CN219387341U - Mobile special equipment welding training examination platform - Google Patents
Mobile special equipment welding training examination platform Download PDFInfo
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- CN219387341U CN219387341U CN202222891736.5U CN202222891736U CN219387341U CN 219387341 U CN219387341 U CN 219387341U CN 202222891736 U CN202222891736 U CN 202222891736U CN 219387341 U CN219387341 U CN 219387341U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/24—Structural elements or technologies for improving thermal insulation
- Y02A30/244—Structural elements or technologies for improving thermal insulation using natural or recycled building materials, e.g. straw, wool, clay or used tires
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Abstract
The utility model discloses a mobile special equipment welding training examination platform, which adopts a container provided with special equipment welding examination tools, video monitoring equipment, safety guarantee equipment and a lighting system as a special equipment welding training examination platform, can meet the standardized requirements of special equipment welding examination on examination sites, tools and facilities, and ensures the specialization, standardization and standardization of special equipment welding examination holding; and moreover, the container can be convenient for transport between examination holding places in various places throughout the country, can be quickly assembled and formed after arriving, and compared with the current fixed-point examination mode, the container can effectively reduce the cost of examination tool facility places and avoid wasting of living resources.
Description
Technical Field
The utility model relates to special equipment welding training examination facilities, in particular to a mobile special equipment welding training examination platform.
Background
At present, the requirements of the construction projects of petrochemical devices at home and abroad on engineering quality are nearly harsh, the quality management requirements in the construction process are finer and tighter, and especially the focus of attention of all parties such as owners, supervision, quality monitoring stations and the like on the welding quality control of special equipment on the installation site is more important, so that the stable operation after the device is put into operation is related, and the image and reputation of all enterprises are related.
Therefore, welding tests for special equipment in petrochemical construction projects are frequently carried out in various domestic areas. However, the welding examination of special equipment in the domestic petrochemical construction project at present has the following problems: the using sites are mainly built by simple color steel tiles or tarpaulins, the test sites are simple, the facilities of the test tools are uneven, and the test quality is affected under the condition of non-standardization; moreover, the examination is independently carried out all over the country, and examination tools and facilities are required to be equipped in each place, so that the cost is high and the resource is wasted.
Disclosure of Invention
The technical problems to be solved by the utility model are as follows: the welding training examination platform for the mobile special equipment is provided.
The technical scheme adopted by the utility model is as follows:
the utility model provides a portable special equipment welding training examination platform which characterized in that includes: a container; the top and four walls of the container are covered with heat preservation layers to insulate heat; one of the walls of the container in the length direction is provided with an upturning door, and the upturning door is connected with the container body of the container through a hydraulic rod so as to close the container by closing the upturning door when the container needs to be transported, and the upturning door is opened as an entrance when an examination needs to be held; the interior of the container is divided into a plurality of examination station compartments along the length direction by partition walls; the other side wall of the container in the length direction of the container is provided with a switchable window corresponding to each examination station compartment for ventilation and lighting;
each examination station compartment is provided with special equipment welding examination tools, and each examination station compartment is provided with video monitoring equipment, safety guarantee equipment and an illumination system; the container is provided with a power distribution system through which an external power supply supplies power to electric equipment in each examination station compartment.
Therefore, in the regions where special equipment welding tests or training are held in the whole country, only a temporary test site is needed to be provided, the container is transported to the temporary test site, and an external power supply provided by the temporary test site is connected through a power distribution system, namely, special equipment welding tests can be carried out for a tester in each test station compartment. The temporary examination sites can be configured according to the number of examination people, and the number of the temporary examination sites can be determined according to the number of examination people; in addition, the mobile special equipment welding training examination platform disclosed by the utility model can be also used for special equipment welding training.
