CN219426109U - Automatic press-fitting equipment for air conditioner silencer - Google Patents
Automatic press-fitting equipment for air conditioner silencer Download PDFInfo
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- CN219426109U CN219426109U CN202320264450.6U CN202320264450U CN219426109U CN 219426109 U CN219426109 U CN 219426109U CN 202320264450 U CN202320264450 U CN 202320264450U CN 219426109 U CN219426109 U CN 219426109U
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Abstract
The utility model discloses automatic press mounting equipment for an air conditioner silencer, which comprises a frame, wherein a panel is arranged at the upper part of the frame, and an automatic press mounting mechanism, an automatic clamping mechanism, a first material blocking mechanism, a second material blocking mechanism, a discharging mechanism and a control mechanism are arranged at the upper part of the panel; the automatic clamping mechanism is used for automatically clamping the semi-finished product of the air-conditioner silencer to the automatic pressing mechanism, the automatic pressing mechanism is used for pressing the semi-finished product of the air-conditioner silencer into a finished product of the air-conditioner silencer with a final required size, and the first stop mechanism and the second stop mechanism are matched with each other and used for preventing the semi-finished product of the air-conditioner silencer from sliding from the discharging mechanism to the position below the automatic clamping mechanism; the discharging mechanism is used for accommodating semi-finished products of the muffler of the air conditioner; the control mechanism is used for controlling the automatic press fitting mechanism, the automatic clamping mechanism, the first material blocking mechanism, the second material blocking mechanism and the discharging mechanism to execute corresponding press fitting, material clamping, material blocking and discharging work. The utility model has the advantages that: can avoid clamping the fingers of workers, reduce the labor intensity of the workers and improve the production efficiency of finished products.
Description
Technical Field
The utility model relates to the field of air conditioner silencer press fitting, in particular to automatic press fitting equipment for an air conditioner silencer.
Background
As shown in fig. 1, the finished product of the air-conditioning silencer 100 is generally formed by splicing a cylindrical barrel 101 with left and right end covers 102 and 103 with reduced openings. In the prior art, to obtain a finished product of the air-conditioning silencer 100, the left and right end caps 102, 103 with the necking are preassembled with the cylindrical barrel 101 by adopting a manual preassembling mode to form a semi-finished product of the air-conditioning silencer 100, and then the semi-finished product of the air-conditioning silencer 100 which is preassembled manually is placed on the press-fitting equipment 200 shown in fig. 2 for press-fitting, so that the left and right end caps 102, 103 with the necking are further pressed with the cylindrical barrel 101, thereby obtaining the finished product of the air-conditioning silencer 100 with the size which is finally needed.
However, the production mode of the finished product of the air-conditioning silencer generally has the following defects in the actual production process:
1) The air-conditioning silencer 100 is manually fed (i.e. the semi-finished product of the air-conditioning silencer 100 is manually placed on automatic press-fitting equipment), and if the semi-finished product is slightly careless, the press-fitting equipment 200 is likely to be clamped to the fingers of an operator, so that the fingers of the operator are damaged by clamping;
2) The manual feeding of operation personnel one by one is needed, namely, only one manual feeding can be performed at a time, after one press fitting is completed, the other manual feeding can be performed for press fitting operation, so that the labor intensity of workers is high, the working efficiency is low, and the cost reduction and efficiency improvement of enterprises are not facilitated.
Disclosure of Invention
The utility model aims to provide automatic press-fitting equipment for an air conditioner silencer, which is used for solving the defects in the background technology.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the utility model provides an automatic pressure equipment of air conditioner muffler, contains the frame upper portion is provided with the panel upper portion is provided with automatic pressure equipment mechanism panel upper portion still is provided with automatic clamping mechanism, and automatic clamping mechanism is located automatic pressure equipment mechanism's rear side for automatic clamp gets the manual work pre-assembled air conditioner muffler semi-manufactured goods to automatic pressure equipment mechanism on.
Further, a first material blocking mechanism, a second material blocking mechanism, a discharging mechanism and a control mechanism are arranged on the upper part of the panel; the first material blocking mechanism is positioned at the rear side of the automatic clamping mechanism, the second material blocking mechanism is positioned at the rear side of the first material blocking mechanism, the discharging mechanism is positioned at the rear side of the second material blocking mechanism, and the control mechanism is positioned at one side of the automatic clamping mechanism and is electrically connected with the automatic press-fitting mechanism, the automatic clamping mechanism, the first material blocking mechanism, the second material blocking mechanism and the discharging mechanism respectively;
the automatic press-fitting mechanism is used for automatically press-fitting the semi-finished product of the manually pre-assembled air-conditioning silencer into a finished product of the air-conditioning silencer with a final required size; the first material blocking mechanism is matched with the second material blocking mechanism and used for blocking semi-finished products of the manually pre-installed air conditioner silencer from sliding down from the material discharging mechanism to the position below the automatic material clamping mechanism; the discharging mechanism is used for accommodating semi-finished products of the manually pre-assembled air conditioner silencer; the control mechanism is used for controlling the automatic press fitting mechanism, the automatic clamping mechanism, the first material blocking mechanism, the second material blocking mechanism and the discharging mechanism to execute corresponding press fitting, clamping, material blocking and discharging work.
