, wherein: the movable support (205) moves up and down on the sliding rail (204), the upper hob wheel (210) rotates on the inner side of the movable support (205), the lower hob wheel (209) rotates on the inner side of the positioning support (208), and the upper hob wheel (210) is fixed with the hob piece (206).
9. The application method of the automatic reel changing and collecting mechanism is characterized by comprising the following steps of: the method comprises the following operation steps:
s1: and (3) material feeding: the membrane material shaft (11) and the paper separating material shaft (13) are respectively wound with membrane material and paper separating, the membrane material and the paper separating material pass through the positions of the membrane material feeding shaft (10), the paper separating material feeding shaft (9) and the paper separating material receiving and attaching component (8) and attach and feed at the aggregate feeding frame (7), and the automatic counting device (6) monitors the rice number of the membrane material feeding;
s2: and (3) material rolling: the film material and the separating paper pass through a hob cutting component (2) and an extension plate (4) and are rolled at the position of a rotary receiving component (5), and the film material and the rotary receiving component (5) are pressed and positioned downwards through a paper sucking pressing wheel component (3) when being rolled;
s3: cutting off materials: when the automatic counting device (6) monitors that the number of the fed film reaches a certain amount, the position of the movable support (205) is driven to descend, the upper hob wheel (210) is attached to the position of the lower hob wheel (209), the upper hob wheel (210) is rotated, and the hob sheet (206) cuts off the film at the clearance position of the film, so that a group of winding is completed;
s4: pressing and winding: after the winding of one group of materials is completed, the position of the material receiving turntable (506) rotates by one station, the materials at the rear end continue to be conveyed forwards through the extension plate (4), when the material head moves to the position right below the paper sucking pinch roller assembly (3), the position of the driving wheel frame (308) descends, the glue pressing wheel (307) contacts with the materials, glue is arranged on the glue pressing wheel (307), the material head and the material receiving winding reel (508) are positioned by the glue and continue to wind forwards, the glue pressing wheel (307) is lifted and retracted after the positioning, and the material receiving turntable (506) rotates forwards by one station and continues to wind;
s5: winding and unwinding: after winding is completed, the material receiving turntable (506) continues to rotate a station, the station with the wound bottom is taken down, a new station is manually added, and the whole device does not stop for feeding and winding forwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310489855.4A CN116281307A (en) | 2023-05-04 | 2023-05-04 | Automatic reel changing and material collecting mechanism and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310489855.4A CN116281307A (en) | 2023-05-04 | 2023-05-04 | Automatic reel changing and material collecting mechanism and using method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN116281307A true CN116281307A (en) | 2023-06-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310489855.4A Pending CN116281307A (en) | 2023-05-04 | 2023-05-04 | Automatic reel changing and material collecting mechanism and using method thereof |
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| Country | Link |
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| CN (1) | CN116281307A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117208622A (en) * | 2023-11-08 | 2023-12-12 | 江苏倍川自动化设备有限公司 | Be applied to waste material area traction mechanism and non-stop cross cutting machine of cross cutting machine |
-
2023
- 2023-05-04 CN CN202310489855.4A patent/CN116281307A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117208622A (en) * | 2023-11-08 | 2023-12-12 | 江苏倍川自动化设备有限公司 | Be applied to waste material area traction mechanism and non-stop cross cutting machine of cross cutting machine |
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