CN219407915U - Warehouse system - Google Patents
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- CN219407915U CN219407915U CN202320285173.7U CN202320285173U CN219407915U CN 219407915 U CN219407915 U CN 219407915U CN 202320285173 U CN202320285173 U CN 202320285173U CN 219407915 U CN219407915 U CN 219407915U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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Abstract
The embodiment of the application discloses warehouse system, this warehouse system includes two trays of piecing together, be used for carrying the unmanned fork truck of two trays and the warehouse management device of the motion of control unmanned fork truck, wherein, two trays of piecing together are formed by two tray connection, unmanned fork truck's fork length is greater than the length of two tray along advancing fork direction of piecing together, this unmanned fork truck corresponds with two trays promptly, unmanned fork truck cooperation two trays can stabilize the transport and two corresponding volumetric goods of piecing together the tray, this unmanned fork truck carries the area of each surface all to be greater than the area of single tray when the goods of the control of warehouse management device under, its stability is higher, also adopt the transportation security of the warehouse system of the great goods of this unmanned fork truck transport promptly.
Description
Technical Field
The application relates to the technical field of intelligent warehousing, in particular to a warehousing system.
Background
The fork truck can cooperate the tray to realize loading and unloading of goods, and unmanned fork truck then means can realize automatically sending the tray that bears the goods to the goods shelves under the direction of computer, perhaps take out the goods from the goods shelves automatically, carries the fork truck of appointed position.
At present, the volume of the goods stored in some warehouses is large (the area of each surface of the goods is larger than the area of the pallet in the warehouse), and the stability of the unmanned forklift is poor when the pallet carrying the goods is transported, so that the transportation safety of the warehouse system is low.
Disclosure of Invention
The embodiment of the application discloses a warehousing system, which is higher in transportation safety.
The embodiment of the application discloses a warehouse system, the warehouse system includes:
the double-spliced tray comprises two trays which are connected with each other and used for bearing goods;
the unmanned forklift comprises two forks, wherein the unmanned forklift is used for forking the double-spliced tray along the fork feeding direction, and the length of each fork is greater than that of the double-spliced tray along the fork feeding direction;
and the warehouse management device is connected with the unmanned forklift and used for controlling the unmanned forklift to carry the cargoes carried on the double-spliced tray from the first position to the second position.
As an alternative embodiment, the warehousing system further includes:
the goods shelf is provided with a storage space;
the warehousing device is used for conveying the double-spliced tray and the goods borne on the double-spliced tray from a warehousing position to a goods taking position;
the warehouse management device is further used for controlling the unmanned forklift to acquire the double-spliced tray and the goods from the goods taking position and convey the goods to the storage space.
As an alternative embodiment, the warehouse entry device includes a lifting mechanism and a first conveying mechanism, where the lifting mechanism is configured to lift the double-spliced tray and the goods from the warehouse entry position to the first conveying mechanism, and the first conveying mechanism is configured to horizontally convey the double-spliced tray and the goods to the goods taking position.
As an alternative embodiment, the warehousing system further includes:
the in-place detection device is connected with the warehouse management device and is used for detecting whether the double-spliced tray reaches the goods taking position or not;
the warehouse management device is further used for controlling the unmanned forklift to acquire the double-spliced tray and the goods from the goods taking position and carrying the goods to the storage space under the condition that the in-place detection device detects that the double-spliced tray reaches the goods taking position.
As an optional implementation manner, the in-place detection device comprises a transmitting unit and a receiving unit, wherein the transmitting unit and the receiving unit are respectively arranged at two sides of the goods taking position, so that when the double-spliced tray reaches the goods taking position, a transmitting signal transmitted by the transmitting unit to the receiving unit is blocked.
As an alternative embodiment, the goods are provided with a first identification code, the first identification code is used for identifying the characteristics of the goods, the double-spelling tray is provided with a second identification code, and the second identification code is used for identifying the characteristics of the double-spelling tray;
the warehouse system further comprises a scanning device connected with the warehouse management device, wherein the scanning device is used for acquiring a first identification code of goods located at the goods taking position and sending the first identification code to the warehouse management device, and/or the scanning device is used for acquiring the first identification code and a second identification code corresponding to the first identification code, binding the second identification code and the first identification code, and sending binding information generated by the binding to the warehouse management device.