Further, a receiving hopper is arranged at the front side of the automatic press-fitting mechanism and used for guiding the finished product of the air-conditioning silencer which is press-fitted by the automatic press-fitting mechanism into the collecting box.
Further, an oil tank is arranged in the frame and used for providing hydraulic oil required by work for the automatic press-fit mechanism and the automatic clamping mechanism.
Further, the automatic press-fitting mechanism comprises a press-fitting bottom plate, a left press-fitting oil cylinder, a right press-fitting oil cylinder, a left guide rail, a right guide rail, a left sliding seat, a right sliding seat, a left pressing block and a right pressing block;
the left press-fit cylinder is positioned at the left side of the press-fit bottom plate and fixedly supported at the upper part of the panel through a left press-fit cylinder support and a right press-fit cylinder support, the right press-fit cylinder is positioned at the right side of the press-fit bottom plate and movably supported at the upper part of the panel through a right press-fit cylinder support, the left guide rail and the right guide rail are symmetrically arranged at the left end and the right end of the upper part of the press-fit bottom plate in a separated mode, the left sliding seat is slidably arranged on the left guide rail, one end of the left sliding seat is connected with the left press-fit cylinder, the other end of the left sliding seat is connected with the left pressing block, the right sliding seat is slidably arranged on the right guide rail, one end of the right sliding seat is connected with the right press-fit cylinder, and the other end of the right sliding seat is connected with the right pressing block; a group of V-shaped supports are arranged between the left guide rail and the right guide rail.
Further, the automatic clamping mechanism comprises a transverse support, a vertical guide rail, a longitudinal guide rail, a transverse guide rail, a vertical oil cylinder, a longitudinal air cylinder, a transverse air cylinder, a vertical guide rail sliding block, a longitudinal guide rail sliding block, a transverse guide rail sliding block, a longitudinal guide rail mounting bar, a first adjusting block, a second adjusting block, a third adjusting block, a clamping die and a photoelectric sensor;
the vertical cylinder is fixedly arranged at the rear end of the vertical guide rail installation strip through the vertical cylinder fixing seat and is connected with the second adjusting block, the horizontal cylinder is fixedly arranged at the right side of the second adjusting block through the horizontal cylinder fixing seat and is connected with the horizontal guide rail sliding block, one end of the first adjusting block is arranged on the vertical guide rail through the vertical guide rail sliding block, the other end of the second adjusting block is connected with the vertical guide rail installation strip through the horizontal guide rail sliding block, the second adjusting block is arranged on the lower portion of the vertical guide rail through the vertical guide rail sliding block, the third adjusting block is arranged on the lower portion of the horizontal guide rail through the horizontal guide rail sliding block, and the material taking and clamping die is fixedly arranged at the lower portion of the third adjusting block and is fixedly arranged at the lower portion of the horizontal guide rail through the horizontal guide rail sliding block.
Further, the first stop mechanism comprises a first stop cylinder, a first upper adjusting plate and a first lower adjusting plate, the first stop cylinder is fixedly arranged at the lower part of the panel through the first lower adjusting plate, and the first upper adjusting plate is fixedly arranged at the head part of a piston rod of the first stop cylinder.
Further, the second material blocking mechanism comprises a second material blocking cylinder, a second upper adjusting plate, a second lower adjusting plate and a support, wherein the support is fixedly arranged on the upper portion of the panel, the second material blocking cylinder is fixedly arranged on the upper portion of the support through the second upper adjusting plate, and the second lower adjusting plate is fixedly arranged on the head portion of a piston rod of the second material blocking cylinder and corresponds to the first upper adjusting plate of the first material blocking mechanism in a front-back mode.
Further, the discharging mechanism comprises a left discharging frame, a right discharging frame, a first optical axis, a second optical axis, a third optical axis, a first discharging cylinder, a second discharging cylinder, a discharging groove adjusting transverse seat and a discharging groove adjusting bottom plate;
the left discharging frame is correspondingly supported at the left ends of the first optical axis and the second optical axis, the right discharging frame is correspondingly supported at the right ends of the first optical axis and the second optical axis, the left end and the right end of the first optical axis are respectively supported on the panel through a front optical axis support, the left end and the right end of the second optical axis are respectively supported on the panel through a rear optical axis support, the left end and the right end of the third optical axis are respectively correspondingly supported on the left discharging frame and the right discharging frame, one end of the first discharging cylinder is hinged on the left discharging frame, the other end of the first discharging cylinder is hinged on the third optical axis, one end of the second discharging cylinder is hinged on the right discharging frame, the other end of the second discharging cylinder is hinged on the third optical axis, the discharging groove is arranged at the front sides of the left discharging frame and the right discharging frame, the discharging groove adjusting bottom plate is fixedly arranged on the upper part of the panel through a discharging groove adjusting horizontal seat, and a plurality of shifting pieces are further arranged on the third optical axis.
