CN219385163U - Ultrasonic-microwave treatment device suitable for seaweed enzymolysis - Google Patents

Abstract

The utility model belongs to the technical field of seaweed enzymolysis production and processing equipment, and provides an ultrasonic-microwave treatment device suitable for seaweed enzymolysis, which comprises a box body with a cavity inside, a tubular enzymolysis reactor arranged in the cavity, ultrasonic equipment and microwave heating equipment; the tubular enzymolysis reactor is composed of tube bodies which are arranged in a reciprocating bending way in the horizontal direction, and two ends of the tube bodies penetrate through the side wall of the box body and extend to the outside; the ultrasonic equipment is provided with at least one ultrasonic emitter positioned at the bottom wall of the pipe body; the microwave heating device is provided with at least one microwave emitter which is positioned on the top wall and the bottom wall of the box body, and the microwave emitters are uniformly distributed above and below the pipe body. The ultrasonic-microwave treatment device suitable for seaweed enzymolysis provided by the utility model realizes accurate and comprehensive temperature control in the seaweed enzymolysis reaction process, ensures uniform contact and mixing of enzymes and materials, avoids the phenomena of uneven mixing and uneven heating, and greatly improves the seaweed enzymolysis efficiency and quality.

Description

Ultrasonic-microwave treatment device suitable for seaweed enzymolysis

Technical Field

The utility model belongs to the technical field of seaweed enzymolysis production and processing equipment, and particularly relates to an ultrasonic-microwave treatment device suitable for seaweed enzymolysis.

Background

As the seaweed contains substances such as alginic acid, algin and the like, the viscosity of the enzymolysis substrate is higher, and the materials are easy to mix uniformly and heated unevenly. At present, most of seaweed enzymolysis production and processing equipment in the market is a tank container, and is stirred by manual stirring or a mechanical stirring device. Because seaweed liquid is sticky, the contact range and contact area of enzyme and substrate are limited, manual stirring or mechanical stirring can not ensure full and comprehensive contact of the enzyme and the substrate, the efficiency is low, the effect of uniform stirring is difficult to realize, the production and processing time is prolonged, and the efficiency of seaweed enzymolysis reaction is reduced; meanwhile, the commercial enzymolysis device mostly adopts an indirect heating mode, the problem of uneven heating exists, seaweed liquid far away from a heat source often cannot reach the temperature of enzymolysis reaction, and is close to a heat exchange source, the temperature is often too high, and therefore the activity of enzyme is seriously damaged. In a word, limited by higher material viscosity, the enzymolysis device is difficult to realize the full mixing of enzyme and substrate and the accurate regulation and control of the optimal enzymolysis temperature of the whole material. The efficiency and quality of enzymolysis reaction are seriously affected, the yield of the extract is reduced, the consumption of production materials is increased, and the production cost is increased.

The utility model provides an ultrasonic-microwave treatment device suitable for seaweed enzymolysis, which can stably maintain the seaweed enzymolysis reaction temperature in a proper range, ensure the seaweed liquid to be heated uniformly, realize the full and thorough contact of enzymes and substrates in the seaweed liquid, improve the enzymolysis efficiency and reduce the enzymolysis cost.

Disclosure of Invention

The technical scheme of the utility model is as follows:

the utility model provides an ultrasonic-microwave treatment device suitable for seaweed enzymolysis, which comprises a box body with a cavity inside, a tubular enzymolysis reactor arranged in the cavity, ultrasonic equipment for uniformly mixing materials and microwave heating equipment for uniformly heating seaweed liquid; the tubular enzymolysis reactor is composed of tube bodies which are arranged in a reciprocating bending way on a horizontal plane, two ends of the tube bodies penetrate through the side wall of the box body and extend to the outside, the inlet end is used for feeding seaweed enzymolysis liquid, and the outlet end is used for discharging the seaweed liquid after the enzymolysis reaction is finished; the ultrasonic equipment is provided with at least one ultrasonic emitter positioned at the bottom wall of the pipe body, so that the vibration and uniform mixing of the seaweed enzymatic hydrolysate in the pipe body are realized, and the full contact of enzymes and substrates is promoted; the microwave heating equipment is provided with at least one microwave emitter positioned on the top wall and the bottom wall of the box body, and the microwave emitters are uniformly distributed above and below the pipe body, so that uniform and stable heating of seaweed enzymolysis liquid in the pipe body is realized, the temperature is maintained within a temperature range suitable for enzymolysis reaction, such as 50-65 ℃, uniform, stable and constant heating is ensured, the enzymolysis reaction is promoted, and the enzymolysis efficiency is improved.

