CN219410523U - Large-diameter steel bar self-locking anchorage device pre-buried in bearing platform and prefabricated pier - Google Patents

Large-diameter steel bar self-locking anchorage device pre-buried in bearing platform and prefabricated pier Download PDF

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CN219410523U
CN219410523U CN202320678251.XU CN202320678251U CN219410523U CN 219410523 U CN219410523 U CN 219410523U CN 202320678251 U CN202320678251 U CN 202320678251U CN 219410523 U CN219410523 U CN 219410523U
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prefabricated
diameter steel
steel bar
diameter
cap
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黎越华
敖增慧
郑小红
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Guangzhou Guangyuan Municipal Construction Co ltd
South China University of Technology SCUT
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Guangzhou Guangyuan Municipal Construction Co ltd
South China University of Technology SCUT
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
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Abstract

本实用新型涉及预埋在承台内的大直径钢筋自锁式锚具,锚固大直径钢筋的下端,大直径钢筋的下端套接钢垫板,自锁式锚具包括环形框架、卡销、弹簧、保护罩;环形框架的圆环形内壁设有多个周向排列的回退槽,回退槽、弹簧、卡销一一对应设置;卡销的上端内侧设置承受外力的倾斜部,倾斜部从内下方往外上方倾斜;卡销的外侧通过弹簧与回退槽的槽底相接,卡销沿着回退槽径向滑移,在外力的作用下回退入回退槽供钢垫板通过,在弹簧力的作用下伸出至自锁状态阻挡钢垫板被拔出;环形框架设置在保护罩内。还涉及预制桥墩。本实用新型结构简单,操作方便,属于预制桥墩技术领域。

The utility model relates to a self-locking anchorage of large-diameter steel bars pre-buried in the bearing platform. The lower end of the large-diameter steel bar is anchored, and the lower end of the large-diameter steel bar is sleeved with a steel backing plate. The self-locking anchorage includes an annular frame, bayonets, springs, and protective covers; the circular inner wall of the annular frame is provided with a plurality of retreat grooves arranged in the circumferential direction, and the retreat grooves, springs, and bayonet pins are set in one-to-one correspondence; The groove bottoms of the retraction grooves are connected, and the bayonet slides radially along the retraction groove, and retreats into the retraction groove under the action of an external force for the steel backing plate to pass through, and stretches out to the self-locking state under the action of the spring force to prevent the steel backing plate from being pulled out; the ring frame is arranged in the protective cover. Prefabricated piers are also involved. The utility model has the advantages of simple structure and convenient operation, and belongs to the technical field of prefabricated bridge piers.

Description

预埋在承台内的大直径钢筋自锁式锚具和预制桥墩Large-diameter self-locking anchors and prefabricated bridge piers embedded in caps

技术领域technical field

本实用新型涉及预制桥墩技术,具体涉及预埋在承台内的大直径钢筋自锁式锚具,还涉及采用该自锁式锚具的预制桥墩。The utility model relates to the technology of prefabricated bridge piers, in particular to a large-diameter steel bar self-locking anchor which is pre-buried in the bearing platform, and also relates to a prefabricated bridge pier adopting the self-locking anchor.

背景技术Background technique

传统的桥墩施工大多采用现场整体浇筑的方式,存在施工工期较长,对现场易造成交通拥堵、环境污染等缺陷。近几年来,预制装配式桥墩由于预制构件质量有保证,减少现场施工作业,对环境影响小,符合我国“双碳”目标的建筑业发展规划要求,在桥梁建设中具有广阔的应用前景。The traditional bridge pier construction mostly adopts the method of on-site integral pouring, which has a long construction period and is likely to cause traffic congestion and environmental pollution on the site. In recent years, due to the guaranteed quality of prefabricated components, on-site construction operations are reduced, and the impact on the environment is small. It meets the development planning requirements of my country's "double carbon" goal of the construction industry, and has broad application prospects in bridge construction.

装配式桥墩是将桥墩整体(主要包括承台、墩身、盖梁)分为几个构件,先分别进行预制,再在现场拼接而成。构件之间的连接是影响装配式桥墩整体受力和抗震性能最关键的因素,目前工程中最常用的方法是灌浆套筒连接,是将套筒先预埋在墩柱内部,拼接时将各自构件的钢筋插入到套筒内,再从预留管口进行注浆。实际工程中,墩柱的纵向钢筋数量多,与套筒对中的精度要求高,施工难度大;构件之间的钢筋本身不相连,依靠灌浆料与钢筋之间的粘结力完成力的传递,然而套筒属于隐蔽工程,若漏浆或灌浆不满,容易造成安全隐患。The prefabricated bridge pier is formed by dividing the whole pier (mainly including the cap, pier body, and cover beam) into several components, which are prefabricated separately and then spliced on site. The connection between components is the most critical factor affecting the overall stress and seismic performance of prefabricated piers. At present, the most commonly used method in engineering is grouting sleeve connection. The sleeve is pre-embedded inside the pier column, and the steel bars of each component are inserted into the sleeve during splicing, and then grouting is performed from the reserved nozzle. In actual engineering, the number of longitudinal steel bars in the pier column is large, and the accuracy of the alignment with the sleeve is high, so the construction is difficult; the steel bars between the components are not connected, and the force transmission is completed by the bonding force between the grouting material and the steel bar. However, the sleeve is a concealed project. If the grout leaks or the grouting is not enough, it is likely to cause safety hazards.