Further, control mechanism contains control box and bracing piece the inside controller that is provided with of control box openly is provided with display screen and operating button, display screen and operating button all with the controller electricity is connected, the controller respectively with automatic pressure equipment mechanism, automatic clamping mechanism, first stock stop, second stock stop and blowing mechanism electricity are connected, the control box passes through the bracing piece support and is in panel upper portion.
Compared with the prior art, the utility model has the advantages that: 1) The risk that the fingers of a worker are clamped can be effectively avoided; 2) The labor intensity of workers can be effectively reduced, the production efficiency of the final finished product of the air-conditioner silencer can be greatly improved, and the cost reduction and synergy of enterprises are facilitated.
Drawings
FIG. 1 is a schematic view of a muffler of a conventional air conditioner;
FIG. 2 is a schematic diagram of an automatic press-fitting apparatus of a conventional air conditioner muffler;
FIG. 3 is a schematic view of an automatic press-fitting apparatus for an air conditioner muffler according to the present utility model;
FIG. 4 is a schematic view of one view angle structure of the automatic press-fitting apparatus for an air conditioner muffler according to the present utility model without a receiving hopper;
FIG. 5 is a schematic view of another view angle structure of the automatic press-fitting apparatus for an air conditioner muffler according to the present utility model without a receiving hopper;
FIG. 6 is a front view of the automatic press-fitting apparatus for an air conditioner muffler of the present utility model without a receiving hopper;
FIG. 7 is a left side view of the automatic press-fitting apparatus for an air conditioner muffler of the present utility model without a receiving hopper;
FIG. 8 is a right side view of the automatic press-fitting apparatus for an air conditioner muffler of the present utility model without a receiving hopper;
FIG. 9 is a schematic diagram showing a partial structure of an automatic press-fitting apparatus for an air conditioner muffler according to the present utility model;
FIG. 10 is a front view of FIG. 9;
FIG. 11 is an exploded view of FIG. 9;
FIG. 12 is a schematic perspective view of an automatic press-fitting mechanism;
FIG. 13 is a front view of the automated press-fitting mechanism;
FIG. 14 is a schematic perspective view of an automatic clamping mechanism;
FIG. 15 is a front view of the automatic clamping mechanism;
FIG. 16 is a schematic perspective view of a first dam mechanism and a second dam mechanism;
FIG. 17 is a schematic perspective view of one view of the discharging mechanism;
FIG. 18 is a schematic perspective view of another view of the discharge mechanism;
FIG. 19 is a top view of the discharge mechanism;
reference numerals illustrate: 1. a frame; 2. a panel; 3. an automatic press-fitting mechanism; 301. pressing and installing a bottom plate; 302. a left press-fitting oil cylinder; 303. the right press-fitting oil cylinder; 304. a left guide rail; 305. a right guide rail; 306. a left slide; 307. a right slide; 308. a left pressing block; 309. a right pressing block; 310. a left press-fitting oil cylinder support; 311. right press mounting of the oil cylinder positioning seat; 312. a V-shaped support; 4. an automatic clamping mechanism; 401. a transverse support; 402. a vertical guide rail; 403. a longitudinal guide rail; 404. a transverse guide rail; 405. a vertical cylinder; 406. a longitudinal cylinder; 407. a horizontal cylinder; 408. a vertical guide rail slide block; 409. a longitudinal guide rail slide block; 410. a transverse guide rail slide block; 411. a longitudinal guide rail mounting bar; 412. a first adjustment block; 413. a second adjustment block; 414. a third adjustment block; 415. taking a clamping die; 416. a photoelectric sensor; 417. the oil cylinder fixing seat; 418. a longitudinal cylinder fixing seat; 419. a horizontal cylinder fixing seat; 5. a first dam mechanism; 501. a first material blocking cylinder; 502. a first lower adjustment plate; 503. a first upper adjustment plate; 6. a second dam mechanism; 601. a second material blocking cylinder; 602. a second upper adjustment plate; 603. a second lower adjustment plate; 604. a bracket; 7. a discharging mechanism; 701. a left discharging frame; 702. a right discharging frame; 703. a first optical axis; 704. a second optical axis; 705. a third optical axis; 706. a first cylinder; 707. a second cylinder; 708. a material dropping groove; 709. the blanking groove adjusts the transverse seat; 710. a blanking groove adjusting bottom plate; 711. a front optical axis support; 712. a rear optical axis support; 713. a material stirring piece; 8. a control mechanism; 801. a control box; 802. a support rod; 9. a receiving hopper; 10. and an oil tank.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the present utility model easy to understand, the following further describes how the present utility model is implemented with reference to the accompanying drawings and the detailed description.
