CN219425136U - Die casting net belt type cleaning machine - Google Patents

Die casting net belt type cleaning machine Download PDF

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Publication number
CN219425136U
CN219425136U CN202320650020.8U CN202320650020U CN219425136U CN 219425136 U CN219425136 U CN 219425136U CN 202320650020 U CN202320650020 U CN 202320650020U CN 219425136 U CN219425136 U CN 219425136U
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CN
China
Prior art keywords
spraying
cleaning
groove
spraying groove
die casting
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Active
Application number
CN202320650020.8U
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Chinese (zh)
Inventor
林育安
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Foshan Andixin Ultrasonic Cleaning Equipment Co ltd
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Foshan Andixin Ultrasonic Cleaning Equipment Co ltd
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Priority to CN202320650020.8U priority Critical patent/CN219425136U/en
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Abstract

The utility model discloses a die casting mesh belt type cleaning machine which comprises a first spraying groove, a second ultrasonic cleaning groove, a third spraying groove, a fourth spraying groove and a fifth spraying groove, wherein spraying mechanisms are arranged on the inner sides of the first spraying groove, the third spraying groove, the fourth spraying groove and the fifth spraying groove, each spraying mechanism comprises a plurality of uniformly distributed spraying pipes, and cleaning mechanisms are arranged on the inner sides of the ultrasonic cleaning grooves. The beneficial effects of the utility model are as follows: the cleaning mechanism adopts the upper and lower ultrasonic cleaning machines to clean the workpiece seamlessly, the spray pipes are uniformly arranged up and down and left and right, and the cleaning mechanism has a unique spray mode, is easy to detach, clean and process, has large water quantity and high water pressure in the spray process, can adjust the direction of the spray nozzle, and has strong operability.