有学者提出采用预应力筋进行装配式桥墩连接,预应力连接方式可以增加桥墩的自复位能力,对于桥墩的抗震性能十分有利,然而,预应力筋的锚固是技术难点,传统的预应力锚具需要借助夹片、施加机械力进行锚固,在装配式桥墩中难以实施,因此,便捷、可靠,适用于装配式桥墩的锚固装置急待研发。Some scholars have proposed to use prestressed tendons for the connection of prefabricated piers. The prestressed connection method can increase the self-resetting ability of the pier, which is very beneficial to the seismic performance of the pier. However, the anchorage of prestressed tendons is a technical difficulty. The traditional prestressed anchors need to use clips and apply mechanical force for anchoring, which is difficult to implement in prefabricated piers. Therefore, convenient and reliable anchoring devices suitable for prefabricated piers are in urgent need of research and development.

实用新型内容Utility model content

针对现有技术中存在的技术问题,本实用新型的目的是:提供一种预埋在承台内的大直径钢筋自锁式锚具,可用于装配式桥墩连接钢筋的锚固。Aiming at the technical problems existing in the prior art, the purpose of this utility model is to provide a self-locking anchorage for large-diameter steel bars pre-buried in the cap, which can be used for anchoring steel bars connecting assembled bridge piers.

本实用新型的另一目的是:提供一种预制桥墩,在采用自锁式锚具的基础上采用大直径钢筋连接,易于装配,整体受力性能较好。Another purpose of the utility model is to provide a prefabricated bridge pier, which is connected by large-diameter steel bars on the basis of self-locking anchors, which is easy to assemble and has better overall stress performance.

为了达到上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

预埋在承台内的大直径钢筋自锁式锚具,锚固大直径钢筋的下端,大直径钢筋的下端套接钢垫板;自锁式锚具包括环形框架、卡销、弹簧、保护罩;环形框架的圆环形内壁设有多个周向排列的回退槽,回退槽、弹簧、卡销一一对应设置;卡销的上端内侧设置承受外力的倾斜部,倾斜部从内下方往外上方倾斜;卡销的外侧通过弹簧与回退槽的槽底相接,卡销沿着回退槽径向滑移,在外力的作用下回退入回退槽供钢垫板通过,在弹簧力的作用下伸出至自锁状态阻挡钢垫板被拔出;环形框架设置在保护罩内。The self-locking anchorage of large-diameter steel bar embedded in the platform cap anchors the lower end of the large-diameter steel bar, and the lower end of the large-diameter steel bar is sleeved with a steel backing plate; the self-locking anchorage includes a ring frame, a bayonet, a spring, and a protective cover; the circular inner wall of the ring frame is provided with a plurality of retreat grooves arranged in the circumferential direction, and the retreat grooves, springs, and bayonet pins are set in one-to-one correspondence; the inner side of the upper end of the bayonet is provided with an inclined part that withstands external forces, and the slope is inclined from the inner bottom to the outer top; the outer side of the bayonet passes through the spring and the back groove The bottom of the groove is connected, the bayonet slides radially along the retraction groove, retreats into the retraction groove under the action of external force for the steel backing plate to pass through, and stretches out to the self-locking state under the action of the spring force to prevent the steel backing plate from being pulled out; the ring frame is set in the protective cover.

作为一种优选,卡销的数量为至少四个,在平面上圆周均布;钢垫板为圆形钢垫板,焊接或通过螺纹旋入固定在大直径钢筋的下端。As a preference, the number of bayonet pins is at least four, and the circumference is evenly distributed on the plane; the steel backing plate is a circular steel backing plate, which is welded or screwed in and fixed on the lower end of the large-diameter steel bar.

作为一种优选,保护罩将环形框架的整个底部、整个侧面包裹,将环形框架的顶部外侧包裹,保护罩的上端内侧设有开口,开口的位置与环形框架的圆环形内壁位置对应。As a preference, the protective cover wraps the entire bottom and the entire side of the annular frame, wraps the top outside of the annular frame, and an opening is provided on the inner side of the upper end of the protective cover, and the position of the opening corresponds to the position of the annular inner wall of the annular frame.