Referring to fig. 3 to 19, the automatic press-fitting device for the air-conditioning muffler provided by the utility model comprises a frame 1, wherein a panel 2 is arranged at the upper part of the frame 1, an automatic press-fitting mechanism 3 and an automatic clamping mechanism 4 are arranged at the upper part of the panel 2, and the automatic clamping mechanism 4 is positioned at the rear side of the automatic press-fitting mechanism 3 and is used for automatically clamping a semi-finished product of the air-conditioning muffler 100 which is pre-assembled manually onto the automatic press-fitting mechanism 3, so that the risk of finger injury caused by manual feeding can be effectively avoided, the labor intensity of workers can be reduced, and the automatic press-fitting mechanism 3 is used for automatically press-fitting the semi-finished product of the air-conditioning muffler 100 which is pre-assembled manually into a finished product of the air-conditioning muffler with a final required size.
Specifically, in the utility model, a first material blocking mechanism 5, a second material blocking mechanism 6, a discharging mechanism 7 and a control mechanism 8 are further arranged at the upper part of the panel 2, the first material blocking mechanism 5 is positioned at the rear side of the automatic clamping mechanism 4, the second material blocking mechanism 6 is positioned at the rear side of the first material blocking mechanism 5, the discharging mechanism 7 is positioned at the rear side of the second material blocking mechanism 6, and the control mechanism 8 is positioned at one side of the automatic clamping mechanism 4 and is electrically connected with the automatic press-fitting mechanism 3, the automatic clamping mechanism 4, the first material blocking mechanism 5, the second material blocking mechanism 6 and the discharging mechanism 7 respectively; the first material blocking mechanism 5 and the second material blocking mechanism 6 are matched with each other and used for blocking semi-finished products of the manually pre-assembled air-conditioning silencer 100 from sliding down from the discharging mechanism 7 to the position below the automatic clamping mechanism 4; the discharging mechanism 7 is used for accommodating semi-finished products of the manually pre-assembled air-conditioning silencer 100; the control mechanism 8 is used for controlling the automatic press fitting mechanism 3, the automatic clamping mechanism 4, the first material blocking mechanism 5, the second material blocking mechanism 6 and the discharging mechanism 7 to execute corresponding press fitting, clamping, material blocking and discharging work.
Specifically, in the present utility model, a receiving hopper 9 is further provided at the front side of the automatic press-fitting mechanism 3, and the receiving hopper 9 is used for guiding the semi-finished product of the air conditioner muffler 100, which is pre-assembled manually, into a finished product of the air conditioner muffler of a desired size through the automatic press-fitting assembly 3, into a collecting box (not shown in the figure).
Specifically, in the present utility model, an oil tank 10 is further provided inside the frame 1, and this oil tank 10 is used to supply hydraulic oil required for the work in the automatic press-fitting mechanism 3 and the automatic clamping mechanism 4.
Specifically, as an embodiment of the present utility model, referring to fig. 12 and 13, the automatic press-fitting mechanism 3 includes a press-fitting base 301, a left press-fitting cylinder 302, a right press-fitting cylinder 303, a left rail 304, a right rail 305, a left slider 306, a right slider 307, a left press-block 308, and a right press-block 309; the press-fit bottom plate 301 is fixedly arranged at the upper part of the panel 2, the left press-fit oil cylinder 302 is positioned at the left side of the press-fit bottom plate 301 and is fixedly supported at the upper part of the panel 2 through the left press-fit oil cylinder support 310 and the right press-fit oil cylinder support 310, the right press-fit oil cylinder 303 is positioned at the right side of the press-fit bottom plate 301 and is movably supported at the upper part of the panel 2 through the right press-fit oil cylinder support 311, the left guide rail 304 and the right guide rail 305 are symmetrically arranged at the left end and the right end of the upper part of the press-fit bottom plate 301, the left sliding seat 306 is slidingly arranged on the left guide rail 304, one end of the left sliding seat is connected with the left press-fit oil cylinder 302, the other end of the left sliding seat is connected with the left pressing block 308, and the right sliding seat 307 is slidingly arranged on the right guide rail 305, one end of the right sliding seat is connected with the right pressing oil cylinder 303, and the other end of the right sliding seat is connected with the right pressing block 309. Further, in the present embodiment, a set of V-shaped supports 312 is further fixed between the left rail 304 and the right rail 305 for supporting the semi-finished product of the air conditioner muffler 100 to be press-fitted.