Therefore, the container provided with the special equipment welding examination appliance, the video monitoring equipment, the safety guarantee equipment and the lighting system is adopted as a special equipment welding training examination platform, so that the special equipment welding examination requirement on examination sites, appliances and facilities can be met, and the specialization, standardization and standardization of special equipment welding examination holding are ensured; and moreover, the container can be convenient for transport between examination holding places in various places throughout the country, can be quickly assembled and formed after arriving, and compared with the current fixed-point examination mode, the container can effectively reduce the cost of examination tool facility places and avoid wasting of living resources.
Preferably: the special equipment welding examination tool comprises a welding station frame, and welding equipment, a polishing machine and a grinding head machine which are placed in the storage box.
The welding station frame is preferably made of steel materials, the angle and the height of the welding station frame can be adjusted according to the self conditions of a tester, and the welding station frame can meet the operation requirements of steel plate butt welding, pipeline butt welding, tube plate fillet welding, tube pipe fillet welding, steel plate flat welding, transverse welding, vertical welding and overhead welding, steel tube horizontal rotation welding, horizontal fixed welding, vertical fixed welding and oblique 45-degree welding.
The welding equipment comprises a manual direct current electric welding machine and a gas shielded welding electric welding machine; the model of the manual direct current electric welding machine is preferably ZX7-315, so that the use requirements of on-site tungsten inert gas shielded welding and welding rod arc welding can be met, the model of the gas shielded welding machine is preferably BC-350, and the use requirements of on-site carbon dioxide gas shielded welding can be met.
Preferably: the safety guarantee equipment comprises a welding fume purifier and two bottles of dry powder fire extinguishers placed in a fire extinguisher box, an air suction cover of the welding fume purifier extends to the upper side of the welding station frame, and an anti-skid pattern steel plate is paved on the bottom surface of the examination station compartment.
The dry powder fire extinguisher is used for extinguishing fire in emergency, and the loss is reduced to the greatest extent.
The suction hood of the welding fume purifier is used for sucking the fume and harmful gas generated by welding, a large amount of welding fume is generated in the production process of welding, if a large amount of welding fume is sucked into a human body or for a long time, the welding fume is harmful to the health of operators, the concentration of the welding fume is too large to influence the visibility, and safety accidents are easily caused. The welding fume purifier purifies air and is used for catching smoke and dust, solves pollution problem from the source, prevents the diffusion of pollutant to indoor. The concentration of harmful substances in the station is ensured not to exceed the requirements of national sanitation standards, thereby absorbing harmful gases to the greatest extent, reducing diffusion and meeting the environmental protection requirements.
Preferably: the waterproof and dustproof type illuminating lamp is adopted by the illuminating system, so that station illumination is met from the safety aspect, and the safety aspect of operators is effectively protected against rain and snow weather.
Preferably: the power distribution system is characterized in that each examination station compartment is provided with a three-level power distribution box, and the power distribution system is connected with the external power supply and each three-level power distribution box through a main power supply cable embedded in a wall body of the container; the power distribution system is characterized in that a plurality of sockets for supplying power to electric equipment are arranged in each examination station compartment, and an air switch is arranged in each three-level power distribution box corresponding to each socket so as to improve the safety of power consumption in examination.
In addition: the wall of the examination station compartment can also be hung with equipment safety operation rules and welding process cards; the equipment safety operation rules are used for guiding operators to safely use various electric equipment in the station; and the welding process card is used for guiding an operator to select welding materials, welding methods, welding current, welding voltage and welding speed according to the correct and reasonable process.
Preferably: the container is 12 m long, 2.3 m wide and 2.4 m high; the container is divided into six areas of 4.5m 2 Is provided with a testing station compartment; the heat preservation layer adopts rock wool with the thickness of 100 mm; the partition wall adopts a light partition wall; the window adopts an outward flat-open top-hung window.
As a preferred embodiment of the present utility model: the mobile special equipment welding training examination platform further comprises a temporary examination site surrounded by a temporary fence; a plurality of containers are placed on the temporary examination site; and the temporary examination place is provided with a training examination bulletin board at the position facing the entrance of the temporary fence, and the temporary fence is provided with a gas cylinder storage room, a guard room, a welding rod baking room, a material storage room and a garbage station which are built by adopting a leasing board room at two sides of the entrance.