预制桥墩,包括承台、预制墩身、预制盖梁、普通钢筋、灌浆料,预制墩身内设置普通钢筋;预制桥墩还包括大直径钢筋、钢垫板、螺帽、波纹管和自锁式锚具;波纹管包括直径为D1的波纹管Ⅰ和直径为D2的波纹管Ⅱ,D2大于D1,波纹管Ⅰ设置在预制墩身和预制盖梁内,波纹管Ⅱ设置在承台内;承台内波纹管Ⅱ的下方埋设自锁式锚具;大直径钢筋穿过承台、预制墩身、预制盖梁内的波纹管将承台、预制墩身和预制盖梁连接,大直径钢筋的上端连接螺帽从而将大直径钢筋的上端锚固;灌浆料充填在波纹管内。Prefabricated bridge piers include caps, prefabricated pier bodies, prefabricated cap beams, ordinary steel bars, grouting materials, and ordinary steel bars are arranged in prefabricated pier bodies; prefabricated bridge piers also include large-diameter steel bars, steel backing plates, nuts, bellows and self-locking anchors; bellows include diameters of D1The bellows I and the diameter D2Bellows II, D2greater than D1The corrugated pipe I is set in the prefabricated pier body and prefabricated cap beam, and the corrugated pipe II is arranged in the cap; the self-locking anchorage is buried under the corrugated pipe II in the cap; the large-diameter steel bar passes through the cap, the prefabricated pier body, and the bellows in the prefabricated cap beam to connect the cap, the prefabricated pier body and the prefabricated cap beam, and the upper end of the large-diameter steel bar is connected with a nut to anchor the upper end of the large-diameter steel bar; the grouting material is filled in the bellows.

作为一种优选,钢垫板的外径小于D2,从而钢垫板可通过波纹管Ⅱ。As a preference, the outer diameter of the steel backing plate is smaller than D 2 , so that the steel backing plate can pass through the bellows II.

作为一种优选,波纹管Ⅱ的下端与保护罩的开口相接,且接缝连接处密封。As a preference, the lower end of the bellows II is in contact with the opening of the protective cover, and the seam connection is sealed.

作为一种优选,大直径钢筋的数量为多根,布置在预制墩身的四周,预制墩身的每个边角处至少布置一根大直径钢筋。As a preference, there are multiple large-diameter steel bars arranged around the prefabricated pier body, and at least one large-diameter steel bar is arranged at each corner of the prefabricated pier body.

作为一种优选,预制墩身采用一节式预制或分节段预制;分节段预制时,每段预制墩身内均设置波纹管Ⅰ,大直径钢筋穿过各段波纹管Ⅰ将各段预制墩身连接。As a preference, the prefabricated pier body adopts one-section prefabrication or segmental prefabrication; during segmental prefabrication, bellows I are arranged in each prefabricated pier body, and large-diameter steel bars pass through each segment of bellows I to connect each segment of the prefabricated pier body.

作为一种优选,大直径钢筋为一段式结构或多段式结构;采用多段式结构时,各段大直径钢筋之间通过套筒连接器连接,各段大直径钢筋的两端设置螺纹段。As a preference, the large-diameter steel bar is a one-stage structure or a multi-stage structure; when a multi-stage structure is adopted, each large-diameter steel bar is connected by a sleeve connector, and threaded sections are arranged at both ends of each large-diameter steel bar.

作为一种优选,预制盖梁的顶部设置浅槽,螺帽位于浅槽中。As a preference, shallow grooves are arranged on the top of the prefabricated cover beam, and the nuts are located in the shallow grooves.

本实用新型的原理是:设计预埋在承台内的自锁式锚具,操作方便,实现对大直径钢筋端头的锚固;在采用自锁式锚具的前提下,利用大直径钢筋贯通预制墩身和预制盖梁,将装配式桥墩各个构件形成一个整体受力;对大直径钢筋施加预应力,提高墩柱的抗震性能;利用大直径钢筋的高强和大面积,减少构件中为拼接预留的孔洞数量,方便施工。The principle of this practical new type is: the self -locking anchor fixture designed in Chengtai, which is convenient to operate, and realizes the anchor of the large diameter reinforced end. Under the premise of using a self -locking anchor, the large diameter steel bars can be used to connect the prefabricated pier body and the prefabricated cover beam to form a overall force of each component of the assembly pier; apply prestressed stress on the large diameter steel bars to increase the pier pier Seismic performance of the column; use the high strength and large area of large diameter steel bars to reduce the number of holes reserved for stitching in the components for easy construction.

本实用新型具有如下优点:The utility model has the following advantages:

1、自锁式锚具结构简单,操作方便,预埋在承台后,适合用于装配式桥墩,为采用大直径钢筋连接提供可能。1. The self-locking anchor has a simple structure and is easy to operate. It is pre-buried behind the cap and is suitable for fabricated bridge piers, providing the possibility to use large-diameter steel bars for connection.

2、采用大直径钢筋贯穿整个桥墩结构,将独立制作的承台、墩柱和盖梁连成一个系统,达到整体受力的目的。2. Large-diameter steel bars are used to run through the entire bridge pier structure, and the independently produced caps, pier columns and cover beams are connected into a system to achieve the purpose of overall force bearing.

