CN219388098U

CN219388098U - Noise reduction type air compressor

Info

Publication number: CN219388098U
Application number: CN202320755144.2U
Authority: CN
Inventors: 郑斌; 施晨鹏
Original assignee: Zhejiang Zhilun Electromechanical Co ltd
Current assignee: Zhejiang Zhilun Electromechanical Co ltd
Priority date: 2023-04-07
Filing date: 2023-04-07
Publication date: 2023-07-21
Anticipated expiration: 2033-04-07

Abstract

The utility model discloses a noise reduction type air compressor, which relates to the technical field of air compressors and comprises an air compressor body, wherein a noise reduction mechanism is arranged outside the air compressor body and comprises a damping plate and a movable base, the outer surface of the air compressor body is fixedly connected with a fixed plate, the outer surface of the air compressor body is provided with an air inlet pipe, and the outer surface of the fixed plate is fixedly connected with a filter box. It can be through the rose box, shift out the setting of mechanism and brush cleaner, thereby positive and negative rotating motor drives gear rotation makes the rack drive cartridge filter remove, and the cartridge filter is shifted out the dust on cartridge filter surface after the rose box completely, and the rethread brush cleaner cleans the dust on cartridge filter surface, makes positive and negative rotating motor turnover gear through the controller after cleaning to the cartridge filter moves back into the rose box again, and the device no longer need dismantle it when cleaning the cartridge filter, makes the cleaning of cartridge filter more convenient and swift, labour saving and time saving.

Description

Noise reduction type air compressor

Technical Field

The utility model relates to the technical field of air compressors, in particular to a noise-reduction type air compressor.

Background

The air compressor is a device for compressing gas. The air compressor is similar to a water pump in structure, a motor directly drives the compressor to enable a crankshaft to generate rotary motion, a connecting rod is driven to enable a piston to generate reciprocating motion, the volume of a cylinder is changed, air enters the cylinder through an air filter (silencer) through an air inlet valve due to the change of the pressure in the cylinder, compressed air enters an air storage tank through an exhaust pipe and a one-way valve (check valve) due to the reduction of the volume of the cylinder in a compression stroke, and when the exhaust pressure reaches 0.7MPa, the air storage tank is automatically stopped under the control of a pressure switch.

According to the patent number CN 213063871U's patent discloses a type of making an uproar air compressor machine falls, including box, mounting panel and air compressor machine body, the both sides fixed mounting of mounting panel has the traction ring, the top fixed mounting of mounting panel has the box, the surface movable mounting of box has the chamber door, the inside fixed surface mounting of box has the enhancement layer, and the inboard of enhancement layer is provided with the amortization layer, the inboard fixed mounting of amortization layer has the acoustical panel, the inside fixed mounting of box has the air compressor machine body, air compressor machine body bottom fixed mounting has the brace table, and fixed mounting has the gim peg between the inside of brace table and the box. The device has strong stability in the use process by arranging a series of structures, is convenient to move and install, and can effectively reduce the noise generated by the equipment during operation by utilizing the silencing layer and the silencing plate.

However, in the implementation process, in order to prevent dust from directly entering the compressor in the daily use process of the air compressor, a filter screen is usually arranged at an air inlet of the air compressor, the long-term use of the air compressor can enable the outer surface of the filter screen to be attached with dust, workers generally take out the filter screen through a disassembly filter box and clean the filter screen, and a special air gun is required to blow off the dust on the filter screen during cleaning, so that the cleaning mode is troublesome, and time and labor are wasted; therefore, we provide a noise reduction type air compressor to solve the above problems.

Disclosure of Invention

The utility model aims to make up the defects of the prior art and provides a noise-reduction air compressor.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a type air compressor machine of making an uproar falls, includes the air compressor body, the outside of air compressor body is provided with the mechanism of making an uproar falls, the mechanism of making an uproar falls includes shock attenuation board and removes the base, the surface mounting of air compressor body has the intake pipe, the surface fixedly connected with rose box of fixed plate, the inside of rose box is provided with the mechanism of shifting out, the mechanism of shifting out includes the cartridge filter, the surface fixedly connected with solid fixed ring of cartridge filter, the surface fixedly connected with rack of solid fixed ring, the outside of air compressor body is provided with cleaning mechanism, cleaning mechanism includes servo motor and brush cleaner.

Further, the air compressor body is installed at the surface of shock attenuation board, fixedly connected with a plurality of attenuator between shock attenuation board and the removal base.