As an optional implementation manner, the warehouse management device is further used for controlling the unmanned forklift to acquire the double-spliced pallet and the goods from the storage space and convey the goods to a unloading position;
the warehousing system also includes a delivery device for transporting the cargo from the discharge location to a delivery location.
As an alternative embodiment, the delivery device comprises a second transport mechanism for transporting the goods horizontally from the unloading position to the delivery position.
As an optional implementation manner, the warehousing system further comprises an order device connected with the warehousing management device and used for sending order information related to the goods to the warehousing management device.
As an optional embodiment, the warehouse system further includes a charging device, where the charging device is configured to charge the unmanned forklift.
Compared with the related art, the embodiment of the application has the following beneficial effects:
the embodiment of the application provides a warehouse system, including two trays of piecing together, be used for carrying the unmanned fork truck of two trays and the warehouse management device of control unmanned fork truck motion, wherein, two trays of piecing together are formed by two trays connection, unmanned fork truck's fork length is greater than the length of two trays along the fork direction of advancing, this unmanned fork truck corresponds with two trays of piecing together promptly, unmanned fork truck cooperation two trays can stabilize the transport and two corresponding volumetric goods of piecing together the tray, this unmanned fork truck carries the area of each surface all to be greater than the surface area of single tray when the goods of warehouse management device's control, its stability is higher, also adopt the transportation security of the warehouse system of the great goods of this unmanned fork truck transport's volume to be higher.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
Fig. 1 is a schematic structural diagram of a warehousing system according to an embodiment of the present application;
fig. 2 is a schematic top view of a warehousing system according to an embodiment of the disclosure;
FIG. 3 is a schematic diagram of another warehousing system according to an embodiment of the disclosure;
FIG. 4 is a schematic diagram of an apparatus structure of an in-place detection apparatus according to an embodiment of the present disclosure;
fig. 5 is a schematic flow chart of a warehousing method disclosed in the embodiment of the application;
fig. 6 is a schematic flow chart of a warehouse-out method disclosed in an embodiment of the present application.
Detailed Description
In order to facilitate an understanding of the present application, a more complete description of the present application will now be provided with reference to the relevant figures. Examples of the present application are given in the accompanying drawings. This application may, however, be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing particular embodiments only and is not intended to be limiting of the application.
It will be understood that the terms "first," "second," and the like, as used herein, may be used to describe various elements, but these elements are not limited by these terms. These terms are only used to distinguish one element from another element.
It is to be understood that in the following embodiments, "connected" is understood to mean "electrically connected", "communicatively connected", etc., if the connected circuits, modules, units, etc., have electrical or data transfer between them.
As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms "comprises" and/or "comprising," and/or the like, specify the presence of stated features, integers, steps, operations, elements, components, or groups thereof, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, or groups thereof. Also, the term "and/or" as used in this specification includes any and all combinations of the associated listed items.
The forklift is used as an industrial transport vehicle and can be used for loading and unloading, stacking and short-distance transportation of finished goods. The handling capacity of a forklift may generally depend on its nominal lifting capacity, load center distance, minimum turning radius, etc. technical parameters. In the related art, the standard unmanned forklift is adopted to carry cargoes in the warehousing system, and the length of each fork of the standard unmanned forklift is larger than the length of the corresponding standard tray along the fork feeding direction, so that when the standard cargoes corresponding to the standard unmanned forklift are carried, the gravity center position of the standard cargoes can be corresponding to the load center distance of the standard unmanned forklift, and the standard cargoes can be stably carried. However, the existing storage system stores large goods, the volume of the large goods is often larger than that of the standard goods, and because each fork of the standard unmanned forklift is smaller than twice the first length (namely, the length of the standard pallet along the fork feeding direction), the large goods are transported by the standard unmanned forklift in combination with the standard pallet, and serious overstock (namely, when the large goods are transported by the unmanned forklift, the gravity center position of the large goods is larger than the load center distance of the standard unmanned forklift), so that the standard unmanned forklift is poor in stability and low in transportation safety when transporting the pallet carrying the goods.
In view of this, the embodiment of the application provides a warehousing system, and the transportation safety of the warehousing system is higher. Referring to fig. 1, a warehouse system provided in an embodiment of the present application may include a double-splice pallet 100, an unmanned forklift 200, and a warehouse management device 300. Wherein, the double-spliced pallet 100 includes two pallets 110 that interconnect, and the unmanned forklift 200 includes two forks 210, and these two forks 210 interval sets up, and the length of two forks 210 is all greater than the length of double-spliced pallet 100 along advancing the fork direction, and warehouse management device 300 is connected with unmanned forklift 200 for control unmanned forklift 200 carries the goods 400 of bearing on double-spliced pallet 100 from the first position to the second position.