3、利用大直径钢筋的高强度、大面积,与普通受力钢筋比,在同等受力情况下钢筋根数减少,进而减少在各个构件内预置孔洞数量,拼接施工简单、快捷。3. Utilizing the high strength and large area of large-diameter steel bars, compared with ordinary stressed steel bars, the number of steel bars is reduced under the same stress, thereby reducing the number of preset holes in each component, and the splicing construction is simple and fast.

4、利用自锁式锚具,实现对大直径钢筋端头的锚固;对大直径钢筋施加预应力,提高桥墩的抗裂能力,增强墩顶的自复位能力,提高墩柱的抗震性能。4. Use self-locking anchors to achieve anchorage to the ends of large-diameter steel bars; apply prestress to large-diameter steel bars to improve the crack resistance of bridge piers, enhance the self-resetting ability of pier tops, and improve the seismic performance of pier columns.

5、在承台内预埋自锁式锚具,将大直径钢筋直接插入,实现自锁,锚固可靠,降低了预应力筋穿束的施工难度,加快施工效率。5. The self-locking anchorage is pre-embedded in the cap, and the large-diameter steel bar is directly inserted to realize self-locking and reliable anchoring, which reduces the construction difficulty of prestressed tendon penetration and speeds up construction efficiency.

附图说明Description of drawings

图1是一种自锁式大直径钢筋连接的预制桥墩的立面示意图。Fig. 1 is a schematic elevation view of a prefabricated bridge pier connected by self-locking large-diameter steel bars.

图2是图1中预制墩身A-A的截面图。Fig. 2 is a sectional view of the prefabricated pier A-A in Fig. 1 .

图3是图1中B处自锁式锚具与大直径钢筋连接的局部放大立面图。Fig. 3 is a partially enlarged elevation view of the connection between the self-locking anchorage and the large-diameter steel bar at B in Fig. 1 .

图4是图3中B处自锁式锚具与大直径钢筋连接局部放大的俯视图。Fig. 4 is a partially enlarged top view of the connection between the self-locking anchorage and the large-diameter steel bar at B in Fig. 3 .

图5是预制桥墩拼装前构件示意图。Fig. 5 is a schematic diagram of the components of the prefabricated bridge pier before assembly.

图6是自锁式锚具的构造立面图。Fig. 6 is a structural elevation view of the self-locking anchor.

图7是图6中自锁式锚具构造的俯视图。Fig. 7 is a top view of the structure of the self-locking anchor in Fig. 6 .

1为承台,2为预制墩身,3为预制盖梁,4为自锁式锚具,5为大直径钢筋,6为螺帽,7为普通钢筋,8为波纹管Ⅰ,9为波纹管Ⅱ,10为灌浆料,11为注浆孔,12为浅槽,13为环形框架,14为卡销,15为弹簧,16为保护罩,17为钢垫板,18为回退槽,19为倾斜部。1 is cap, 2 is prefabricated pier body, 3 is prefabricated cover beam, 4 is self-locking anchor, 5 is large-diameter steel bar, 6 is nut, 7 is ordinary steel bar, 8 is bellows I, 9 is bellows II, 10 is grouting material, 11 is grouting hole, 12 is shallow groove, 13 is ring frame, 14 is bayonet pin, 15 is spring, 16 is protective cover, 17 is steel backing plate, 18 is retreat groove, and 19 is inclined part .

具体实施方式Detailed ways

下面将结合具体实施方式来对本实用新型做进一步详细的说明。The utility model will be described in further detail below in conjunction with specific embodiments.

实施例一Embodiment one

预埋在承台内的大直径钢筋自锁式锚具,锚固大直径钢筋的下端,大直径钢筋的下端套接钢垫板;自锁式锚具包括环形框架、卡销、弹簧、保护罩;环形框架的圆环形内壁设有多个周向排列的回退槽,回退槽、弹簧、卡销一一对应设置;卡销的上端内侧设置承受外力的倾斜部,倾斜部从内下方往外上方倾斜;卡销的外侧通过弹簧与回退槽的槽底相接,卡销沿着回退槽径向滑移,在外力的作用下回退入回退槽供钢垫板通过,在弹簧力的作用下伸出至自锁状态阻挡钢垫板被拔出;环形框架设置在保护罩内。The self-locking anchorage of large-diameter steel bar embedded in the platform cap anchors the lower end of the large-diameter steel bar, and the lower end of the large-diameter steel bar is sleeved with a steel backing plate; the self-locking anchorage includes a ring frame, a bayonet, a spring, and a protective cover; the circular inner wall of the ring frame is provided with a plurality of retreat grooves arranged in the circumferential direction, and the retreat grooves, springs, and bayonet pins are set in one-to-one correspondence; the inner side of the upper end of the bayonet is provided with an inclined part that withstands external forces, and the slope is inclined from the inner bottom to the outer top; the outer side of the bayonet passes through the spring and the back groove The bottom of the groove is connected, the bayonet slides radially along the retraction groove, retreats into the retraction groove under the action of external force for the steel backing plate to pass through, and stretches out to the self-locking state under the action of the spring force to prevent the steel backing plate from being pulled out; the ring frame is set in the protective cover.