Compared with the prior art, the utility model has the following beneficial effects:
firstly, the container provided with the special equipment welding examination appliance, the video monitoring equipment, the safety guarantee equipment and the lighting system is adopted as a platform for special equipment welding training examination, so that the standardized requirements of the special equipment welding examination on examination sites, appliances and facilities can be met, and the specialization, standardization and standardization of special equipment welding examination holding are ensured; and moreover, the container can be convenient for transport between examination holding places in various places throughout the country, can be quickly assembled and formed after arriving, and compared with the current fixed-point examination mode, the container can effectively reduce the cost of examination tool facility places and avoid wasting of living resources.
Secondly, the utility model has the advantages of low cost, firmness, durability, small occupied area, convenient transportation, low site requirement and low maintenance cost.
Drawings
The utility model is described in further detail below with reference to the attached drawings and to specific examples:
FIG. 1 is a schematic plan view of a mobile special equipment welding training test platform of the present utility model;
FIG. 2 is a schematic elevational view of a container in accordance with the present utility model;
FIG. 3 is a schematic cross-sectional view of a container according to the present utility model;
fig. 4 is a schematic plan view of a container according to the present utility model.
Detailed Description
The present utility model will be described in detail with reference to the following examples and the accompanying drawings to help those skilled in the art to better understand the inventive concept of the present utility model, but the scope of the claims of the present utility model is not limited to the following examples, and it is intended that those skilled in the art will not make any other examples of the inventive concept without departing from the scope of the inventive concept of the present utility model.
Example 1
As shown in fig. 1 to 4, the utility model discloses a mobile special equipment welding training examination platform, which comprises: a container 1; the top and four walls of the container 1 are covered with heat preservation layers for heat insulation; one side wall of the container 1 in the length direction is provided with an upturning door 1-1, the upturning door 1-1 is connected with a container body of the container 1 through a hydraulic rod 2, so that the container 1 is closed by closing the upturning door 1-1 when the container 1 needs to be transported, and the upturning door 1-1 is opened as an access opening when an examination needs to be held; the interior of the container 1 is divided into a plurality of examination station compartments 1A along the length direction thereof by partition walls 1-2; the other side wall of the container 1 in the length direction of the container is provided with a switchable window 3 corresponding to each examination station compartment 1A for ventilation and lighting;
moreover, each examination station compartment 1A is provided with special equipment welding examination tools, and each examination station compartment 1A is provided with video monitoring equipment, safety guarantee equipment and an illumination system; the container 1 is provided with a power distribution system through which an external power supply supplies power to electric equipment in each examination station compartment 1A.
Therefore, in the regions where special equipment welding tests or training are held in the whole country, only a temporary test site is needed to be provided, the container 1 is transported to the temporary test site, and an external power supply provided by the temporary test site is connected through a power distribution system, namely, special equipment welding tests can be carried out for a tester at each test station compartment 1A. The size of the temporary examination site and the number of the containers 1 can be configured according to the number of examination people; in addition, the mobile special equipment welding training examination platform disclosed by the utility model can be also used for special equipment welding training.
Therefore, the container 1 provided with the special equipment welding examination appliance, the video monitoring equipment, the safety guarantee equipment and the lighting system is adopted as a platform for special equipment welding training examination, so that the standardized requirements of the special equipment welding examination on examination sites, appliances and facilities can be met, and the specialization, standardization and standardization of special equipment welding examination holding are ensured; in addition, the container 1 can be conveniently transported between examination holding places in various places throughout the country, can be quickly assembled and formed after arriving, and compared with the current fixed-point examination mode, the cost of examination tool facilities and places can be effectively reduced, and the waste of living resources is avoided.
The foregoing is a basic implementation of the first embodiment, and further optimization, improvement and limitation may be performed based on the basic implementation:
preferably: the special equipment welding examination tool comprises a welding station frame 4, and welding equipment, a polishing machine and a grinding head machine which are placed in a storage box 5.
