CN219402129U

CN219402129U - Flange forging device

Info

Publication number: CN219402129U
Application number: CN202320820094.1U
Authority: CN
Inventors: 于志亮
Original assignee: Tianjin Zhiliang Metal Forging Co ltd
Current assignee: Tianjin Zhiliang Metal Forging Co ltd
Priority date: 2023-04-13
Filing date: 2023-04-13
Publication date: 2023-07-25
Anticipated expiration: 2033-04-13

Abstract

The utility model provides a flange forging device, which belongs to the technical field of flange forging and comprises: a base; the bottom plate, the surface mounting of bottom plate has fixture, a plurality of support columns are installed at the top of bottom plate, the backup pad is installed at the top of support column, the surface mounting of backup pad has electric telescopic handle, electric telescopic handle extension end's fixed surface is connected with the forging hammer, the surface mounting of backup pad has control panel, and this scheme uses through the cooperation of bottom plate and fixture, can carry out the centre gripping to not unidimensional flange fixedly, has saved the clamping of traditional anchor clamps and has got the putting process, uses through the cooperation of support column, backup pad, electric telescopic handle and forging hammer simultaneously, can last to forge for the flange, has saved the time, has improved forging efficiency, through damper's setting, can reduce the probability that the bottom plate takes place to shake when electric telescopic handle and forging hammer forge the flange.

Description

Flange forging device

Technical Field

The utility model belongs to the technical field of flange forging, and particularly relates to a flange forging device.

Background

Flanges, also known as flange collars or lugs. The flange is a part for connecting the shafts and is used for connecting the pipe ends; there are also flanges for use on the equipment access ports for connection between two equipment, such as speed reducer flanges. Forging is a process of applying pressure to a metal blank by a forging machine to plastically deform the blank to obtain a forging having certain mechanical properties, shape and size.

The prior published patent numbers are searched: CN214488720U, public patent name: the flange forging device is characterized by comprising a workbench seat and a rack arranged on the workbench seat, wherein four limit baffles are fixedly arranged on the workbench seat, the four limit baffles are enclosed to form a rectangular shape, and each limit baffle is respectively provided with a hydraulic telescopic rod which is connected with a control unit; the top of frame is fixed with the pneumatic cylinder, the telescopic link tip of pneumatic cylinder is fixed with the drift, have the horizontal plate body to setting up on the telescopic link, be provided with laser emitter on the plate body, the bottom of frame is provided with laser receiver, laser receiver connects the control unit. The utility model has the advantages that: the clamping control of drift and flange work piece realizes the linkage, can fix the flange work piece in the forging, prevents flange work piece position deviation, has saved the clamping of traditional anchor clamps and has got the process of putting, has saved the time, has improved forging efficiency, and above-mentioned scheme is the multiaspect because the flange when centre gripping the flange, and centre gripping can lead to the centre gripping effect relatively poor to the flange from both sides, and the device takes place to rock easily in forging process, and above-mentioned scheme can not shock attenuation to forging device to influence forging effect.

Disclosure of Invention

The utility model aims to provide a flange forging device which aims to solve the problems in the prior art.

In order to achieve the above purpose, the present utility model provides the following technical solutions:

a flange forging apparatus comprising: the bottom plate, the surface mounting of bottom plate has fixture, a plurality of support columns are installed at the top of bottom plate, the backup pad is installed at the top of support column, the surface mounting of backup pad has electric telescopic handle, electric telescopic handle extension's fixed surface is connected with the forging hammer, the surface mounting of backup pad has control panel, the surface mounting of bottom plate has cooling body, the battery is installed on the surface of bottom plate and is located one side of fixture, the support frame is all installed to the both sides of bottom plate bottom, damper is all installed to the both sides of support frame bottom.

As a preferable scheme of the utility model, the surface of the supporting plate is connected with two connecting rods in a sliding way, one end of each connecting rod is fixedly connected with the surface of the extending end of the electric telescopic rod, and the surface of the other end of each connecting rod is fixedly connected with a limiting ring.

As a preferable scheme of the utility model, the clamping mechanism comprises a clamping frame, two double-thread screw rods, clamping blocks, a servo motor and a transmission belt, wherein the clamping frame is arranged on the surface of a bottom plate, the number of the double-thread screw rods is two, the two double-thread screw rods are both rotationally connected to the surface of the clamping frame, the clamping blocks are arranged in a plurality, the clamping blocks are respectively in threaded connection with the surface of the two double-thread screw rods, the servo motor is arranged on the surface of the clamping frame, an output shaft of the servo motor is fixedly connected with one side of the double-thread screw rods, the transmission belt is arranged on the surface of the clamping frame, one side of the transmission belt is in contact with one side of the double-thread screw rods, and the other side of the transmission belt is in contact with the other side of the double-thread screw rods.