卡销的数量为至少四个,在平面上圆周均布;钢垫板为圆形钢垫板,焊接或通过螺纹旋入固定在大直径钢筋的下端。本实施例为四个,连接方式为焊接。The number of bayonet pins is at least four, and the circumference is evenly distributed on the plane; the steel backing plate is a circular steel backing plate, which is welded or screwed in and fixed on the lower end of the large-diameter steel bar. There are four in the present embodiment, and the connection mode is welding.

保护罩将环形框架的整个底部、整个侧面包裹,将环形框架的顶部外侧包裹,保护罩的上端内侧设有开口,开口的位置与环形框架的圆环形内壁位置对应。设置保护罩,避免承台的混凝土进入自锁式锚具,影响锚具正常运行。The protective cover wraps the entire bottom and the entire side of the annular frame, and wraps the top outside of the annular frame. An opening is provided on the inner side of the upper end of the protective cover. The position of the opening corresponds to the position of the annular inner wall of the annular frame. Set up a protective cover to prevent the concrete of the cap from entering the self-locking anchor, which will affect the normal operation of the anchor.

操作方法如下:The operation method is as follows:

大直径钢筋和钢垫板插入自锁式锚具,先是大直径钢筋的端部穿入四个卡销之间,随着大直径钢筋的下压,钢垫板对卡销的倾斜部下压,在倾斜部的作用下,向下的压力转变为径向向外的外力,卡销在回退槽中径向向外滑移,锚具中间空间增大,直到钢垫板通过后,卡销在弹簧的作用下回弹,从而卡销阻挡钢垫板被拔出,实现大直径钢筋下端的锚固。The large-diameter steel bar and the steel backing plate are inserted into the self-locking anchorage. First, the end of the large-diameter steel bar penetrates between the four bayonet pins. With the downward pressure of the large-diameter steel bar, the steel backing plate presses down on the inclined part of the bayonet pin. Under the action of the inclined part, the downward pressure is transformed into a radially outward force. Anchorage at the lower end of the bar.

实施例二Embodiment two

预制桥墩,包括承台、预制墩身(也称为预制墩柱)、预制盖梁、普通钢筋、灌浆料,预制墩身内设置普通钢筋;预制桥墩还包括大直径钢筋、钢垫板、螺帽、波纹管和自锁式锚具;波纹管包括直径为D1的波纹管Ⅰ和直径为D2的波纹管Ⅱ,D2大于D1,波纹管Ⅰ设置在预制墩身和预制盖梁内,波纹管Ⅱ设置在承台内;承台内波纹管Ⅱ的下方埋设自锁式锚具;大直径钢筋穿过承台、预制墩身、预制盖梁内的波纹管将承台、预制墩身和预制盖梁连接,在大直径钢筋的上端采用千斤顶进行张拉,拧紧螺帽以保持施加的预紧力;从波纹管底部的注浆孔自下而上注入灌浆料,充填满波纹管内。Prefabricated bridge piers include caps, prefabricated pier bodies (also known as prefabricated pier columns), prefabricated cap beams, ordinary steel bars, grouting materials, and ordinary steel bars are set in prefabricated pier bodies; prefabricated bridge piers also include large-diameter steel bars, steel backing plates, nuts, bellows and self-locking anchors; bellows include D1The bellows I and the diameter D2Bellows II, D2greater than D1The corrugated pipe I is set in the prefabricated pier body and the prefabricated cap beam, and the bellows II is set in the cap; the self-locking anchorage is buried under the corrugated pipe II in the cap; the large-diameter steel bar passes through the cap, the prefabricated pier body, and the bellows in the prefabricated cap beam to connect the cap, the prefabricated pier body and the prefabricated cap beam, and the upper end of the large-diameter steel bar is tensioned by a jack, and the nut is tightened to maintain the applied pre-tightening force; The grouting material is injected upwards to fill the bellows.

预制墩柱的纵向配筋包括两部分:大直径钢筋和普通钢筋,直径分别为d1、d2,其中大直径钢筋布置在墩柱的四周,数量根据墩柱的受力而定,墩柱的边角处至少布置1根;大直径钢筋宜采用HRB500以上的高强钢筋,或精轧螺纹钢,直径d1为32~50mm;大直径钢筋为一段式结构或多段式结构;钢筋较长时,采用多段式结构时,各段大直径钢筋之间通过套筒连接器连接,为了方便连接,各段大直径钢筋的两端设置螺纹段。The longitudinal reinforcement of prefabricated pier columns includes two parts: large-diameter steel bars and ordinary steel bars, with diameters d 1 and d 2 respectively. Among them, large-diameter steel bars are arranged around the pier column. The number depends on the force of the pier column. At least one piece is arranged at the corner of the pier column; large-diameter steel bars should be high-strength steel bars above HRB500, or finish-rolled rebar, and the diameter d 1 is 32 ~ 50mm; , when the multi-section structure is adopted, the large-diameter steel bars of each section are connected by sleeve connectors. In order to facilitate the connection, threaded sections are set at both ends of each large-diameter steel bar.