Specifically, as an embodiment of the present utility model, referring to fig. 14 and 15, the automatic clamping mechanism 4 includes a horizontal support 401, a vertical rail 402, a vertical rail 403, a horizontal rail 404, a vertical cylinder 405, a vertical cylinder 406, a horizontal cylinder 407, a vertical rail slider 408, a vertical rail slider 409, a horizontal rail slider 410, a vertical rail mounting bar 411, a first adjusting block 412, a second adjusting block 413, a third adjusting block 414, a clamping die 415, and a photoelectric sensor 416; wherein, the horizontal support 401 is fixedly arranged at the upper part of the panel 2, the vertical guide rail 402 is fixed at the right side of the horizontal support 401, the vertical guide rail 403 is fixedly arranged at the lower part of the vertical guide rail mounting bar 411, the horizontal guide rail 404 is fixedly arranged at the lower part of the second adjusting block 413, the vertical cylinder 405 is fixedly arranged at the top of the horizontal support 401 through the cylinder fixing seat 417 and is connected with the first adjusting block 412, the vertical cylinder 406 is fixed at the rear end of the vertical guide rail mounting bar 411 through the vertical cylinder fixing seat 418 and is connected with the second adjusting block 413, the horizontal cylinder 407 is fixed at the right side of the second adjusting block 413 through the horizontal cylinder fixing seat 419 and is connected with the horizontal guide rail sliding block 410, one end of the first adjusting block 412 is slidably arranged on the vertical guide rail 402 through the vertical guide rail sliding block 408, the other end is connected with the vertical guide rail mounting bar 411, the second adjusting block 413 is slidably arranged at the lower part of the vertical guide rail 403, the third adjusting block 414 is slidably arranged at the lower part of the horizontal guide rail 404 through the horizontal guide rail sliding block 410, the material taking and clamping die 415 is fixedly arranged at the lower part of the third adjusting block 414, the automatic muffler 100 to be clamped and the air conditioner 100 to be pressed and installed on the horizontal support 100 is sensed and is pressed and installed.
Specifically, as an embodiment of the present utility model, referring to fig. 16, the first stop mechanism 5 includes a first stop cylinder 501, a first upper adjusting plate 503, and a first lower adjusting plate 502; the first material blocking cylinder 501 is fixedly arranged at the lower part of the panel 2 through a first lower adjusting plate 502, and the first upper adjusting plate 503 is fixedly arranged at the head part of a piston rod of the first material blocking cylinder 501 and penetrates through the upper part of the panel 2.
Specifically, as an embodiment of the present utility model, referring to fig. 16, the second stop mechanism 6 includes a second stop cylinder 601, a second upper adjusting plate 602, a second lower adjusting plate 603, and a bracket 604; wherein, the bracket 604 is fixedly arranged on the upper part of the panel 2, the second material blocking cylinder 601 is fixedly arranged on the upper part of the bracket 604 through the second upper adjusting plate 602, and the second lower adjusting plate 603 is fixedly arranged on the head part of a piston rod of the second material blocking cylinder 601 and corresponds to the first upper adjusting plate 503 of the first material blocking mechanism 5 in front-back manner, so as to be used for blocking and mounting an air-conditioning silencer semi-finished product positioned on the material discharging mechanism 7.
Specifically, as an embodiment of the present utility model, referring to fig. 17 to 19, the discharging mechanism 7 includes a left discharging frame 701, a right discharging frame 702, a first optical axis 703, a second optical axis 704, a third optical axis 705, a first discharging cylinder 706, a second discharging cylinder 707, a discharging slot 708, a discharging slot adjusting cross seat 709, and a discharging slot adjusting bottom plate 710; the left discharging frame 701 is correspondingly supported at the left ends of the first optical axis 703 and the second optical axis 704, the right discharging frame 702 is correspondingly supported at the right ends of the first optical axis 703 and the second optical axis 704, the left and right ends of the first optical axis 703 are respectively supported on the panel 2 through a front optical axis support 711, the left and right ends of the second optical axis 704 are respectively supported on the panel 2 through a rear optical axis support 712, the left and right ends of the third optical axis 705 are respectively correspondingly supported on the left discharging frame 701 and the right discharging frame 702, one end of the first discharging cylinder 706 is hinged on the left discharging frame 701, the other end is hinged on the third optical axis 705, one end of the second discharging cylinder 707 is hinged on the right discharging frame 702, the other end is hinged on the third optical axis 705, the discharging groove 708 is arranged at the front sides of the left discharging frame 701 and the right discharging frame 702 and is fixed on the discharging groove adjusting bottom plate 710 through a discharging groove adjusting horizontal seat 709, and the discharging groove adjusting bottom plate 710 is fixed on the panel 2; a plurality of material-shifting members 713 are also provided on the third optical axis 705. When the air-conditioning silencer 100 is used, a plurality of semi-finished products of the air-conditioning silencer 100 which are pre-assembled manually can be placed on the discharging mechanism 7 at one time.