Preferably, the tube body is bent back and forth to be in a disc shape on the horizontal plane, and the structure of the tube body can avoid large-scale accumulation of seaweed liquid due to higher viscosity of the seaweed liquid, so that the tube body is convenient to be heated uniformly, is beneficial to full contact of enzyme and substrate, and further improves the efficiency and quality of seaweed enzymolysis; the reciprocating bending can improve the capacity of the tubular enzymolysis reactor and the production and processing efficiency.

Preferably, the baffle that is spiral is provided with on the body inner wall along body axis direction, and the setting of baffle can increase the mixing of alga liquid, and ultrasonic equipment makes alga liquid vibrate, forms the turbulence with the baffle impact, further promotes the contact, the fusion of enzyme and substrate in the alga fermentation liquid.

Preferably, the pipe body is a plastic pipe, the diameter of the pipe body is 200 mm-600 mm, and the capacity of the pipe type enzymolysis reactor is improved on the basis of ensuring that seaweed enzymolysis liquid is fully mixed and heated uniformly, so that the enzymolysis efficiency and quality are ensured, and meanwhile, the production and processing efficiency is improved.

Preferably, a temperature probe is arranged in the tube body, the temperature probe is connected with the microwave heating equipment, the temperature of the tubular enzymolysis reactor is monitored in real time, the microwave heating equipment adjusts the action power and the time according to the measured temperature value, and when the power temperature is too low to meet the requirement, the microwave heating equipment heats and increases the temperature; when the temperature reaches a specified value, heating is stopped, so that the seaweed solution in the tubular enzymolysis reactor is always stably maintained at a proper enzymolysis temperature, and the normal operation of the enzymolysis reaction is ensured.

Preferably, control valves are arranged at two ends of the pipe body, the control valves are opened, seaweed liquid is fed from the inlet end of the pipe body, material is taken from the outlet end of the pipe body, and when feeding is completed, the control valves are closed.

Preferably, the device in the application further comprises a controller, wherein the controller is connected with the ultrasonic equipment, the microwave heating equipment and the control valve, and a user can control the ultrasonic equipment, the microwave heating equipment and the control valve through the controller, so that automatic processing is realized, and convenience is improved.

Preferably, the controller is provided with a timer, the user can set enzymolysis reaction time through the timer, and when the designated time is reached, the controller can close the ultrasonic equipment and the microwave heating equipment which are connected with the controller and open the control valve according to the requirement.

Preferably, the inner wall and the outer wall of the box body are both provided with heat insulation layers, so that seaweed liquid in the tubular enzymolysis reactor is always at a temperature suitable for enzymolysis, and the effect of temperature stabilization is achieved.

Preferably, the outer pipe wall of the pipe enzymolysis reactor pipe body is provided with an insulating layer.

Compared with the prior art, the utility model has the following advantages and effects:

(1) Ultrasonic equipment is adopted to carry out ultrasonic vibration on the seaweed enzymolysis liquid, the penetrating power is strong, the seaweed liquid can be thoroughly and thoroughly vibrated and uniformly mixed, and the uniform contact and mixing of enzymes and substrates in the seaweed liquid are further improved by matching with a tubular enzymolysis reactor with a built-in baffle plate, so that the enzymolysis efficiency is improved, and the yield of the extract is increased;

(2) The upper side and the lower side of the tubular enzymolysis reactor are heated simultaneously by adopting microwave heating equipment, so that the stable temperature and uniform heating of seaweed enzymolysis liquid are ensured, and the tubular enzymolysis reactor is stably at a proper temperature by adopting the heat preservation box body, so that the stable and efficient enzymolysis reaction is ensured;

(3) The tubular enzymolysis reactor formed by the pipe body ensures the tightness of enzymolysis reaction, avoids environmental pollution in the enzymolysis reaction process, improves the purity of the enzymolysis reaction, and simultaneously, the arrangement of the control valve, the controller and the timer realizes manual monitoring and automatic control, saves time and labor, can control and adjust the time of the enzymolysis reaction, and has great convenience and accuracy.