It should be noted that, the double-spliced pallet 100 is formed by connecting two pallets 110, and the length of two forks 210 of the unmanned forklift 200 is greater than the length of the double-spliced pallet 100 along the fork feeding direction, so that the load center distance of the unmanned forklift 200 is greater than that of a standard unmanned forklift, and when the double-spliced pallet 100 is matched with the unmanned forklift 200, the carrying area is greater than that of the standard goods 400, the gravity center position of the goods 400 can be enabled to correspond to the load center distance of the unmanned forklift 200 in the embodiment of the application, the transportation stability of the unmanned forklift 200 is improved, and the transportation safety of a storage system is also improved. It can be appreciated that the warehouse management device 300 may be any device that is capable of controlling the cargo 400 carried on the double-spliced pallet 100 by the unmanned forklift 200 and is capable of moving from the first position to the second position, such as a device that is configured with an RCS (Robot Control System ) system and is available in the market, which is not limited in this embodiment, and the warehouse management device 300 may be selected according to actual needs.
The two trays 110 that make up the dual-splice tray 100 may be trays 110 with the same specification, and the two trays 110 may be connected by a detachable connection manner or by a non-detachable connection manner. Alternatively, the connection mode may be a threaded connection, a hook connection or a rivet connection. The direction of the fork of the double-spliced tray 110 may be perpendicular to the connecting surface of the two trays 110 (as shown in fig. 1), or may be parallel to the connecting surface of the two trays 110. The connection surface of the double-splice tray 110 may correspond to the short side of the tray 110 or the long side of the tray 110. Illustratively, the tray 110 gauge may be 1 meter by 1.2 meters, 0.8 meters by 1.2 meters, or 1 meter by 1.5 meters. When the specifications of the two trays 110 are 1 meter by 1.2 meters, the specifications of the double-spliced tray 100 may be 1 meter by 2.4 meters (the connection surface of the double-spliced tray 100 corresponds to the short side of the tray 110) or 1.2 meters by 2 meters (the connection surface of the double-spliced tray 100 corresponds to the long side of the tray 110). The warehouse system may include at least one unmanned forklift 200, each unmanned forklift 200 being communicatively coupled to the warehouse management device 300 for handling the cargo 400 under the control of the warehouse management device 300. Alternatively, the forks 210 may be moved in a vertical direction relative to the truck body 220 of the unmanned truck 200. Alternatively, the type of unmanned forklift 200 may include, but is not limited to, a fork lift type unmanned forklift, a pallet type unmanned forklift, or a counter-balanced type unmanned forklift.
The warehouse system provided by the embodiment includes the double-spliced tray 100, the unmanned forklift 200 and the warehouse management device 300, the double-spliced tray 100 is formed by connecting two trays, and the length of the fork 210 of the unmanned forklift 200 is greater than the length of the double-spliced tray 100 along the fork feeding direction, namely, the unmanned forklift 200 corresponds to the double-spliced tray 100, the unmanned forklift 200 can stably transport the goods 400 with the corresponding volume of the double-spliced tray 100 by matching with the double-spliced tray 100, and the unmanned forklift 200 has higher stability when the large goods 400 are transported under the control of the warehouse management device 300, namely, the warehouse system adopting the unmanned forklift 200 to transport the goods 400 with the larger volume has higher transportation safety.
Referring to fig. 2, a schematic top view of a warehouse system according to an embodiment of the present application is shown, and as shown in fig. 2, the warehouse system may further include a shelf 500 and a warehouse device 600, compared to the above embodiment. The storage rack 500 is provided with a storage space 510, the warehouse-in device 600 is used for conveying the double-spliced tray 100 and the goods 400 borne on the double-spliced tray 100 from a warehouse-in position to a goods-taking position, and the warehouse-in management device 300 is also used for controlling the unmanned forklift 200 to acquire the double-spliced tray 100 and the goods 400 borne on the double-spliced tray 100 from the goods-taking position and conveying the goods 400 to the storage space 510.