Further, every the surface of attenuator all overlaps and is equipped with expansion spring, every expansion spring all fixed connection is between shock attenuation board and mobile base.

Further, the surface fixedly connected with fixed block of intake pipe, fixed block fixed connection is at the surface of fixed plate, the surface fixedly connected with sealing block of intake pipe.

Further, the cartridge filter runs through the inner wall of the filter box and is in sliding connection with the filter box, the outer surface of the fixing plate is fixedly connected with a forward and reverse rotation motor, the output end of the forward and reverse rotation motor is fixedly connected with a gear, and the gear is meshed with the rack.

Further, the surface fixedly connected with two gag levers of fixed ring, the surface fixedly connected with of rose box two slide pipes, two slide pipes sliding connection respectively at the surface of two gag levers, the one end fixedly connected with connecting block of rack, two the equal fixed connection of one end of gag lever levers is at the surface of connecting block.

Further, servo motor fixed connection is at the surface of fixed plate, servo motor's output fixedly connected with rolling disc, the surface of rolling disc articulates through the round pin axle has the connecting rod, the one end that the connecting rod kept away from the rolling disc articulates mutually through round pin axle and brush cleaner.

Further, the surface fixedly connected with two slide rails of fixed plate, two the slide rail all with brush cleaner sliding connection, the surface mounting of fixed plate has two hair-dryer.

Compared with the prior art, the noise reduction type air compressor has the following beneficial effects:

1. according to the utility model, through the arrangement of the filter box, the moving-out mechanism and the cleaning brush, when dust is attached to the surface of the filter cartridge, the forward-reverse motor is turned on through the controller, the forward-reverse motor drives the gear to rotate so as to drive the rack to drive the filter cartridge to move, the forward-reverse motor is turned off after the filter cartridge is completely moved out of the filter box, the cleaning brush is used for cleaning dust on the surface of the filter cartridge, and the forward-reverse motor turns over the gear through the controller after cleaning is finished, so that the filter cartridge is moved back into the filter box again.

2. According to the utility model, through the arrangement of the noise reduction mechanism, when the air compressor works, the belt rotates or the compressor generates vibration due to the problem of self, the generated vibration can continuously strike the bottom surface through the base, so that noise is caused, and when the air compressor body generates vibration, the damper and the telescopic spring are used for damping and buffering, so that the problems of larger noise generated by vibration and part damage caused by vibration are effectively reduced.

Drawings

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is a schematic perspective view of an air inlet pipe according to the present utility model;

FIG. 3 is a schematic perspective view of the interior of the filter box of the present utility model;

FIG. 4 is a schematic perspective view of a filter cartridge according to the present utility model;

fig. 5 is a schematic perspective view of the cleaning mechanism of the present utility model.

In the figure: 1. an air compressor body; 2. a fixing plate; 3. an air inlet pipe; 4. a fixed block; 5. a sealing block; 6. a filter box; 7. a removal mechanism; 71. a filter cartridge; 72. fixing the circular ring; 73. a limit rod; 74. a slide tube; 75. a rack; 76. a forward and reverse rotation motor; 77. a gear; 78. a connecting block; 8. a cleaning mechanism; 81. a servo motor; 82. a rotating disc; 83. a connecting rod; 84. a cleaning brush; 85. a slide rail; 86. a blower; 9. a noise reduction mechanism; 91. a shock absorbing plate; 92. a damper; 93. a telescopic spring; 94. and (5) moving the base.

Detailed Description

The principles and features of the present utility model are described below with reference to the drawings, the examples are illustrated for the purpose of illustrating the utility model and are not to be construed as limiting the scope of the utility model.

The embodiment provides a noise reduction type air compressor, the device no longer need dismantle the inside filter screen of air compressor when cleaning it, makes the cleaning of filter screen more convenient and swift, labour saving and time saving.

Referring to fig. 1, a noise reduction type air compressor comprises an air compressor body 1, a noise reduction mechanism 9 is arranged outside the air compressor body 1, the noise reduction mechanism 9 comprises a shock absorption plate 91 and a movable base 94, the air compressor body 1 is arranged on the outer surface of the shock absorption plate 91, a plurality of dampers 92 are fixedly connected between the shock absorption plate 91 and the movable base 94, four universal wheels are arranged on the outer surface of the movable base 94, and the device is convenient for workers to move.