Drawings

FIG. 1 is a schematic view showing the structure of a tubular enzymolysis reactor in an ultrasonic-microwave treatment device suitable for enzymolysis of seaweed according to the present utility model;

FIG. 2 is a schematic view showing the structure of a baffle plate arranged on the inner wall of a tube body in an ultrasonic-microwave treatment device suitable for enzymolysis of seaweed according to the present utility model;

FIG. 3 is a top view of a tank in an ultrasonic-microwave treatment device suitable for enzymolysis of seaweed according to the present utility model;

FIG. 4 is a front view of a housing in an ultrasonic-microwave treatment apparatus for enzymolysis of seaweed according to the present utility model.

Reference numerals: 1-box, 2-microwave emitter, 3-tubular enzymolysis reactor, 4-ultrasonic emitter.

Detailed Description

The present utility model will now be described further in connection with specific embodiments for a better understanding of the present utility model by those skilled in the art.

As shown in fig. 1-4, the utility model provides an ultrasonic-microwave treatment device suitable for seaweed enzymolysis, which comprises a box body 1 with a cavity inside, wherein heat preservation layers are arranged on the inner wall and the outer wall of the box body 1, so that seaweed liquid obtained in a tubular enzymolysis reactor 3 is always at a temperature suitable for enzymolysis reaction, and the effect of stabilizing the temperature is achieved; the tubular enzymolysis reactor 3 is arranged in the cavity, the tubular enzymolysis reactor 3 is formed by tube bodies which are arranged in a reciprocating bending way on the horizontal plane, the tube body structure can avoid large-scale accumulation of seaweed liquid due to higher viscosity of the seaweed liquid, so that the seaweed enzymolysis reactor is convenient to uniformly heat, is beneficial to full contact of enzyme and substrate, further improves the efficiency and quality of seaweed enzymolysis, as shown in fig. 3 and 4, two ends of the tube bodies penetrate through the side wall of the box body 1 and extend to the outside, further, the bottom wall of the box body is provided with a bracket for supporting the tube bodies, two ends of the tube bodies are provided with control valves, the inlet end of the tube bodies are used for feeding and throwing seaweed enzymolysis liquid, and the outlet end of the tube bodies are used for discharging after the seaweed liquid completes the enzymolysis reaction, as shown in fig. 1, the tube bodies are bent in a reciprocating way on the horizontal plane to be in a disc shape, and the reciprocating bending can improve the capacity of the tubular enzymolysis reactor 3 and the production and processing efficiency; the ultrasonic equipment for vibrating and uniformly mixing seaweed liquid is provided with at least one ultrasonic emitter 4 positioned at the bottom wall of the pipe body and further comprises ultrasonic generating equipment, wherein the ultrasonic emitter 4 is connected with the ultrasonic generating equipment, and the ultrasonic emitter 4 is arranged in the left side area of the pipe type enzymolysis reactor 3 to realize vibrating and uniformly mixing seaweed enzymolysis liquid in the pipe body and promote full contact of enzyme and substrate; the microwave heating equipment for heating seaweed liquid is provided with at least one microwave emitter 2 positioned on the top wall and the bottom wall of the box body 1 and microwave generating equipment, wherein the microwave emitter 2 is connected with the microwave generating equipment, the microwave emitter 2 is uniformly distributed above and below the pipe body, the microwave emitter 2 is arranged in the right side area of the pipe enzymolysis reactor 3, so that uniform and stable heating of seaweed enzymolysis liquid in the pipe body is realized, the temperature is maintained in a temperature range suitable for enzymolysis reaction, such as 50-65 ℃, uniform heating and stable constant heating are ensured, the enzymolysis reaction is promoted, and the enzymolysis efficiency is improved.