墩柱预制时,在大直径钢筋的位置处,预埋入波纹管Ⅰ,直径为D1,墩柱底部的波纹管伸出一定的长度(L≥100mm),以便于与承台的波纹管相套接。普通纵筋沿着墩柱周围均匀布置,主要起抗裂作用,级别宜采用HRB400,直径d2≤25mm。墩柱的普通纵筋和箍筋设计和制作要求与常规墩柱相同。预制墩身采用一节式预制或分节段预制;墩柱较高时,采用分节段预制时,每段预制墩身内均设置波纹管Ⅰ,大直径钢筋穿过各段波纹管Ⅰ将各段预制墩身连接。When the pier column is prefabricated, a bellows I with a diameter of D 1 is pre-embedded at the position of the large-diameter steel bar, and the bellows at the bottom of the pier column protrude to a certain length (L≥100mm), so as to be socketed with the bellows of the cap. Ordinary longitudinal reinforcements are evenly arranged around the pier columns, mainly for crack resistance. The grade should be HRB400, and the diameter d 2 ≤ 25mm. The design and fabrication requirements of the ordinary longitudinal reinforcement and stirrup of the pier column are the same as those of the conventional pier column. The prefabricated pier body adopts one-section prefabrication or segmental prefabrication; when the pier column is high, when segmental prefabrication is adopted, bellows I are installed in each prefabricated pier body, and large-diameter steel bars pass through each segment of bellows I to connect each segment of the prefabricated pier body.

承台浇筑时,在承台内部预埋与墩柱大直径钢筋对应的波纹管Ⅱ和自锁式锚具,自锁式锚具位于波纹管Ⅱ底部。承台内的波纹管Ⅱ直径D2比墩柱内的波纹管Ⅰ直径D1大。为了防止承台的混凝土浇筑时,水泥浆液流入引起堵塞,波纹管顶面高出承台表面,临时封闭管口;波纹管Ⅱ下端与保护罩相接,且接缝连接处密封,防止承台混凝土浇筑时,浆液流入造成堵塞。When the cap is poured, the corrugated pipe II corresponding to the large-diameter steel bar of the pier column and the self-locking anchorage are pre-embedded inside the cap, and the self-locking anchorage is located at the bottom of the bellows II. The diameter D2 of the bellows II in the cap is larger than the diameter D1 of the bellows I in the pier column. In order to prevent blockage caused by the inflow of cement slurry during concrete pouring of the cap, the top surface of the bellows is higher than the surface of the cap, and the nozzle is temporarily closed; the lower end of the bellows II is connected to the protective cover, and the joint joints are sealed to prevent blockage caused by the inflow of grout during concrete pouring of the cap.

盖梁预制时,预埋与墩柱大直径钢筋对应的波纹管Ⅰ,波纹管Ⅰ贯通盖梁,波纹管Ⅰ直径为D1。预制盖梁的顶部设置浅槽,螺帽位于浅槽中,对大直径钢筋张拉后拧紧螺帽以保持施加的预紧力。When the cover beam is prefabricated, the bellows I corresponding to the large-diameter steel bar of the pier column are pre-embedded, and the bellows I run through the cover beam, and the diameter of the bellows I is D 1 . The top of the prefabricated cap beam is provided with a shallow groove, and the nut is located in the shallow groove, and the nut is tightened after the large-diameter steel bar is tensioned to maintain the applied pre-tightening force.

承台、预制墩柱、预制盖梁内预埋波纹管数量均与大直径钢筋数量相同,位置一一对应,其中预制盖梁与预制墩柱内的波纹管Ⅰ型号一样,承台内的波纹管Ⅱ直径D2比墩柱内的波纹管Ⅰ直径D1大,以便于钢垫板通过。The number of pre-embedded bellows in caps, prefabricated pier columns, and prefabricated cap beams is the same as the number of large-diameter steel bars, and the positions are one-to - one correspondence. Among them, the prefabricated cap beam is the same as the bellows I in the prefabricated pier columns.