It should be noted that, the storage space 510 is used for placing the goods 400, and the picking position is a position where the unmanned forklift 200 can fork and pick the double-spelling pallet 100, and can be set as required. The warehouse entry device 600 is used for conveying the goods 400 loaded on the double pallet 100 and the double pallet 100 to the goods taking position, so that the unmanned forklift 200 carries the goods 400 to the storage space 510 under the control of the warehouse management device 300. The warehousing system may include at least one shelf 500, each shelf 500 may include at least one layer, and each layer of shelves 500 may be provided with at least one storage space 510. In this embodiment, the first location is a pick-up location, and the second location is a storage space 510 of the shelf 500. Optionally, the unmanned forklift 200 obtains the double-splice tray 100 and the goods 400 carried on the double-splice tray 100 from the picking position under the control of the warehouse management device 300, and carries the goods 400 and the double-splice tray 100 together to the storage space 510.
In one embodiment, as shown in fig. 2, two shelves 500 form a shelf group, and two shelves 500 in the shelf group are disposed back-to-back, so that the space utilization of the warehouse system can be improved, and the storage spaces 510 do not interfere with each other. In one embodiment, the spacing between two adjacent storage spaces 510 is greater than or equal to a preset spacing that is positively correlated with the positioning error of the unmanned aerial vehicle 200. It should be noted that, the two adjacent storage spaces 510 include the storage space 510 of another shelf 500 disposed in the same shelf group. It can be appreciated that, because the unmanned forklift 200 may deviate slightly from the storage space 510 (i.e. there is an error) when the goods 400 are sent into the storage space 510 under the control of the warehouse management device 300, the distance between two adjacent storage spaces 510 is greater than or equal to the preset distance, so that the unmanned forklift 200 can be ensured not to collide with the goods 400 placed in the storage space 510 adjacent to the storage space 510 when the goods 400 are sent into the storage space 510, and the safety of the warehouse system is improved. Alternatively, the spacing between adjacent two storage spaces 510 may range from 180mm to 220mm. Alternatively, the spacing between two adjacent storage spaces 510 is 180mm, 190mm, 200mm, 210mm, or 220mm. It is understood that the size of the storage space may be set according to the size of the goods 400. Optionally, the size of the storage space is 160 mm x 2500mm. Optionally, the total storage space of the warehousing system ranges from 300 to 400. Optionally, the total storage space of the warehousing system is 300, 320, 340, 347, 360, 380, or 400.
It can be appreciated that the shelves 500 of the warehouse system may be required to be disposed at an upper layer, that is, the horizontal position corresponding to the warehouse-in position of the warehouse system is lower than the horizontal position of the shelves 500. In view of this, the following embodiments provide a specific structure of the warehouse entry device 600, where the warehouse entry device 600 may include a lifting mechanism and a first conveying mechanism, where the lifting mechanism is used to lift the double-spliced pallet 100 and the goods 400 from the warehouse entry position to the first conveying mechanism, and the first conveying mechanism is used to horizontally convey the double-spliced pallet 100 and the goods 400 to the goods taking position, that is, the goods taking position is located on the first conveying mechanism. It should be noted that, since the first conveying mechanism is a horizontal conveying mechanism, that is, is matched with each fork 210 horizontally disposed on the unmanned forklift 200, the unmanned forklift 200 may fork the double-spliced pallet 100 from the first conveying mechanism, so as to implement the conveying of the double-spliced pallet 100 into the storage space 510.
In one embodiment, the lifting mechanism may comprise a lifting conveyor, the first transport mechanism may comprise a horizontal conveyor, the lifting conveyor being connected to the horizontal conveyor, through which lifting conveyor and the horizontal conveyor the dual splice tray 100 and the cargo 400 may be transported from the warehouse-in position to the pick-up position. It can be understood that in this embodiment, the warehouse-in position is the start position of the lifting conveyor belt, and the pickup position is the end position of the horizontal conveyor belt.