Description

Die casting net belt type cleaning machine
Technical Field
The utility model relates to a die casting mesh belt type cleaning machine, in particular to a die casting mesh belt type cleaning machine, and belongs to the technical field of die casting cleaning machines.
Background
The die casting is a die casting part, and dust, processing oil, scraps, dust and other dirt can be left on the surface of a product in the manufacturing process of the die casting.
In order to facilitate the use of the die casting, a cleaning machine is generally adopted to clean the surface of the die casting, and the surface of the die casting is cleaned through procedures such as liquid medicine spraying, ultrasonic cleaning, water spraying and the like.
The ultrasonic cleaning of the existing cleaning machine is usually carried out by only installing an ultrasonic transducer at the bottom, and the ultrasonic cleaning distance is too short, so that the surface cleaning of the die casting is insufficient, in addition, the subsequent cleaning of the die casting is insufficient, and dirt is easy to remain on the surface of the die casting, so that the die casting mesh belt type cleaning machine is provided.
Disclosure of Invention
The utility model realizes the aim through the following technical scheme, and the die casting mesh belt type cleaning machine comprises:
the left side of the first spraying groove is provided with a feeding level;
the ultrasonic cleaning tank is arranged on the right side of the first spraying tank;
the second spraying groove is arranged on the right side of the ultrasonic cleaning groove;
the third spraying groove is arranged on the right side of the second spraying groove;
the fourth spraying groove is arranged on the right side of the third spraying groove, and the right side of the fourth spraying groove is provided with a discharging position;
a conveying net belt is arranged between the feeding level and the discharging level and used for conveying the die castings;
the inner sides of the first spraying groove, the second spraying groove, the third spraying groove and the fourth spraying groove are respectively provided with a spraying mechanism, and the spraying mechanisms comprise a plurality of uniformly distributed spraying pipes and are used for spraying and flushing the die castings;
the inner side of the ultrasonic cleaning tank is provided with a cleaning mechanism for ultrasonically cleaning the die casting.
Preferably, the first spraying groove is a liquid medicine high-pressure spraying cleaning groove, the second spraying groove is a high-pressure spraying cleaning groove, and the third spraying groove and the fourth spraying groove are all water spraying cleaning grooves.
Preferably, the cleaning mechanism comprises an ultrasonic vibration plate which is vertically parallel, and the ultrasonic vibration plate is oppositely arranged at the inner side of the ultrasonic cleaning tank and is an upper ultrasonic cleaning machine and a lower ultrasonic cleaning machine.
Preferably, chains are arranged on the front side and the rear side of the conveying mesh belt, and guide rails are arranged on the outer sides of the chains.
Preferably, gears are arranged on the inner side of the conveying mesh belt and close to the left end and the right end, and the gears are meshed with the chains for transmission.
Preferably, the spray pipes are uniformly distributed in an array shape and are uniformly arranged on the upper, lower, left and right sides of the conveying mesh belt (6), a water inlet pipe is arranged on the spray pipes and positioned on the front side of the equipment, a filter is arranged on the water inlet pipe and close to the right end, and a high-pressure centrifugal pump is arranged on the left side of the filter.
Preferably, the front sides of the first spraying groove, the second spraying groove, the third spraying groove and the fourth spraying groove are all provided with cleaning grooves.
The beneficial effects of the utility model are as follows:
1. through being provided with first spray tank, ultrasonic cleaning tank, second spray tank, third spray tank and fourth spray tank, the accessible liquid medicine high pressure cleaning, ultrasonic cleaning, water high pressure cleaning, once spray cleaning, the secondary sprays cleaning etc. multichannel process wash, effectively improve the cleaning performance to the die casting, in addition, wiper mechanism is upper and lower ultrasonic cleaner, can be to the seamless washing of work piece, and with ultrasonic cleaning's length extension, effectively strengthened the ultrasonic cleaning performance of die casting. .
2. Through shower, filter and high-pressure centrifugal pump mutually supporting, the shower is from top to bottom even setting about to have alone specific spray mode, pull down easily and wash and handle, can wash simultaneously around the conveying guipure, and spray in-process water yield is big, the water pressure is high, can adjust the direction of spray nozzle, and easy operability is strong, simultaneously, and the filter can filter the water, avoids water debris to influence high-pressure centrifugal pump operation.
Drawings
FIG. 1 is a top view of a body of the present utility model;
FIG. 2 is a front view of the body of the present utility model;
FIG. 3 is a schematic view of a conveyor belt structure according to the present utility model;
fig. 4 is a schematic view of a first spray tank structure according to the present utility model.
In the figure: 1. a first spray tank; 11. feeding the material; 2. an ultrasonic cleaning tank; 21. an ultrasonic vibration plate; 3. a second spray tank; 4. a third spray tank; 5. a fourth spray tank; 51. discharging the material; 6. conveying a mesh belt; 61. a chain; 611. a guide rail; 62. a gear; 7. a shower pipe; 71. a water inlet pipe; 72. a filter; 73. a high pressure centrifugal pump; 8. and cleaning the groove.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
The embodiment of the utility model discloses a die casting mesh belt type cleaning machine.
As shown in fig. 1 to 4, the device comprises:
the left side of the first spraying groove 1 is provided with a feeding level 11;
an ultrasonic cleaning tank 2, wherein the ultrasonic cleaning tank 2 is arranged on the right side of the first spraying tank 1;
the second spraying groove 3 is arranged on the right side of the ultrasonic cleaning groove 2;
the third spraying groove 4 is arranged on the right side of the second spraying groove 3;
the fourth spraying groove 5 is arranged on the right side of the third spraying groove 4, and the discharging position 51 is arranged on the right side of the fourth spraying groove 5;
a conveying net belt 6 is arranged between the feeding level 11 and the discharging level 51 and is used for conveying die castings;