The surface of every attenuator 92 all overlaps and is equipped with extension spring 93, and every extension spring 93 is all fixed connection between shock attenuation board 91 and remove base 94, because the rotatory or compressor self problem of belt produces vibrations, the vibrations of production can strike the bottom surface in succession through the base to cause the noise, through the cooperation of attenuator 92 and extension spring 93, the effectual noise that reduces and produce because of vibrations.

Referring to fig. 2, the outer surface fixedly connected with fixed plate 2 of air compressor body 1, the surface mounting of air compressor body 1 has intake pipe 3, and the outer surface fixedly connected with fixed block 4 of intake pipe 3, through the setting of fixed block 4, further strengthen fixedly to intake pipe 3, increase the stability of intake pipe 3.

The fixed block 4 is fixedly connected to the outer surface of the fixed plate 2, the sealing block 5 is fixedly connected to the outer surface of the air inlet pipe 3, and through the arrangement of the sealing block 5, after the filter cartridge 71 moves into the filter box 6, the filter cartridge 71 is tightly contacted with the sealing block 5, so that gaps exist between the filter cartridge 71 and the air inlet pipe 3, dust is prevented from entering from the gaps, and the tightness of the device is improved.

Referring to fig. 3 and 4, the outer surface fixedly connected with rose box 6 of fixed plate 2, the inside of rose box 6 is provided with shift out mechanism 7, shift out mechanism 7 includes cartridge filter 71, cartridge filter 71 runs through the inner wall of rose box 6 and with rose box 6 sliding connection, cartridge filter 71 will filter the outside dust of air, prevents that the dust from directly getting into the compressor damage in the air compressor machine after the air compressor machine.

The outer surface fixedly connected with of cartridge filter 71 fixes ring 72, and the outer surface fixedly connected with of fixed ring 72 rack 75, and the outer surface fixedly connected with of fixed plate 2 just reverses motor 76, and the staff can be through the positive reverse motor 76 of controller control, and when positive reverse motor 76 can drive gear 77 and just rotate or reverse, positive reverse motor 76 belongs to prior art, and does not do further restriction to the model of positive reverse motor 76 in this application, and positive reverse motor 76 does not belong to the main innovation direction of the utility model, therefore does not show the detail of positive reverse motor 76 in the figure specifically.

The output end of the forward and reverse rotation motor 76 is fixedly connected with a gear 77, the gear 77 is meshed with a rack 75, the gear 77 is tightly meshed with the rack 75 through the meshing of the gear 77 and the rack 75, and the rack 75 is driven to move when the gear 77 rotates.

The outer surface fixedly connected with two gag lever posts 73 of fixed ring 72, the surface fixedly connected with two slide tubes 74 of rose box 6, two slide tubes 74 sliding connection are at the surface of two gag lever posts 73 respectively, through the setting of two gag lever posts 73, increase the stability when cartridge filter 71 removes.

One end fixedly connected with connecting block 78 of rack 75, the equal fixed connection of one end of two gag levers 73 is at the surface of connecting block 78, through the setting of connecting block 78, increases the stability when rack 75 removes, avoids rack 75 to take place the skew and leads to gear 77 and rack 75 to break away from the meshing.

Referring to fig. 5, the air compressor body 1 is provided with a cleaning mechanism 8 outside, the cleaning mechanism 8 includes a servo motor 81 and a cleaning brush 84, the servo motor 81 is fixedly connected to the outer surface of the fixed plate 2, the output end of the servo motor 81 is fixedly connected with a rotating disc 82, the servo motor 81 is controlled by a controller, and when the rotating disc 82 drives the connecting rod 83 to move, the connecting rod 83 does not interfere with the cleaning brush 84.

The outer surface of the rotating disc 82 is hinged with a connecting rod 83 through a pin shaft, one end, away from the rotating disc 82, of the connecting rod 83 is hinged with a cleaning brush 84 through the pin shaft, the rotating disc 82 rotates to drive the cleaning brush 84 to reciprocate through the connecting rod 83, and the cleaning brush 84 reciprocates to continuously clean dust on the surface of the filter cartridge 71, so that the cleaning effect is improved through multiple cleaning.

The surface fixedly connected with two slide rails 85 of fixed plate 2, two slide rails 85 all with brush cleaner 84 sliding connection, the surface mounting of fixed plate 2 has two hair-dryer 86, and the surface of brush cleaner 84 is provided with a plurality of brush cleaner, when brush cleaner 84 removes the cartridge cleaner 71 surface, makes two hair-dryer 86 open, blows off cartridge cleaner 71 with the dust that cleans down to improve the cleaning effect.