Further, be provided with the baffle that is the heliciform along body axis direction on the body inner wall, as shown in fig. 2, the setting of baffle can increase the mixing of alga liquid, and ultrasonic equipment makes alga liquid vibrate, forms the turbulence with the impact of heliciform baffle, further promotes the contact, the fusion of enzyme and substrate in the alga fermentation liquid.

Further, the pipe body is plastic material, and the pipe body diameter is 200mm ~600mm, guarantees on the seaweed enzymolysis liquid intensive mixing and the even basis of being heated, improves the capacity of tubular enzymolysis reactor 3 to improve production and processing's efficiency when guaranteeing enzymolysis efficiency and quality.

Further, a temperature probe is arranged in the tube body and is connected with a microwave heating device, the temperature of the tubular enzymolysis reactor 3 is monitored in real time, and when the temperature is too low to meet the requirement, the microwave heating device heats and increases the temperature; when the temperature reaches a specified value, heating is stopped, so that the seaweed solution in the tubular enzymolysis reactor 3 is always stably maintained at a proper enzymolysis temperature, and the normal operation of the enzymolysis reaction is ensured.

Further, the device in this application still is equipped with the controller, the timer of being connected with the controller, the controller is connected with ultrasonic equipment, microwave heating equipment, control valve, and the user accessible controller is controlled ultrasonic equipment, microwave heating equipment, control valve, and accessible timer sets up enzymolysis reaction time, when reaching appointed time, ultrasonic equipment, the microwave heating equipment that the controller can close and be connected with it to open the control valve as required, realize automated processing, improve the convenience.

The foregoing is only illustrative of the present utility model and is not to be construed as limiting the scope of the utility model, which is defined by the appended claims.

Claims (9)

1. An ultrasonic-microwave treatment device suitable for seaweed enzymolysis, which is characterized in that: comprises a box body (1) with a cavity inside, a tubular enzymolysis reactor (3) arranged in the cavity, ultrasonic equipment and microwave heating equipment;

the tubular enzymolysis reactor (3) is formed by tube bodies which are repeatedly bent and arranged on a horizontal plane, and two ends of the tube bodies penetrate through the side wall of the box body (1) and extend to the outside;

the ultrasonic equipment is provided with at least one ultrasonic emitter (4) positioned at the bottom wall of the pipe body;

the microwave heating equipment is provided with at least one microwave emitter (2) positioned on the top wall and the bottom wall of the box body (1), and the microwave emitter (2) is arranged above and below the pipe body.

2. The ultrasonic-microwave treatment device suitable for seaweed enzymolysis according to claim 1, wherein: the pipe body is bent back and forth in the horizontal plane direction to form a disc shape.

3. The ultrasonic-microwave treatment device suitable for seaweed enzymolysis according to claim 1, wherein: the inner wall of the pipe body is provided with a baffle plate which is spiral along the axial direction of the pipe body.

4. The ultrasonic-microwave treatment device suitable for seaweed enzymolysis according to claim 1, wherein: the pipe body is a plastic pipe, and the diameter of the pipe body is 200 mm-600 mm.

5. The ultrasonic-microwave treatment device suitable for seaweed enzymolysis according to claim 1, wherein: the inside temperature probe that is equipped with of body, temperature probe with microwave heating equipment is connected.

6. The ultrasonic-microwave treatment device suitable for seaweed enzymolysis according to claim 1, wherein: control valves are arranged at two ends of the pipe body.

7. The ultrasonic-microwave treatment device suitable for seaweed enzymolysis according to claim 6, wherein: the ultrasonic heating device comprises a microwave heating device, a control valve and a controller.

8. The ultrasonic-microwave treatment device suitable for seaweed enzymolysis as claimed in claim 7, wherein: the controller is provided with a timer.

9. The ultrasonic-microwave treatment device suitable for seaweed enzymolysis according to claim 1, wherein: the inner wall and the outer wall of the box body (1) are both provided with heat preservation layers.