The welding station frame 4 is preferably made of steel, the angle and the height of the welding station frame can be adjusted according to the self conditions of a tester, and the welding station frame can meet the operation requirements of steel plate butt welding, pipeline butt welding, tube plate fillet welding, tube pipe fillet welding, steel plate flat welding, transverse welding, vertical welding and overhead welding, steel pipe horizontal rotation welding, horizontal fixed welding, vertical fixed welding and oblique 45-degree welding.
The welding equipment comprises a manual direct current electric welding machine and a gas shielded welding electric welding machine; the model of the manual direct current electric welding machine is preferably ZX7-315, so that the use requirements of on-site tungsten inert gas shielded welding and welding rod arc welding can be met, the model of the gas shielded welding machine is preferably BC-350, and the use requirements of on-site carbon dioxide gas shielded welding can be met.
Preferably: the safety guarantee equipment comprises a welding fume purifier and two bottles of dry powder fire extinguishers placed in a fire extinguisher box 6, an air suction cover of the welding fume purifier extends to the upper side of the welding station frame 4, and an anti-skid pattern steel plate is laid on the bottom surface of the examination station compartment 1A.
The dry powder fire extinguisher is used for extinguishing fire in emergency, and the loss is reduced to the greatest extent.
The suction hood of the welding fume purifier is used for sucking the fume and harmful gas generated by welding, a large amount of welding fume is generated in the production process of welding, if a large amount of welding fume is sucked into a human body or for a long time, the welding fume is harmful to the health of operators, the concentration of the welding fume is too large to influence the visibility, and safety accidents are easily caused. The welding fume purifier purifies air and is used for catching smoke and dust, solves pollution problem from the source, prevents the diffusion of pollutant to indoor. The concentration of harmful substances in the station is ensured not to exceed the requirements of national sanitation standards, thereby absorbing harmful gases to the greatest extent, reducing diffusion and meeting the environmental protection requirements.
Preferably: the waterproof and dustproof type illuminating lamp is adopted by the illuminating system, so that station illumination is met from the safety aspect, and the safety aspect of operators is effectively protected against rain and snow weather.
Preferably: the power distribution system is characterized in that each examination station compartment 1A is provided with a three-level power distribution box, and the power distribution system is connected with the external power supply and each three-level power distribution box through a main power supply cable embedded in the wall body of the container 1; the power distribution system is characterized in that a plurality of sockets for supplying power to electric equipment are arranged in each examination station compartment 1A, and an air switch is arranged corresponding to each socket of the three-level power distribution box so as to improve the safety of examination electricity.
In addition: the wall of the examination station compartment 1A can also be hung with equipment safety operation rules and welding process cards; the equipment safety operation rules are used for guiding operators to safely use various electric equipment in the station; and the welding process card is used for guiding an operator to select welding materials, welding methods, welding current, welding voltage and welding speed according to the correct and reasonable process.
Preferably: the container 1 is a container with the length of 12 meters, the width of 2.3 meters and the height of 2.4 meters; the container 1 is divided into six areas of 4.5m 2 Is provided with a testing station compartment 1A; the heat preservation layer adopts rock wool with the thickness of 100 mm; the partition wall 1-2 adopts a light partition wall; the window 3 adopts an outward flat-open top-hung window.
Example two
In addition to the first embodiment, the second embodiment also adopts the following preferred embodiments:
the mobile special equipment welding training examination platform further comprises a temporary examination site surrounded by a temporary fence 7; a plurality of containers 1 are placed on the temporary examination site; the temporary examination place is provided with a training examination bulletin board 8 at a position facing an entrance 7a of the temporary fence 7, and the temporary fence 7 is provided with a gas cylinder storage room 9, a guard room 10, a welding rod baking room 11, a material storage room 12 and a garbage station 13 which are constructed by adopting a rental board house at both sides of the entrance 7 a.
The present utility model is not limited to the above-described embodiments, and according to the above-described matters, the present utility model may be modified, replaced or altered in various equivalent ways without departing from the basic technical spirit of the present utility model, all falling within the scope of the present utility model, according to the general technical knowledge and conventional means in the art.