As a preferable scheme of the utility model, the cooling mechanism comprises a cooling box, a water chiller, a water pump, a first water pipe, a water outlet spray head and a second water pipe, wherein the cooling box is arranged at the bottom of the bottom plate, the water chiller is arranged on the surface inside the cooling box, the number of the water pumps is two, the two water pumps are arranged at the bottom of the bottom plate and are positioned at two sides of the cooling box, one end of the first water pipe is communicated with the water pump, the other end of the first water pipe is communicated with the cooling box, the water outlet spray head is arranged on the surface of the bottom plate, one end of the second water pipe is communicated with the water pump, and the other end of the second water pipe is communicated with the water outlet spray head.

As a preferable scheme of the utility model, two filter screens are arranged in the cooling box, the two filter screens are positioned on the inner side of the first water delivery pipe, and the surface of the cooling box is provided with a water inlet valve.

As a preferable scheme of the utility model, the damping mechanism comprises a first cylinder, a second cylinder, a rubber pad, a speed reducer and a damping spring, wherein the first cylinder is fixedly connected to the bottom of the supporting frame, the second cylinder is connected to the surface of the first cylinder in a sliding manner, the rubber pad is fixedly connected to the bottom of the second cylinder, the speed reducer is fixedly connected to the surface of the inner wall of the second cylinder, the top end of the speed reducer is fixedly connected with the inner wall of the first cylinder, and the damping spring is sleeved on the outer side of the speed reducer.

Compared with the prior art, the utility model has the beneficial effects that:

this scheme uses through the cooperation of bottom plate and fixture, can carry out the centre gripping to not unidimensional flange fixedly, has saved the clamping of traditional anchor clamps and has got the process of putting, uses through the cooperation of support column, backup pad, electric telescopic handle and forging hammer simultaneously, can last to forge for the flange, has saved the time, has improved forging efficiency, through damper's setting, can reduce the probability that the bottom plate takes place to rock when electric telescopic handle and forging hammer forge the flange.

Drawings

The accompanying drawings are included to provide a further understanding of the utility model and are incorporated in and constitute a part of this specification, illustrate the utility model and together with the embodiments of the utility model, serve to explain the utility model.

In the drawings:

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of a clamping mechanism in the structure of the present utility model;

FIG. 3 is a cross-sectional view of a cooling mechanism in the structure of the present utility model;

fig. 4 is a cross-sectional view of a shock absorbing mechanism in accordance with the present utility model.

In the figure: 1. a bottom plate; 2. a clamping mechanism; 201. a clamping frame; 202. a double-thread screw rod; 203. a clamping block; 204. a servo motor; 205. a transmission belt; 3. a support column; 4. a support plate; 5. an electric telescopic rod; 6. forging a hammer; 7. a connecting rod; 8. a limit ring; 9. a control panel; 10. a cooling mechanism; 1001. a cooling box; 1002. a water chiller; 1003. a water pump; 1004. a first water pipe; 1005. a water outlet nozzle; 1006. a second water pipe; 11. a storage battery; 12. a support frame; 13. a damping mechanism; 1301. a first cylinder; 1302. a second cylinder; 1303. a rubber pad; 1304. a speed reducer; 1305. a damping spring; 14. a filter screen; 15. and (3) a water inlet valve.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Examples

Referring to fig. 1-4, the technical scheme provided by the present embodiment is as follows:

a flange forging apparatus comprising: the bottom plate 1, fixture 2 is installed to the surface mounting of bottom plate 1, a plurality of support columns 3 are installed at the top of bottom plate 1, backup pad 4 is installed at the top of support column 3, electric telescopic handle 5 is installed to the surface mounting of backup pad 4, the fixed surface of electric telescopic handle 5 extension end is connected with forging hammer 6, control panel 9 is installed to the surface mounting of backup pad 4, cooling body 10 is installed to the surface mounting of bottom plate 1, battery 11 is installed on the surface of bottom plate 1 and is located one side of fixture 2, support frame 12 is all installed to the both sides of bottom plate 1 bottom, damper 13 is all installed to the both sides of support frame 12 bottom.

In the specific embodiment of the utility model, the flanges with different sizes can be clamped and fixed through the matching use of the bottom plate 1 and the clamping mechanism 2, so that the clamping, taking and placing processes of the traditional clamp are saved, meanwhile, the flange can be continuously forged through the matching use of the support column 3, the support plate 4, the electric telescopic rod 5 and the forging hammer 6, the time is saved, the forging efficiency is improved, and the probability of shaking of the bottom plate 1 can be reduced when the electric telescopic rod 5 and the forging hammer 6 forge the flange through the arrangement of the damping mechanism 13.