the inner sides of the first spraying groove 1, the second spraying groove 3, the third spraying groove 4 and the fourth spraying groove 5 are respectively provided with a spraying mechanism, and the spraying mechanism comprises a plurality of uniformly distributed spraying pipes 7 for spraying and flushing the die castings;
the ultrasonic cleaning tank 2 is provided with a cleaning mechanism on the inner side for ultrasonic cleaning of die castings.
The first spray tank 1 is a liquid medicine high-pressure spray cleaning tank, the second spray tank 3 is a high-pressure spray cleaning tank, and the third spray tank 4 and the fourth spray tank 5 are water spray cleaning tanks.
This equipment carries die casting through carrying guipure 6, realizes automatic shift and washs, and middle manual operation is not needed, and first spray tank 1 carries out liquid medicine high pressure and sprays the washing, and ultrasonic cleaning tank 2 carries out ultrasonic cleaning, and second spray tank 3 carries out water high pressure and sprays the washing, and third spray tank 4 and fourth spray tank 5 carry out water in proper order and spray the washing, later, carry out the unloading through unloading level 51 to clear away the dirt such as dust, processing oil and piece, dust that die casting left over in the manufacturing process.
The cleaning mechanism comprises an upper ultrasonic vibration plate 21 and a lower ultrasonic vibration plate 21 which are parallel, the ultrasonic vibration plate 21 is oppositely arranged on the inner side of the ultrasonic cleaning tank 2, the ultrasonic vibration plate 21 is composed of a plurality of groups of ultrasonic transducers, the lower six groups and the upper four groups are adopted for arrangement, the cleaning mechanism is an upper ultrasonic cleaning machine and a lower ultrasonic cleaning machine, workpieces can be cleaned seamlessly, the ultrasonic cleaning length is prolonged, and the ultrasonic cleaning effect of die castings is effectively enhanced.
The front side and the rear side of the conveying net belt 6 are both provided with the chains 61, the outer sides of the chains 61 are provided with the guide rails 611, the guide rails 611 can limit and guide the chains 61, and the conveying net belt 6 is convenient to convey die castings.
The inside of the conveying net belt 6 and the positions close to the left end and the right end are respectively provided with a gear 62, the gears 62 are in meshed transmission with the chains 61, a motor is arranged on the front side of each gear 62, and when the motor runs to drive the gears 62 to rotate, the gears 62 and the chains 61 are in meshed transmission to drive the conveying net belt 6 to move, so that die castings are conveyed.
The shower pipes 7 are uniformly distributed in an array shape and are symmetrically arranged on the outer side of the conveying mesh belt 6, the shower pipes 7 are composed of a plurality of groups of pipelines which are vertically symmetrical and bilaterally symmetrical, the shower pipes 7 are uniformly arranged on the upper, lower, left and right sides of the conveying mesh belt (6), the shower pipes 7 have independent and exclusive spraying modes, are easy to detach, clean and process, can be used for flushing the periphery of the conveying mesh belt 6 at the same time, and have large water quantity and high water pressure in the spraying process, can adjust the direction of a spraying nozzle, and is high in operability.
The shower 7 is last and be located the front side of equipment and be provided with inlet tube 71, and the bottom of inlet tube 71 links to each other with the bottom of spray tank, and the top of inlet tube 71 links to each other with shower 7, and the department is provided with filter 72 on the inlet tube 71 and is close to the right-hand member, and the left side of filter 72 is provided with high-pressure centrifugal pump 73, and filter 72 can filter the water, avoids water debris to influence high-pressure centrifugal pump 73 operation, can realize that shower 7 carries out high-pressure spray through high-pressure centrifugal pump 73 and washes.
The front sides of the first spraying groove 1, the second spraying groove 3, the third spraying groove 4 and the fourth spraying groove 5 are respectively provided with a cleaning groove 8, and the inner sides of the first spraying groove 1, the second spraying groove 3, the third spraying groove 4 and the fourth spraying groove 5 are conveniently cleaned through the cleaning grooves 8.
Working principle:
when the utility model is used, firstly, the motor is operated to drive the gear 62 to rotate, the gear 62 is meshed with the chain 61 for transmission, the conveying net belt 6 moves along the guide rail 611, and then, the high-pressure centrifugal pump 73 is operated to drive the water body to flow, the filter 72 is used for filtering the water body, and the spray pipe 7 is used for high-pressure spraying;
when the die casting is cleaned, firstly, the die casting is placed on a conveying mesh belt 6 through a feeding position 11, the conveying mesh belt 6 conveys the die casting, then the die casting moves to the inner side of a first spray tank 1, the die casting is subjected to high-pressure spray flushing through a spray pipe 7, then the die casting enters the inner side of an ultrasonic cleaning tank 2, an ultrasonic vibration plate 21 drives water to vibrate at high frequency and ultrasonically clean the die casting, then the die casting enters the inner side of a second spray tank 3 to be subjected to high-pressure spray cleaning, then the die casting enters the inner side of a third spray tank 4 to be subjected to water spray cleaning, then a fourth spray tank 5 further carries out water spray cleaning on the die casting, and then the die casting is subjected to blanking through a blanking position 51, so that dirt such as dust, processing oil, scraps and dust left in the manufacturing process of the die casting is removed.
To the skilled artisan, through being provided with first spray tank 1, ultrasonic cleaning tank 2, second spray tank 3, third spray tank 4 and fourth spray tank 5, the accessible liquid medicine high pressure washs, ultrasonic cleaning, water high pressure cleaning, once sprays the washing, the secondary sprays the washing and so on multichannel process wash, effectively improves the cleaning performance to the die casting, in addition, multiunit ultrasonic transducer washs about the inboard adoption of ultrasonic cleaning tank 2, and with ultrasonic cleaning's length extension, effectively strengthened the ultrasonic cleaning performance of die casting.
Through shower 7, filter 72 and high-pressure centrifugal pump 73 mutually supporting, can make shower 7 carry out the high pressure to the die casting simultaneously around carrying guipure 6 and wash, improve the spraying washing effect to the die casting, simultaneously, filter 72 can filter the water, avoids water debris to influence high-pressure centrifugal pump 73 operation.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (7)