Specifically, as an embodiment of the present utility model, the control mechanism 8 includes a control box 801 and a support bar 802, and the control box 801 is fixedly supported on the upper portion of the panel 2 by the support bar 802. Further, a controller is arranged in the control box 801, a display screen and an operation button are arranged on the front surface of the control box 801, the display screen and the operation button are electrically connected with the controller, the controller is electrically connected with the automatic press-fitting mechanism 3, the automatic clamping mechanism 4, the first material blocking mechanism 5, the second material blocking mechanism 6 and the discharging mechanism 7 respectively,
the working principle of the automatic press-fitting equipment of the air conditioner silencer is as follows:
when the air-conditioning silencer 100 semi-finished products are used, firstly, the air-conditioning silencer 100 semi-finished products are placed on a discharging mechanism 7 in batches (a plurality of air-conditioning silencer 100 semi-finished products which are pre-assembled manually can be placed on the discharging mechanism 7 at the last time), and the air-conditioning silencer 100 semi-finished products are blocked and installed between a left discharging frame 701 and a right discharging frame 702 in the discharging mechanism 7 through a first blocking mechanism 5 and a second blocking mechanism 6; then, starting the first stop mechanism 5 to work, temporarily removing the blocking of the semi-finished products of the air-conditioning silencer 100 at the lower layer of the discharging mechanism 7, and enabling the semi-finished products of the air-conditioning silencer 100 at the lower layer between the left discharging frame 701 and the right discharging frame 702 to sequentially slide down into the material dropping groove 708; then starting the automatic clamping mechanism 4 to work, and automatically clamping the semi-finished product of the air-conditioning silencer 100 sliding into the blanking groove 708 to the upper parts of two V-shaped supports 312 in the automatic press-fitting mechanism 3 through the mutual matching of the vertical oil cylinder 405, the longitudinal air cylinder 406 and the transverse air cylinder 407 of the material taking and clamping mold 415 in the automatic clamping mechanism 4; then starting the automatic press-fitting mechanism 3 to work, driving a left press block 308 and a right press block 309 to move towards the middle through a left press-fitting oil cylinder 302 and a right press-fitting oil cylinder 303 in the automatic press-fitting mechanism 3 respectively, extruding two ends of the semi-finished product of the air-conditioning silencer 100 positioned on two V-shaped supports 312 until the semi-finished product of the air-conditioning silencer 100 is extruded into an air-conditioning silencer finished product with the final required size, then continuously driving the left press block 308 to move right through the left press-fitting oil cylinder 302, and simultaneously driving the right press block 309 to retreat through the right press-fitting oil cylinder 303 until the air-conditioning silencer finished product is completely separated from the two V-shaped supports 312, and sliding into a collecting box below along a receiving hopper 9, so as to obtain the air-conditioning silencer finished product with the final required size;
repeating the above operation until all the semi-finished products of the air-conditioning silencer 100 in the batch in the discharging mechanism 7 are pressed into finished products of the air-conditioning silencer with the final size required by users, then placing a new batch of semi-finished products of the air-conditioning silencer 100 in the discharging mechanism 7, and starting a new round of pressing operation;
by repeating the steps, continuous discharging, clamping and press fitting operations of the semi-finished product of the air-conditioning silencer 100 can be realized.
Compared with the traditional air conditioner silencer press fitting equipment, the automatic air conditioner silencer press fitting equipment has the advantages that: the automatic clamping mechanism 4 is adopted to automatically clamp the semi-finished product of the air-conditioning silencer 100 which is pre-assembled manually to the automatic pressing mechanism 3 for pressing the final finished product, so that the risk that fingers are clamped by the automatic pressing mechanism 3 during manual feeding can be avoided, the labor intensity of workers can be reduced, the production efficiency of the finished product of the air-conditioning silencer is greatly improved, and the cost reduction and efficiency improvement of enterprises are facilitated.
Finally, the foregoing description is only illustrative of the present utility model and is not intended to limit the scope of the utility model, and all equivalent structures or equivalent processes using the descriptions and the drawings of the present utility model or directly or indirectly applied to other related technical fields are included in the scope of the utility model.
Claims (9)
1. The utility model provides an automatic pressure equipment of air conditioner muffler, contains frame (1) upper portion is provided with panel (2) upper portion is provided with automatic pressure equipment mechanism (3), its characterized in that: the automatic air conditioner silencer semi-finished product automatic pressing device is characterized in that an automatic clamping mechanism (4) is further arranged on the upper portion of the panel (2), and the automatic clamping mechanism (4) is located at the rear side of the automatic pressing mechanism (3) and used for automatically clamping the manually pre-assembled air conditioner silencer semi-finished product to the automatic pressing mechanism (3).