Specifically, the surface sliding connection of backup pad 4 has two connecting rods 7, and the one end fixed connection of two connecting rods 7 is in the surface of the extension end of electric telescopic handle 5, and the fixed surface of the other end of connecting rod 7 is connected with spacing collar 8.

In the specific embodiment of the utility model, the movement track of the forging hammer 6 driven by the extension of the electric telescopic rod 5 can be limited by the arrangement of the connecting rod 7, and the movement track of the connecting rod 7 can be limited by the limiting ring 8.

Specifically, the clamping mechanism 2 includes a clamping frame 201, two double-threaded screw rods 202, clamping blocks 203, a servo motor 204 and a driving belt 205, the clamping frame 201 is mounted on the surface of the bottom plate 1, the two double-threaded screw rods 202 are two, the two double-threaded screw rods 202 are all rotationally connected to the surface of the clamping frame 201, the clamping blocks 203 are multiple, the clamping blocks 203 are respectively in threaded connection with the surface of the two double-threaded screw rods 202, the servo motor 204 is mounted on the surface of the clamping frame 201, an output shaft of the servo motor 204 is fixedly connected with the double-threaded screw rods 202 on one side, the driving belt 205 is arranged on the surface of the clamping frame 201, one side of the driving belt 205 is in contact with the double-threaded screw rods 202 on one side, and the other side of the driving belt 205 is in contact with the double-threaded screw rods 202 on the other side.

In the embodiment of the utility model, through the cooperation of the clamping frame 201, the double-threaded screw rod 202, the clamping block 203, the servo motor 204 and the transmission belt 205, when the flange needs to be clamped, the servo motor 204 is started through the control panel 9, and the output shaft of the servo motor 204 rotates to drive the double-threaded screw rod 202 on one side to rotate, and simultaneously drives the double-threaded screw rod 202 on the other side to rotate under the action of the transmission belt 205, and the double-threaded screw rod 202 rotates to drive the clamping block 203 to move inwards for clamping.

Specifically, the cooling mechanism 10 includes a cooling tank 1001, a chiller 1002, a water pump 1003, a first water pipe 1004, a water outlet nozzle 1005 and a second water pipe 1006, the cooling tank 1001 is mounted at the bottom of the base plate 1, the chiller 1002 is mounted on the surface inside the cooling tank 1001, the water pumps 1003 are two, and the two water pumps 1003 are mounted at the bottom of the base plate 1 and are located at two sides of the cooling tank 1001, one end of the first water pipe 1004 is communicated with the water pump 1003, the other end of the first water pipe 1004 is communicated with the cooling tank 1001, the water outlet nozzle 1005 is mounted on the surface of the base plate 1, one end of the second water pipe 1006 is communicated with the water pump 1003, and the other end of the second water pipe 1006 is communicated with the water outlet nozzle 1005.

In the embodiment of the utility model, through the cooperation of the cooling tank 1001, the water chiller 1002, the water pump 1003, the first water pipe 1004, the water outlet nozzle 1005 and the second water pipe 1006, when the cooling is required, the water pump 1003 sucks out the water flow in the cooling tank 1001 through the first water pipe 1004, then the water is conveyed to the water outlet nozzle 1005 through the second water pipe 1006, and at the moment, the water is sprayed through the water outlet nozzle 1005 to cool the flange.

Specifically, two filter screens 14 are disposed inside the cooling tank 1001, and the two filter screens 14 are located inside the first water pipe 1004, and the surface of the cooling tank 1001 is provided with a water inlet valve 15.

In the embodiment of the utility model, through the arrangement of the filter screen 14, the metal material in the cooling tank 1001 can be prevented from entering the first water pipe 1004, so that the probability of blocking the first water pipe 1004 is reduced, and water can be conveniently added to the cooling tank 1001 through the arrangement of the water inlet valve 15.

Specifically, the damping mechanism 13 includes a first cylinder 1301, a second cylinder 1302, a rubber pad 1303, a decelerator 1304, and a damping spring 1305, where the first cylinder 1301 is fixedly connected to the bottom of the support frame 12, the second cylinder 1302 is slidably connected to the surface of the first cylinder 1301, the rubber pad 1303 is fixedly connected to the bottom of the second cylinder 1302, the decelerator 1304 is fixedly connected to the surface of the inner wall of the second cylinder 1302, the top end of the decelerator 1304 is fixedly connected to the inner wall of the first cylinder 1301, and the damping spring 1305 is sleeved outside the decelerator 1304.

In the embodiment of the present utility model, by the cooperation of the first cylinder 1301, the second cylinder 1302, the rubber pad 1303, the decelerator 1304 and the damper spring 1305, when the electric telescopic rod 5 and the forging hammer 6 forge the flange, the impact force caused by forging can be reduced, thereby reducing the trouble caused by the impact to the forging work.