1. A die casting mesh belt cleaner comprising:
the device comprises a first spray tank (1), wherein a feeding level (11) is arranged on the left side of the first spray tank (1);
an ultrasonic cleaning tank (2), wherein the ultrasonic cleaning tank (2) is arranged on the right side of the first spraying tank (1);
the second spraying groove (3) is arranged on the right side of the ultrasonic cleaning groove (2);
the third spraying groove (4) is arranged on the right side of the second spraying groove (3);
the fourth spraying groove (5), the fourth spraying groove (5) is arranged on the right side of the third spraying groove (4), and the right side of the fourth spraying groove (5) is provided with a discharging material level (51);
the method is characterized in that: a conveying net belt (6) is arranged between the feeding level (11) and the discharging level (51) and is used for conveying the die castings;
the inner sides of the first spraying groove (1), the second spraying groove (3), the third spraying groove (4) and the fourth spraying groove (5) are respectively provided with a spraying mechanism, and the spraying mechanisms comprise a plurality of uniformly distributed spraying pipes (7) for spraying and flushing the die castings;
the inner side of the ultrasonic cleaning tank (2) is provided with a cleaning mechanism for ultrasonically cleaning the die casting.
2. A die casting mesh belt cleaning machine as claimed in claim 1, wherein: the first spray tank (1) is a liquid medicine high-pressure spray cleaning tank, the second spray tank (3) is a high-pressure spray cleaning tank, and the third spray tank (4) and the fourth spray tank (5) are all water spray cleaning tanks.
3. A die casting mesh belt cleaning machine as claimed in claim 1, wherein: the cleaning mechanism comprises an ultrasonic vibration plate (21) which is vertically parallel, and the ultrasonic vibration plate (21) is oppositely arranged at the inner side of the ultrasonic cleaning tank (2) and is an upper ultrasonic cleaning machine and a lower ultrasonic cleaning machine.
4. A die casting mesh belt cleaning machine as claimed in claim 1, wherein: chains (61) are arranged on the front side and the rear side of the conveying mesh belt (6), and guide rails (611) are arranged on the outer sides of the chains (61).
5. A die casting mesh belt cleaning machine as claimed in claim 4, wherein: gears (62) are arranged on the inner side of the conveying mesh belt (6) and close to the left end and the right end, and the gears (62) are meshed with a chain (61) for transmission.
6. A die casting mesh belt cleaning machine as claimed in claim 1, wherein: the shower (7) are evenly distributed in an array mode, the shower is evenly arranged on the upper side, the lower side, the left side and the right side of the conveying mesh belt (6), a water inlet pipe (71) is arranged on the shower (7) and located on the front side of equipment, a filter (72) is arranged on the water inlet pipe (71) and close to the right end, and a high-pressure centrifugal pump (73) is arranged on the left side of the filter (72).
7. A die casting mesh belt cleaning machine as claimed in claim 1, wherein: the cleaning device is characterized in that the front sides of the first spraying groove (1), the second spraying groove (3), the third spraying groove (4) and the fourth spraying groove (5) are respectively provided with a cleaning groove (8).
CN202320650020.8U 2023-03-28 2023-03-28 Die casting net belt type cleaning machine Active CN219425136U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320650020.8U CN219425136U (en) 2023-03-28 2023-03-28 Die casting net belt type cleaning machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320650020.8U CN219425136U (en) 2023-03-28 2023-03-28 Die casting net belt type cleaning machine

Publications (1)

Publication Number Publication Date
CN219425136U true CN219425136U (en) 2023-07-28

Family

ID=87337632

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320650020.8U Active CN219425136U (en) 2023-03-28 2023-03-28 Die casting net belt type cleaning machine

Country Status (1)

Country Link
CN (1) CN219425136U (en)

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