钢垫板套接固定在大直径钢筋的下端,钢垫板的外径小于D2;自锁式锚具包括环形框架、卡销、弹簧、保护罩,环形框架的圆环形内壁设有多个周向排列的、容纳卡销的回退槽;回退槽、弹簧、卡销一一对应设置;卡销通过弹簧连接在回退槽中,卡销在弹簧的作用下从回退槽中伸出,在外力的作用下回退入回退槽;卡销的内侧上端设置从内下方往外上方倾斜的倾斜部,倾斜部作为承受钢垫板下压力的受力面;环形框架设置在保护罩内。卡销的数量为四个,在平面上呈十字形布置。将大直径钢筋穿过墩柱内预埋的波纹管Ⅰ,伸出墩柱底部,装上圆形的钢垫板后,沿着承台内预埋的波纹管Ⅱ,插入到锚具内,通过弹簧夹片,锁住钢筋端头的钢垫板,达到自锁目的;当在大直径钢筋顶端施加预应力时,不会产生向上的位移,以达到锚固的作用。自锁式预应力锚具,其工作机理是随着大直径钢筋的插入,端部的圆形钢垫板顶推卡销,并使锚具内部的弹簧回缩,卡销也随着弹簧回缩,使钢垫板和钢筋能够顺利通过。钢筋通过锚具后,弹簧带动卡销复位,卡销复位后起到锚固大直径钢筋的作用。自锁式锚具的尺寸需根据施加在大直径钢筋上的预应力大小而定,保证在施加预应力过程中,能卡住钢垫板不被拔出。钢垫板套接固定在大直径钢筋的下端,钢垫板的外径小于D 2 ;自锁式锚具包括环形框架、卡销、弹簧、保护罩,环形框架的圆环形内壁设有多个周向排列的、容纳卡销的回退槽;回退槽、弹簧、卡销一一对应设置;卡销通过弹簧连接在回退槽中,卡销在弹簧的作用下从回退槽中伸出,在外力的作用下回退入回退槽;卡销的内侧上端设置从内下方往外上方倾斜的倾斜部,倾斜部作为承受钢垫板下压力的受力面;环形框架设置在保护罩内。 There are four bayonet pins arranged in a cross shape on a plane. Pass the large-diameter steel bar through the pre-embedded corrugated pipe Ⅰ in the pier column, protrude from the bottom of the pier column, install the circular steel backing plate, insert it into the anchorage along the pre-embedded bellows Ⅱ in the cap, and lock the steel backing plate at the end of the steel bar through the spring clip to achieve the purpose of self-locking; when prestress is applied to the top of the large-diameter steel bar, no upward displacement will occur to achieve the anchoring effect. The working mechanism of the self-locking prestressed anchor is that as the large-diameter steel bar is inserted, the circular steel backing plate at the end pushes the bayonet pin, and the spring inside the anchor retracts, and the bayonet pin also retracts with the spring, so that the steel backing plate and the steel bar can pass through smoothly. After the steel bar passes through the anchor, the spring drives the bayonet pin to reset, and the bayonet pin plays the role of anchoring the large-diameter steel bar after being reset. The size of the self-locking anchor needs to be determined according to the prestress applied to the large-diameter steel bar, so as to ensure that the steel backing plate can be stuck and not pulled out during the prestressing process.

上述实施例为本实用新型较佳的实施方式,但本实用新型的实施方式并不受上述实施例的限制,其他的任何未背离本实用新型的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本实用新型的保护范围之内。The above-mentioned embodiment is the preferred implementation of the present utility model, but the implementation of the present utility model is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, and simplifications that do not deviate from the spirit and principles of the present utility model, all should be equivalent replacement methods, and are all included within the protection scope of the present utility model.

Claims (10)