In one embodiment, as shown in fig. 3, the warehousing system may further include an in-place detection device 700, where the in-place detection device 700 is coupled to the warehouse management device 300. Wherein the in-place detection device 700 may be used to detect whether the double-splice tray 100 has arrived at the pick-up location. The warehouse management device 300 is further configured to control the unmanned forklift 200 to acquire the double-splice tray 100 and the goods 400 from the goods taking position and to transfer the goods 400 to the storage space 510 when the in-place detection device 700 detects that the double-splice tray 100 reaches the goods taking position. It should be noted that the in-place detection device 700 may be used to directly detect whether the dual-splice tray 100 arrives at the pick-up position, or may be used to indirectly detect whether the dual-splice tray 100 arrives at the pick-up position by detecting whether the goods 400 arrives at the pick-up position. It can be appreciated that, since the goods 400 are carried on the double-split pallet 100, when the goods 400 reach the picking position, the double-split pallet 100 also reaches the picking position, so that whether the double-split pallet 100 reaches the picking position can be detected by detecting whether the goods 400 reach the picking position.
In one embodiment, the in-place detecting device 700 may include a camera unit for acquiring actual image information of the pickup location, and an image recognition unit connected to the camera unit, and the image recognition unit may be used to determine whether the double-splice tray 100 reaches the pickup location according to the actual image information. Optionally, the in-place detecting device 700 may further include a supporting component, where the image capturing unit is disposed on the supporting component, so that the image capturing unit is located above the picking position, and may acquire actual image information of the picking position. The image recognition unit may store preset image information corresponding to the arrival of the double-splice tray 100 at the pickup position in advance, and may determine whether the double-splice tray 100 arrives at the pickup position according to the similarity between the preset image information and the actual image information.
In yet another embodiment, as shown in fig. 4, the in-place detecting apparatus 700 may include a transmitting unit 710 and a receiving unit 720. The transmitting unit 710 and the receiving unit 720 are respectively disposed at two sides of the picking position, so that the transmitting unit 710 blocks the transmitting signal transmitted to the receiving unit 720 when the dual-splice tray 100 reaches the picking position. It should be noted that, when the two-piece pallet 100 does not reach the picking position, the transmitting unit 710 and the receiving unit 720 may receive the transmitting signal transmitted by the transmitting unit 710, that is, the receiving unit 720 has different signal receiving states of the two-piece pallet 100 and the two-piece pallet 100 at the picking position, so the warehouse management device 300 may determine whether the two-piece pallet 100 reaches the picking position according to the signal receiving state of the receiving unit 720. Alternatively, the in-place detection device 700 may include, but is not limited to, a photo-correlation sensor.
In one embodiment, referring to fig. 4, the pick-up position is disposed on the horizontal conveyor 800, the in-place detecting device may include a first support 730, a second support 740, a transmitting unit 710 and a receiving unit 720, where the first support 730 is disposed on one side of the pick-up position, the second support 740 is disposed on the other side of the pick-up position, the transmitting unit 710 is disposed on the first support 730, and the receiving unit 720 is disposed on the second support 740. It is understood that the height of the transmitting unit 710 and the receiving unit 720 is higher than that of the horizontal conveyor belt 800 to detect whether the dual-splice tray 100 reaches the picking position. Optionally, the first rack 730 and the second rack 740 may be telescopic racks to adjust the heights of the transmitting unit 710 and the receiving unit 720 relative to the warehouse system floor.
With continued reference to fig. 2, the warehousing system may further include a charging device 900, where the charging device 900 is configured to charge the unmanned forklift 200, so as to ensure that the warehousing system can continuously operate. Optionally, as shown in fig. 2, the charging device 900 may be disposed in a charging area (an area surrounded by a dotted line in fig. 2) of the warehouse system, and the warehouse system may be provided with a plurality of charging areas, so as to facilitate charging by the unmanned forklift 200. Optionally, the charging mode of the charging device 900 is wireless charging, that is, charging can be achieved when the unmanned forklift 200 enters the charging range of the charging device 900.
In one embodiment, the warehouse management device 300 may be further configured to control the unmanned forklift 200 to drive into the charging area to realize the charging of the unmanned forklift 200 when the electric quantity of the unmanned forklift 200 is less than the preset electric quantity. The unmanned forklift 200 of the embodiment can automatically realize charging under the control of the warehouse management device 300, so that the labor cost can be reduced and the work efficiency of the warehouse system can be improved.