Claims (8)
1. The utility model provides a portable special equipment welding training examination platform which characterized in that includes: a container (1); the top and four walls of the container (1) are covered with heat insulation layers; one side wall of the container (1) in the length direction is provided with an upturning bin gate (1-1), and the upturning bin gate (1-1) is connected with a container body of the container (1) through a hydraulic rod (2); the interior of the container (1) is divided into a plurality of examination station compartments (1A) along the length direction of the container by partition walls (1-2); the other side wall of the container (1) in the length direction of the container is provided with a window (3) which can be opened and closed corresponding to each examination station compartment (1A);
moreover, each examination station compartment (1A) is provided with a special equipment welding examination tool, and each examination station compartment (1A) is provided with video monitoring equipment, safety guarantee equipment and an illumination system; the container (1) is provided with a power distribution system through which an external power supply supplies power to electric equipment in each examination station compartment (1A).
2. The mobile specialty equipment welding training test platform of claim 1, wherein: the special equipment welding examination tool comprises a welding station frame (4), and welding equipment, a polishing machine and a grinding head machine which are placed in a storage box (5).
3. The mobile specialty equipment weld training testing platform of claim 2, wherein: the welding equipment comprises a manual direct current welding machine and a gas shielded welding machine.
4. The mobile specialty equipment weld training testing platform of claim 2, wherein: the safety guarantee equipment comprises a welding fume purifier and two bottles of dry powder fire extinguishers placed in a fire extinguisher box (6), an air suction cover of the welding fume purifier extends to the upper side of the welding station frame (4), and an anti-skid pattern steel plate is laid on the bottom surface of the examination station compartment (1A).
5. The mobile specialty equipment welding training test platform of claim 1, wherein: the lighting system adopts a waterproof and dustproof lighting lamp.
6. The mobile specialty equipment welding training test platform of claim 1, wherein: the power distribution system is characterized in that each examination station compartment (1A) is provided with a three-level power distribution box, and the power distribution system is connected with the external power supply and each three-level power distribution box through a main power supply cable embedded in a wall body of the container (1); the power distribution system is characterized in that a plurality of sockets for supplying power to electric equipment are arranged in each examination station compartment (1A), and an air switch is arranged in each three-level distribution box corresponding to each socket.
7. The mobile specialty equipment welding training test platform of claim 1, wherein: the container (1) is a container with the length of 12 meters, the width of 2.3 meters and the height of 2.4 meters; the container (1) is divided into six areas of 4.5m 2 Is provided with a testing station compartment (1A); the heat preservation layer adopts rock wool with the thickness of 100 mm; the partition wall (1-2) is a light partition wall; the window (3) adopts an outward flat-open top-hung window.
8. The mobile specialty equipment welding training test platform of any of claims 1-7, wherein: the mobile special equipment welding training examination platform further comprises a temporary examination site surrounded by a temporary fence (7); a plurality of containers (1) are placed on the temporary examination field; and, the temporary examination place is provided with training examination bulletin boards (8) in the position of access & exit (7 a) facing temporary fence (7), temporary fence (7) are provided with gas cylinder storage chamber (9), entrance guard room (10), welding rod baking chamber (11), material storage chamber (12) and rubbish station (13) in access & exit (7 a) both sides.
Priority Applications (1)
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CN202222891736.5U CN219387341U (en) | 2022-10-31 | 2022-10-31 | Mobile special equipment welding training examination platform |
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CN202222891736.5U CN219387341U (en) | 2022-10-31 | 2022-10-31 | Mobile special equipment welding training examination platform |
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CN219387341U true CN219387341U (en) | 2023-07-21 |
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CN202222891736.5U Active CN219387341U (en) | 2022-10-31 | 2022-10-31 | Mobile special equipment welding training examination platform |
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CN (1) | CN219387341U (en) |
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2022
- 2022-10-31 CN CN202222891736.5U patent/CN219387341U/en active Active
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