1.预埋在承台内的大直径钢筋自锁式锚具,锚固大直径钢筋的下端,大直径钢筋的下端套接钢垫板,其特征在于:自锁式锚具包括环形框架、卡销、弹簧、保护罩;环形框架的圆环形内壁设有多个周向排列的回退槽,回退槽、弹簧、卡销一一对应设置;卡销的上端内侧设置承受外力的倾斜部,倾斜部从内下方往外上方倾斜;卡销的外侧通过弹簧与回退槽的槽底相接,卡销沿着回退槽径向滑移,在外力的作用下回退入回退槽供钢垫板通过,在弹簧力的作用下伸出至自锁状态阻挡钢垫板被拔出;环形框架设置在保护罩内。1. The large-diameter steel self-locking anchorage embedded in the cap, anchors the lower end of the large-diameter steel bar, and the lower end of the large-diameter steel bar is sleeved with a steel backing plate. It is characterized in that: the self-locking anchor includes a ring frame, a bayonet pin, a spring, and a protective cover; the circular inner wall of the ring frame is provided with a plurality of circumferentially arranged retraction grooves, and the retraction grooves, springs, and bayonet pins are set in one-to-one correspondence; The spring is connected to the groove bottom of the retraction groove, and the bayonet slides radially along the retraction groove. Under the action of external force, it retreats into the retraction groove for the steel backing plate to pass through. 2.按照权利要求1所述的预埋在承台内的大直径钢筋自锁式锚具,其特征在于:卡销的数量为至少四个,在平面上圆周均布;钢垫板为圆形钢垫板,焊接或通过螺纹旋入固定在大直径钢筋的下端。2. The large-diameter self-locking anchorage pre-embedded in the cap according to claim 1, characterized in that: the number of bayonet pins is at least four, and the circumference is evenly distributed on the plane; the steel backing plate is a circular steel backing plate, which is welded or screwed in and fixed on the lower end of the large-diameter steel bar. 3.按照权利要求1所述的预埋在承台内的大直径钢筋自锁式锚具,其特征在于:保护罩将环形框架的整个底部、整个侧面包裹,将环形框架的顶部外侧包裹,保护罩的上端内侧设有开口,开口的位置与环形框架的圆环形内壁位置对应。3. The large-diameter self-locking steel anchor pre-embedded in the cap according to claim 1, characterized in that: the protective cover wraps the entire bottom and the entire side of the annular frame, wraps the top outside of the annular frame, and an opening is provided on the inner side of the upper end of the protective cover, and the position of the opening corresponds to the position of the circular inner wall of the annular frame. 4.预制桥墩,包括承台、预制墩身、预制盖梁、普通钢筋、灌浆料,预制墩身内设置普通钢筋,其特征在于:预制桥墩还包括大直径钢筋、钢垫板、螺帽、波纹管和权利要求1-3中任一项所述的自锁式锚具;波纹管包括直径为D1的波纹管Ⅰ和直径为D2的波纹管Ⅱ,D2大于D1,波纹管Ⅰ设置在预制墩身和预制盖梁内,波纹管Ⅱ设置在承台内;承台内波纹管Ⅱ的下方埋设自锁式锚具;大直径钢筋穿过承台、预制墩身、预制盖梁内的波纹管将承台、预制墩身和预制盖梁连接,大直径钢筋的上端连接螺帽从而将大直径钢筋的上端锚固;灌浆料充填在波纹管内。4. Prefabricated bridge piers, including caps, prefabricated pier bodies, prefabricated cap beams, ordinary steel bars, and grouting materials, and ordinary steel bars are arranged in the prefabricated pier bodies.1The bellows I and the diameter D2Bellows II, D2greater than D1The corrugated pipe I is set in the prefabricated pier body and the prefabricated cap beam, and the bellows II is set in the cap; the self-locking anchorage is buried under the bellows II in the cap; the large-diameter steel bar passes through the cap, the prefabricated pier body, and the bellows in the prefabricated cap beam to connect the cap, the prefabricated pier body and the prefabricated cap beam, and the upper end of the large-diameter steel bar is connected with a nut to anchor the upper end of the large-diameter steel bar; the grouting material is filled in the bellows. 5.按照权利要求4所述的预制桥墩,其特征在于:钢垫板的外径小于D2,从而钢垫板可通过波纹管Ⅱ。5. The prefabricated bridge pier according to claim 4, wherein the outer diameter of the steel backing plate is smaller than D 2 , so that the steel backing plate can pass through the bellows II. 6.按照权利要求4所述的预制桥墩,其特征在于:波纹管Ⅱ的下端与保护罩的开口相接,且接缝连接处密封。6. The prefabricated bridge pier according to claim 4, characterized in that: the lower end of the bellows II is in contact with the opening of the protective cover, and the seam connection is sealed. 7.按照权利要求4所述的预制桥墩,其特征在于:大直径钢筋的数量为多根,布置在预制墩身的四周,预制墩身的每个边角处至少布置一根大直径钢筋。7. The prefabricated bridge pier according to claim 4, characterized in that there are multiple large-diameter steel bars arranged around the prefabricated pier body, and at least one large-diameter steel bar is arranged at each corner of the prefabricated pier body. 8.按照权利要求4所述的预制桥墩,其特征在于:预制墩身采用一节式预制或分节段预制;分节段预制时,每段预制墩身内均设置波纹管Ⅰ,大直径钢筋穿过各段波纹管Ⅰ将各段预制墩身连接。8. The prefabricated bridge pier according to claim 4, characterized in that: the prefabricated pier body adopts one-section prefabrication or prefabricated in sections; when prefabricated in sections, each section of the prefabricated pier body is provided with bellows I, and the large-diameter steel bars pass through the corrugated pipes I of each section to connect each section of the prefabricated pier body. 9.按照权利要求4所述的预制桥墩,其特征在于:大直径钢筋为一段式结构或多段式结构;采用多段式结构时,各段大直径钢筋之间通过套筒连接器连接,各段大直径钢筋的两端设置螺纹段。9. The prefabricated bridge pier according to claim 4, characterized in that: the large-diameter steel bar is a one-stage structure or a multi-stage structure; when a multi-stage structure is adopted, each large-diameter steel bar is connected by a sleeve connector, and threaded sections are arranged at both ends of each large-diameter steel bar. 10.按照权利要求4所述的预制桥墩,其特征在于:预制盖梁的顶部设置浅槽,螺帽位于浅槽中。10. The prefabricated bridge pier according to claim 4, wherein a shallow groove is arranged on the top of the prefabricated cap beam, and the nut is located in the shallow groove.
CN202320678251.XU 2023-03-29 2023-03-29 Large-diameter steel bar self-locking anchorage device pre-buried in bearing platform and prefabricated pier Active CN219410523U (en)

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