To facilitate the management and identification of the goods 400 and/or the double-splice trays 100, a first identification code may be provided on the goods 400 for identifying characteristics (e.g., date of manufacture, type, etc.) of the goods 400 and/or a second identification code may be provided on the double-splice trays 100 for identifying characteristics (e.g., materials, specifications, etc.) of the double-splice trays 100, by which the warehouse management device 300 may be caused to determine characteristics of the goods 400 and the double-splice trays 100 that are fed into the warehouse system or determine which goods 400 or goods 400 are to be fed out of the warehouse system. Alternatively, the first identification code may be provided on the goods 400 and the second identification code may be provided on the dual-splice tray 100 by means of pasting or engraving, or the like. Alternatively, the first identification code and the second identification code may include, but are not limited to, bar codes or two-dimensional codes.
In one embodiment, as shown in fig. 3, the warehouse system may further include a scanning device 1000, where the scanning device 1000 is connected to the warehouse management device 300, the scanning device 1000 may be configured to acquire a first identifier of the cargo 400 located at the picking position and send the first identifier to the warehouse management device 300, and/or the scanning device 1000 may be configured to acquire the first identifier and a second identifier corresponding to the first identifier, perform a binding process on the second identifier and the first identifier, and send binding information generated by the binding process to the warehouse management device 300.
It should be noted that, the second identification code corresponding to the first identification code is disposed on the double-spelling board 100 for carrying the goods 400 corresponding to the first identification code, and if the double-spelling board a is used for carrying the goods B, for example, the first identification code of the goods B corresponds to the second identification code of the double-spelling board a. When the scanning device 1000 may be configured to obtain the first identifier and the second identifier corresponding to the first identifier, and perform binding processing on the second identifier and the first identifier, the warehouse management device 300 may determine, through binding information, a correspondence between the first identifier and the second identifier, that is, a correspondence between the goods 400 and the double-spelling tray 100 for carrying the goods 400. When the scanning device 1000 may be used to obtain the first identifier of the cargo 400 located at the picking position, the warehouse management device 300 may determine the characteristics of the cargo 400 through the scanning device 1000, and since the unmanned forklift 200 is under the control of the warehouse management device 300 to carry the cargo 400 to the corresponding storage space 510, the warehouse management device 300 may determine the correspondence between the storage space 510 and each cargo 400 (each first identifier). The scanning device 1000 is provided in this embodiment, so that the warehouse management device 300 can manage the storage space 510 of the articles and (the goods 400 and the double-splice tray 100) of the warehouse system.
In one embodiment, when the scanning device 1000 is used to obtain the first identification code, the scanning device 1000 includes a scanning unit disposed on one side of the pick-up location for obtaining the first identification code of the cargo 400 located at the pick-up location. In one embodiment, the scanning unit may be disposed on the first support 730 or the second support 740. Alternatively, the scanning unit may comprise a scanner. It can be appreciated that, when the in-place detecting device 700 is used for directly detecting whether the double-spliced pallet 100 reaches the picking position, the setting position of the scanning unit is higher than the setting positions of the receiving unit 720 and the transmitting unit 710 (i.e. the distance between the scanning unit and the ground of the warehouse system is greater than the distance between the receiving unit 720 and the transmitting unit 710 and the ground of the warehouse system), so as to obtain the first identification code of the goods 400.
In one embodiment, when the scanning apparatus 1000 is used to acquire the first identification code and the second identification code corresponding to the first identification code and perform the binding process on the second identification code and the first identification code, the scanning apparatus 1000 may include a binding unit, a lower layer of a warehouse system is a production system for producing the goods 400 described in the above embodiment, a producer moves the produced goods 400 onto the double-splice tray 100, scans the first identification code of the goods 400 and the second identification code of the corresponding double-splice tray 100 through the binding unit, and then places the double-splice tray 100 and the goods 400 into a warehouse. Alternatively, the binding unit may include a PDA (Personal Digital Assistant, palm computer).
In one embodiment, the in-place detecting device 700 is connected to the scanning unit, where the in-place detecting device 700 may be further configured to send wake-up information to the scanning unit in case that the dual-splice tray 100 is detected to reach the picking position, where the wake-up information is used to wake up the scanning unit, so that the scanning unit enters the working state from the standby state, so as to obtain the first identification code of the goods 400 located at the picking position. It should be noted that, when the scanning unit does not receive the wake-up information, the scanning unit is in a standby state until entering the working state under the control of the in-place detection device 700, and because the energy consumption consumed by the scanning unit in the standby state is smaller than the energy consumption consumed by the scanning unit in the working state, the in-place detection device 700 is connected with the scanning unit, and the state of the scanning unit is controlled by the in-place detection device 700, so that the energy consumption of the warehouse system can be reduced.