Working principle: when the filter cartridge 71 needs to be cleaned, the forward and reverse rotation motor 76 is controlled by the controller to be turned on, the gear 77 is driven to rotate by the forward and reverse rotation motor 76, the gear 77 is driven to rotate by the gear 75 to drive the gear 75 to move, the filter cartridge 71 is driven to move by the gear 75 to move, when the filter cartridge 71 is completely moved out of the filter box 6, the forward and reverse rotation motor 76 is controlled by the controller to be turned off, so that the filter cartridge 71 is kept still, the servo motor 81 is controlled to be turned on, the rotating disc 82 is driven to rotate by the servo motor 81 to drive the cleaning brush 84 to reciprocate by the connecting rod 83, dust on the surface of the filter cartridge 71 is continuously cleaned, meanwhile, the two blowers 86 are turned on, the cleaned dust is blown off the filter cartridge 71, after cleaning is finished, the servo motor 81 is turned off, the gear 77 is controlled by the controller to rotate reversely, and therefore the filter cartridge 71 after cleaning is finished is moved back into the filter box 6.

The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the utility model are intended to be included within the scope of the utility model.

Claims

1. The utility model provides a type of making an uproar air compressor machine falls, includes air compressor body (1), its characterized in that: the outside of air compressor body (1) is provided with mechanism of making an uproar (9) falls, mechanism of making an uproar (9) including shock attenuation board (91) and removal base (94) falls, the surface fixedly connected with fixed plate (2) of air compressor body (1), the surface mounting of air compressor body (1) has intake pipe (3), the surface fixedly connected with rose box (6) of fixed plate (2), the inside of rose box (6) is provided with out mechanism (7), it includes cartridge filter (71) to shift out mechanism (7), the surface fixedly connected with fixed ring (72) of cartridge filter (71), the surface fixedly connected with rack (75) of fixed ring (72), the outside of air compressor body (1) is provided with cleans mechanism (8), clean mechanism (8) include servo motor (81) and brush cleaner (84).

2. The noise reduction type air compressor according to claim 1, wherein: the air compressor is characterized in that the air compressor body (1) is arranged on the outer surface of the shock absorbing plate (91), and a plurality of dampers (92) are fixedly connected between the shock absorbing plate (91) and the movable base (94).

3. The noise reduction type air compressor according to claim 2, wherein: and the outer surface of each damper (92) is sleeved with a telescopic spring (93), and each telescopic spring (93) is fixedly connected between the damping plate (91) and the movable base (94).

4. The noise reduction type air compressor according to claim 1, wherein: the outer surface fixedly connected with fixed block (4) of intake pipe (3), fixed block (4) fixed connection is at the surface of fixed plate (2), the surface fixedly connected with sealing block (5) of intake pipe (3).

5. The noise reduction type air compressor according to claim 1, wherein: the filter cartridge (71) penetrates through the inner wall of the filter box (6) and is in sliding connection with the filter box (6), a forward-reverse motor (76) is fixedly connected to the outer surface of the fixing plate (2), a gear (77) is fixedly connected to the output end of the forward-reverse motor (76), and the gear (77) is meshed with the rack (75).

6. The noise reduction type air compressor according to claim 1, wherein: the outer surface fixedly connected with two gag levers (73) of fixed ring (72), the outer surface fixedly connected with two slide pipes (74) of rose box (6), two slide pipes (74) sliding connection are respectively at the surface of two gag levers (73), the one end fixedly connected with connecting block (78) of rack (75), two the one end of gag lever levers (73) is all fixedly connected with at the surface of connecting block (78).

7. The noise reduction type air compressor according to claim 1, wherein: the automatic cleaning device is characterized in that the servo motor (81) is fixedly connected to the outer surface of the fixed plate (2), the output end of the servo motor (81) is fixedly connected with the rotating disc (82), the outer surface of the rotating disc (82) is hinged with the connecting rod (83) through a pin shaft, and one end, far away from the rotating disc (82), of the connecting rod (83) is hinged with the cleaning brush (84) through the pin shaft.

8. The noise reduction type air compressor according to claim 1, wherein: the surface fixed connection of fixed plate (2) has two slide rails (85), two slide rails (85) all with brush cleaner (84) sliding connection, the surface mounting of fixed plate (2) has two hair-dryer (86).