Working principle: when using, put the flange on the surface of fixture 2, later start fixture 2 and make it carry out the centre gripping fixed to the flange through control panel 9, later start electric telescopic handle 5 through control panel 9, electric telescopic handle 5's output shaft extension drives forging hammer 6 and removes, thereby forge the flange, damper 13 just can absorb the produced impact force of forging when forging, when need cooling down the flange, can start cooling mechanism 10 and cool down it, the inside that falls on fixture 2 surface can flow in cooling mechanism 10 again, thereby realize the cyclic utilization to the water resource.

Finally, it should be noted that: the foregoing description is only a preferred embodiment of the present utility model, and the present utility model is not limited thereto, but it is to be understood that modifications and equivalents of some of the technical features described in the foregoing embodiments may be made by those skilled in the art, although the present utility model has been described in detail with reference to the foregoing embodiments. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model should be included in the protection scope of the present utility model.

Claims

1. A flange forging apparatus, comprising: bottom plate (1), fixture (2) are installed to the surface mounting of bottom plate (1), a plurality of support columns (3) are installed at the top of bottom plate (1), backup pad (4) are installed at the top of support column (3), electric telescopic handle (5) are installed to the surface mounting of backup pad (4), the fixed surface of electric telescopic handle (5) extension end is connected with forging hammer (6), control panel (9) are installed to the surface mounting of backup pad (4), cooling body (10) are installed to the surface mounting of bottom plate (1), battery (11) are installed on the surface of bottom plate (1) and are located one side of fixture (2), support frame (12) are all installed to the both sides of bottom plate (1), damper (13) are all installed to the both sides of support frame (12) bottom.

2. A flange forging apparatus according to claim 1, wherein: the surface sliding connection of backup pad (4) has two connecting rods (7), two the one end fixed connection of connecting rod (7) is in the surface of the extension end of electric telescopic handle (5), the surface fixedly connected with spacing collar (8) of connecting rod (7) other end.

3. A flange forging apparatus according to claim 1, wherein: clamping mechanism (2) is including centre gripping frame (201), double-thread lead screw (202), grip block (203), servo motor (204) and drive belt (205), centre gripping frame (201) are installed in the surface of bottom plate (1), double-thread lead screw (202) set up to two, and two double-thread lead screw (202) all rotate and connect in the surface of centre gripping frame (201), grip block (203) set up to a plurality of, and a plurality of grip block (203) threaded connection respectively in two the surface of double-thread lead screw (202), servo motor (204) are installed in the surface of centre gripping frame (201), and the output shaft of servo motor (204) with one side double-thread lead screw (202) fixed connection, drive belt (205) set up in the surface of centre gripping frame (201), one side and one side of drive belt (205) contact, and the opposite side of drive belt (205) with double-thread lead screw (202) contact.

4. A flange forging apparatus according to claim 1, wherein: the cooling mechanism (10) comprises a cooling box (1001), a water cooler (1002), a water pump (1003), a first water conveying pipe (1004), a water outlet spray head (1005) and a second water conveying pipe (1006), wherein the cooling box (1001) is arranged at the bottom of the bottom plate (1), the water cooler (1002) is arranged on the surface inside the cooling box (1001), the water pumps (1003) are arranged at two positions, the two water pumps (1003) are arranged at the bottom of the bottom plate (1) and are located on two sides of the cooling box (1001), one end of the first water conveying pipe (1004) is communicated with the water pump (1003), the other end of the first water conveying pipe (1004) is communicated with the cooling box (1001), the water outlet spray head (1005) is arranged on the surface of the bottom plate (1), one end of the second water conveying pipe (1006) is communicated with the water pump (1003), and the other end of the second water conveying pipe (1006) is communicated with the water outlet spray head (1005).

5. A flange forging apparatus according to claim 4, wherein: two filter screens (14) are arranged in the cooling box (1001), the two filter screens (14) are located on the inner side of the first water conveying pipe (1004), and a water inlet valve (15) is installed on the surface of the cooling box (1001).

6. A flange forging apparatus according to claim 1, wherein: the damping mechanism (13) comprises a first cylinder (1301), a second cylinder (1302), a rubber pad (1303), a speed reducer (1304) and a damping spring (1305), wherein the first cylinder (1301) is fixedly connected to the bottom of the supporting frame (12), the second cylinder (1302) is slidably connected to the surface of the first cylinder (1301), the rubber pad (1303) is fixedly connected to the bottom of the second cylinder (1302), the speed reducer (1304) is fixedly connected to the surface of the inner wall of the second cylinder (1302), the top end of the speed reducer (1304) is fixedly connected with the inner wall of the first cylinder (1301), and the damping spring (1305) is sleeved on the outer side of the speed reducer (1304).