Referring to fig. 5, a warehouse entry method provided in an embodiment of the present application is shown, and as shown in fig. 5, the warehouse entry method may include steps S502 to S506.
S502, conveying the double-spliced trays and cargoes at the warehouse-in position to the picking position by the warehouse-in device.
S504, the scanning unit acquires and sends a first identification code of the goods at the goods taking position to the warehouse management device.
S506, under the condition that the in-place detection device detects that the double-spliced pallet reaches the goods taking position, the warehouse management device controls the unmanned forklift to acquire the double-spliced pallet and goods from the goods taking position according to the first identification code, and conveys the double-spliced pallet and the goods to the storage space.
S508, the warehouse management device updates the storage space information.
It should be noted that, in the case where the storage space 510 stores the goods 400, another goods 400 cannot be stored, the warehouse management device 300 should update the information of the storage space 510 (such as marking the storage space 510 as the goods 400 are stored and associating the storage space 510 with the first identifier) after controlling the unmanned forklift 200 to transfer the goods 400 to the storage space 510, so as to avoid the other goods 400 from being erroneously transferred to the storage space 510.
According to the description of the warehousing method, under the cooperation of the warehousing device 600, the scanning unit, the warehousing management device 300, the unmanned forklift 200 and the in-place detection device 700, when the produced goods 400 are placed at the warehousing position by the production personnel, the warehousing task of the warehousing system can be automatically completed, and the automation degree of the warehousing system is high.
In one embodiment, referring still to fig. 2, the warehouse system may further include a warehouse exit device 1100, where the warehouse management device may be further configured to control the unmanned forklift 200 to obtain the dual splice trays 100 and the goods 400 from the storage space 510 and to transport the goods 400 to the unloading location, and where the warehouse exit device 1100 may be configured to transport the goods 400 from the unloading location to the warehouse exit location. The unloading position is a position where the unmanned forklift 200 can unload the loaded double-splice tray 100. Alternatively, the delivery device 1100 may be further configured to convey the cargo 400 and the dual-splice tray 100 together to the unloading position, so that the manufacturer may obtain the dual-splice tray 100 and recycle the dual-splice tray 100.
The warehouse system provided in this embodiment, under the cooperation of the unmanned forklift 200, the warehouse management device 300 and the warehouse outlet device 1100, can convey the goods 400 in the storage space 510 to the shipment position, and automatically complete the corresponding warehouse outlet task.
In one embodiment, when the shelf 500 of the warehousing system is located on the same floor as the delivery location of the warehousing system (the delivery location corresponds to the horizontal location where the shelf is located), the delivery device 1100 includes a second transfer mechanism for horizontally transferring the goods 400 from the unloading location to the delivery location. Similarly, because the second transfer mechanism is a horizontal transfer mechanism, the unmanned forklift 200 can unload the dual splice pallet 100 and the cargo 400 onto the horizontal transfer mechanism.
In another embodiment, when the shelf 500 of the warehouse system is located at an upper layer of the unloading position of the warehouse system, the unloading device 1100 may include a second conveying mechanism and a lowering mechanism, where the unloading position is located on the second conveying mechanism, the second conveying mechanism is used to horizontally convey the goods 400 from the unloading position to the third position, and the lowering mechanism is used to lower the goods 400 from the third position to the unloading position, where it is understood that the third position is also located on the second conveying mechanism. Alternatively, the second transport mechanism is a horizontal conveyor belt and the lowering mechanism may comprise an elevator.
In one embodiment, as shown in fig. 3, the warehousing system may further include an ordering device 1200, where the ordering device 1200 is coupled to the warehouse management device 300 for sending order information related to the goods 400 to the warehouse management device 300. It should be noted that the order information may include characteristics of the goods 400 to be delivered, so that the warehouse management device 300 may determine the goods 400 to be delivered, so as to control the unmanned forklift 200 to obtain the double pallet and the goods 400 in the corresponding storage space, and send the goods 400 to the unloading position. Alternatively, the order device 1200 may be a device configured with an ERP (Enterprise Resource Planning ) system, and a staff member may send order information related to the goods 400 to the warehouse management device 300 through the order device 1200 to instruct the warehouse management device 300 to perform a warehouse out operation. For example, the ex-warehouse operation may include steps S602 to S604.