2. The automatic press-fitting apparatus of an air conditioner muffler according to claim 1, wherein: the upper part of the panel (2) is also provided with a first material blocking mechanism (5), a second material blocking mechanism (6), a discharging mechanism (7) and a control mechanism (8); the automatic material clamping device comprises a first material blocking mechanism (5), a second material blocking mechanism (6), a discharging mechanism (7), a control mechanism (8) and an automatic press-fit mechanism (3), an automatic material clamping mechanism (4), the first material blocking mechanism (5), the second material blocking mechanism (6) and the discharging mechanism (7), wherein the first material blocking mechanism (5) is positioned at the rear side of the automatic material clamping mechanism (4), the second material blocking mechanism (6) is positioned at the rear side of the first material blocking mechanism (5), and the control mechanism (8) is positioned at one side of the automatic material clamping mechanism (4) and is electrically connected with the automatic press-fit mechanism (3), the automatic material clamping mechanism (4), the first material blocking mechanism (5), the second material blocking mechanism (6) and the discharging mechanism (7) respectively;
the automatic press-fitting mechanism (3) is used for automatically press-fitting the semi-finished product of the manually pre-assembled air-conditioning silencer into a finished product of the air-conditioning silencer with a final required size;
the first material blocking mechanism (5) is matched with the second material blocking mechanism (6) and used for blocking semi-finished products of the manually pre-installed air-conditioning muffler from sliding down from the discharging mechanism (7) to the position below the automatic material clamping mechanism (4);
the discharging mechanism (7) is used for accommodating semi-finished products of the manually pre-assembled air-conditioning silencer;
the control mechanism (8) is used for controlling the automatic press fitting mechanism (3), the automatic clamping mechanism (4), the first material blocking mechanism (5), the second material blocking mechanism (6) and the discharging mechanism (7) to execute corresponding press fitting, clamping, material blocking and discharging works.
3. The automatic press-fitting apparatus of an air conditioner muffler according to claim 1, wherein: the front side of the automatic press-fitting mechanism (3) is provided with a receiving hopper (9).
4. The automatic press-fitting apparatus of an air conditioner muffler according to claim 1, wherein: an oil tank (10) is arranged inside the frame (1).
5. The automatic press-fitting apparatus of an air conditioner muffler according to claim 1, wherein: the automatic press-fitting mechanism (3) comprises a press-fitting bottom plate (301), a left press-fitting oil cylinder (302), a right press-fitting oil cylinder (303), a left guide rail (304), a right guide rail (305), a left sliding seat (306), a right sliding seat (307), a left pressing block (308) and a right pressing block (309);
the left press-fit cylinder (302) is positioned at the left side of the press-fit bottom plate (301), and is fixedly supported at the upper part of the panel (2) through two left press-fit cylinder supports (310) at the left side and the right side, the right press-fit cylinder (303) is positioned at the right side of the press-fit bottom plate (301), and is movably supported at the upper part of the panel (2) through a right press-fit cylinder support (311), the left guide rail (304) and the right guide rail (305) are symmetrically arranged at the left end and the right end of the upper part of the press-fit bottom plate (301), the left slide carriage (306) is slidably arranged on the left guide rail (304), one end of the left slide carriage is connected with the left press-fit cylinder (302), the other end of the left slide carriage (307) is slidably arranged on the right guide rail (305), one end of the right slide carriage is connected with the right press-fit cylinder (303), and the other end of the right slide carriage (307) is connected with the right press block (309); a group of V-shaped supports (312) are arranged between the left guide rail (304) and the right guide rail (305).
6. The automatic press-fitting apparatus of an air conditioner muffler according to claim 1, wherein: the automatic clamping mechanism (4) comprises a transverse support (401), a vertical guide rail (402), a longitudinal guide rail (403), a transverse guide rail (404), a vertical oil cylinder (405), a longitudinal air cylinder (406), a transverse air cylinder (407), a vertical guide rail sliding block (408), a longitudinal guide rail sliding block (409), a transverse guide rail sliding block (410), a longitudinal guide rail mounting strip (411), a first adjusting block (412), a second adjusting block (413), a third adjusting block (414), a material taking and clamping die (415) and a photoelectric sensor (416);
wherein the transverse support (401) is fixedly arranged on the upper part of the panel (2), the vertical guide rail (402) is fixedly arranged on the right side of the transverse support (401), the vertical guide rail (403) is fixedly arranged on the lower part of the vertical guide rail mounting strip (411), the transverse guide rail (404) is fixedly arranged on the lower part of the second guide rail slider (413), the vertical cylinder (405) is fixedly arranged on the top of the transverse support (401) through a cylinder fixing seat (417) and is connected with the first guide block (412), the vertical cylinder (406) is fixedly arranged at the rear end of the vertical guide rail mounting strip (411) through a vertical cylinder fixing seat (418) and is connected with the second guide block (413), the transverse cylinder (407) is fixedly arranged on the right side of the second guide rail slider (413) through a transverse cylinder fixing seat (419), one end of the first guide block (412) is arranged on the top of the transverse support (401) through a vertical guide rail slider (408) in a sliding manner, the other end of the first guide block (412) is connected with the vertical guide rail slider (402) through the lower guide rail slider (410) in a sliding manner, the vertical guide rail mounting strip (411) is arranged on the lower part of the second guide rail (413) through a sliding manner, the material taking and clamping die (415) is fixedly arranged at the lower part of the third adjusting block (414), and the photoelectric sensor (416) is fixedly arranged at the lower part of the transverse support (401) in a penetrating mode.