S602, the warehouse management device responds to the order information to control the unmanned forklift to acquire the double-spliced pallet and the goods from the corresponding storage space, and the goods are sent to the unloading position.
S604, the warehouse management device feeds back the warehouse-out completion information to the order device.
Wherein the ex-warehouse device 1100 may transport the cargo 400 from the discharge location to the ex-warehouse location.
As can be seen from the description of the above-mentioned ex-warehouse operation, the warehouse system provided in this embodiment, under the mutual cooperation of the order device 1200, the ex-warehouse device 1100, the warehouse management device 300 and the unmanned forklift 200, can respond to the order information generation operation of the staff (the operation that the staff sends the order information related to the goods 400 to the warehouse management device 300 through the order device 1200), automatically complete the ex-warehouse task of the warehouse system, and the automation degree of the warehouse system is high.
In the description of the present specification, reference to the terms "some embodiments," "other embodiments," "desired embodiments," and the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, schematic descriptions of the above terms do not necessarily refer to the same embodiment or example.
The technical features of the above-described embodiments may be arbitrarily combined, and all possible combinations of the technical features in the above-described embodiments are not described for brevity of description, however, as long as there is no contradiction between the combinations of the technical features, they should be considered as the scope of the description.
The above examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (10)
1. A warehousing system, the warehousing system comprising:
the double-spliced tray comprises two trays which are connected with each other and used for bearing goods;
the unmanned forklift comprises two forks, wherein the unmanned forklift is used for forking the double-spliced tray along the fork feeding direction, and the length of each fork is greater than that of the double-spliced tray along the fork feeding direction;
and the warehouse management device is connected with the unmanned forklift and used for controlling the unmanned forklift to carry the cargoes carried on the double-spliced tray from the first position to the second position.
2. The warehousing system of claim 1, wherein the warehousing system further comprises:
the goods shelf is provided with a storage space;
the warehousing device is used for conveying the double-spliced tray and the goods borne on the double-spliced tray from a warehousing position to a goods taking position;
the warehouse management device is further used for controlling the unmanned forklift to acquire the double-spliced tray and the goods from the goods taking position and convey the goods to the storage space.
3. The warehousing system of claim 2 wherein the warehousing apparatus includes a lifting mechanism for lifting the double splice tray and the goods from a warehousing location onto the first transfer mechanism and a first transfer mechanism for horizontally transferring the double splice tray and the goods to the pick-up location.
4. The warehousing system of claim 3, wherein the warehousing system further comprises:
the in-place detection device is connected with the warehouse management device and is used for detecting whether the double-spliced tray reaches the goods taking position or not;
the warehouse management device is further used for controlling the unmanned forklift to acquire the double-spliced tray and the goods from the goods taking position and carrying the goods to the storage space under the condition that the in-place detection device detects that the double-spliced tray reaches the goods taking position.
5. The warehousing system of claim 4 wherein the in-place detection device includes a transmitting unit and a receiving unit, the transmitting unit and the receiving unit being disposed on two sides of the pick-up location, respectively, such that the dual splice tray blocks a transmit signal transmitted by the transmitting unit to the receiving unit when reaching the pick-up location.
6. The warehousing system of any one of claims 2 to 5 wherein the goods are provided with a first identification code for identifying characteristics of the goods, the double-splice tray is provided with a second identification code for identifying characteristics of the double-splice tray;
the warehouse system further comprises a scanning device connected with the warehouse management device, wherein the scanning device is used for acquiring a first identification code of goods located at the goods taking position and sending the first identification code to the warehouse management device, and/or the scanning device is used for acquiring the first identification code and a second identification code corresponding to the first identification code, binding the second identification code and the first identification code, and sending binding information generated by the binding to the warehouse management device.
7. The warehousing system of claim 2 wherein the warehousing management device is further configured to control the unmanned forklift to acquire the dual splice trays and the cargo from the storage space and to carry the cargo to a discharge location;
the warehousing system also includes a delivery device for transporting the cargo from the discharge location to a delivery location.
8. The warehousing system of claim 7 wherein the delivery device includes a second transfer mechanism for horizontally transporting the goods from the unloading location to the delivery location.
9. The warehousing system of claim 7 or 8 further comprising an order device coupled to the warehousing management device for sending order information related to the goods to the warehousing management device.
10. The warehousing system of claim 1 further comprising a charging apparatus for charging the unmanned forklift.
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