7. The automatic press-fitting apparatus of an air conditioner muffler according to claim 2, wherein: the first material blocking mechanism (5) comprises a first material blocking air cylinder (501), a first upper adjusting plate (503) and a first lower adjusting plate (502), wherein the first material blocking air cylinder (501) is fixedly arranged at the lower part of the panel (2) through the first lower adjusting plate (502), and the first upper adjusting plate (503) is fixedly arranged at the head part of a piston rod of the first material blocking air cylinder (501);
the second material blocking mechanism (6) comprises a second material blocking cylinder (601), a second upper adjusting plate (602), a second lower adjusting plate (603) and a support (604), wherein the support (604) is fixedly arranged on the upper portion of the panel (2), the second material blocking cylinder (601) is fixedly arranged on the upper portion of the support (604) through the second upper adjusting plate (602), and the second lower adjusting plate (603) is fixedly arranged on the head of a piston rod of the second material blocking cylinder (601) and corresponds to the first upper adjusting plate (503) of the first material blocking mechanism (5) in a front-back mode.
8. The automatic press-fitting apparatus of an air conditioner muffler according to claim 2, wherein: the discharging mechanism (7) comprises a left discharging frame (701), a right discharging frame (702), a first optical axis (703), a second optical axis (704), a third optical axis (705), a first discharging cylinder (706), a second discharging cylinder (707), a discharging groove (708), a discharging groove adjusting transverse seat (709) and a discharging groove adjusting bottom plate (710);
the left discharging frame (701) is correspondingly supported at the left ends of the first optical axis (703) and the second optical axis (704), the right discharging frame (702) is correspondingly supported at the right ends of the first optical axis (703) and the second optical axis (704), the left and right ends of the first optical axis (703) are respectively supported on the panel (2) through a front optical axis support (711), the left and right ends of the second optical axis (704) are respectively supported on the panel (2) through a rear optical axis support (712), the left and right ends of the third optical axis (705) are respectively correspondingly supported on the left discharging frame (701) and the right discharging frame (702), one end of the first discharging cylinder (706) is hinged on the left discharging frame (701), the other end of the first discharging cylinder (707) is hinged on the third optical axis (705), the other end of the second discharging cylinder is hinged on the third optical axis (705), the left and right discharging frame (702) is arranged on the front adjusting groove (710) and the right discharging frame (710) is arranged on the front adjusting groove (710); a plurality of material stirring pieces (713) are also arranged on the third optical axis (705).
9. The automatic press-fitting apparatus of an air conditioner muffler according to claim 2, wherein: the control mechanism (8) comprises a control box (801) and a supporting rod (802), wherein a controller is arranged inside the control box (801), a display screen and an operation button are arranged on the front face of the control box (801), the display screen and the operation button are electrically connected with the controller, the controller is respectively electrically connected with the automatic press-fit mechanism (3), the automatic clamping mechanism (4), the first material blocking mechanism (5), the second material blocking mechanism (6) and the discharging mechanism (7), and the control box (801) is supported on the upper portion of the panel (2) through the supporting rod (802).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202320264450.6U CN219426109U (en) | 2023-02-21 | 2023-02-21 | Automatic press-fitting equipment for air conditioner silencer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202320264450.6U CN219426109U (en) | 2023-02-21 | 2023-02-21 | Automatic press-fitting equipment for air conditioner silencer |
Publications (1)
Publication Number | Publication Date |
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CN219426109U true CN219426109U (en) | 2023-07-28 |
Family
ID=87341155
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202320264450.6U Active CN219426109U (en) | 2023-02-21 | 2023-02-21 | Automatic press-fitting equipment for air conditioner silencer |
Country Status (1)
Country | Link |
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CN (1) | CN219426109U (en) |
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2023
- 2023-02-21 CN CN202320264450.6U patent/CN219426109U/en active Active
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