CN219384628U - Multifunctional elevator - Google Patents

Multifunctional elevator Download PDF

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Publication number
CN219384628U
CN219384628U CN202223459568.9U CN202223459568U CN219384628U CN 219384628 U CN219384628 U CN 219384628U CN 202223459568 U CN202223459568 U CN 202223459568U CN 219384628 U CN219384628 U CN 219384628U
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CN
China
Prior art keywords
chain
frame
conveyor
lifting
driving
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CN202223459568.9U
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Chinese (zh)
Inventor
孙云权
林薛刚
黄兴博
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Chengdu Jingcheng Zhitong Intelligent Technology Co ltd
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Chengdu Jingcheng Zhitong Intelligent Technology Co ltd
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Abstract

The utility model relates to the technical field of brewing, and particularly discloses a multifunctional lifting machine which comprises a frame, a lifting frame movably arranged on the frame and a first lifting mechanism for driving the lifting frame to lift in the vertical direction relative to the frame; the first lifting mechanism comprises a first rotating shaft, a first motor speed reducer, a first chain and a second chain which are arranged on any side of the top of the frame, wherein a first driving sprocket and a second driving sprocket are arranged on two sides of the first rotating shaft, and a third driving sprocket is arranged on the opposite side of the frame where the first rotating shaft is arranged; one end of the first chain is connected to the lifting frame below the third driving sprocket, and the other end of the first chain sequentially bypasses the third driving sprocket and the second driving sprocket to be connected with the counterweight; compared with the traditional crane lifting mode, the multifunctional lifting machine disclosed by the utility model does not need the participation of operators in the whole process, reduces the labor intensity, eliminates the potential safety hazard and has high automation degree; meanwhile, the working efficiency is improved, and the hopper can be stably lifted.

Description

Multifunctional elevator
Technical Field
The utility model relates to the technical field of brewing, in particular to a multifunctional elevator for hopper transfer.
Background
The distilled spirit is a Chinese-specific distilled spirit, and the unique production process endows the Chinese distilled spirit with unique flavor characteristics, and has extremely complex flavor components, multiple component types and large content span, and can be called as the crown of the world distilled spirit. The solid state method white spirit is white spirit produced by adopting a solid matrix form in the main processes of cooking, saccharification, fermentation, distillation and the like.
In the brewing process, fermented grains are lifted from a pit and then conveyed into a transfer hopper through a material distribution conveyor, the hopper is lifted to the upper part of a stirring machine, and the fermented grains in the hopper are poured into the stirring machine to be mixed and stirred with grains and bran shells and then conveyed to the next working procedure. The traditional lifting hopper is provided with the following modes: and lifting the hopper to the upper part of the mixer through the travelling crane. Therefore, the crane lifting mode is long in time consumption and low in efficiency, operators are required to get off and hook in the lifting process, certain potential safety hazards are provided, and the labor intensity is high.
Disclosure of Invention
Aiming at the technical problems of low efficiency, high labor intensity and high potential safety hazard of the traditional crane hopper lifting mode, the utility model provides a multifunctional elevator which can automatically complete the lifting and conveying of a hopper.
The technical scheme adopted by the utility model is as follows: multifunctional elevator includes:
a frame;
the lifting frame is movably arranged on the frame;
the first lifting mechanism is arranged on the frame and used for driving the lifting frame to lift in the vertical direction relative to the frame;
the first lifting mechanism comprises a first rotating shaft, a first motor speed reducer, a first chain and a second chain, wherein the first rotating shaft is arranged on any side of the top of the frame, the first motor speed reducer drives the first rotating shaft to rotate, a first driving sprocket and a second driving sprocket are arranged on two sides of the first rotating shaft, and a third driving sprocket is arranged on the opposite side of one side of the frame where the first rotating shaft is arranged; one end of the first chain is connected to the lifting frame below the third driving sprocket, and the other end of the first chain sequentially bypasses the third driving sprocket and the second driving sprocket to be connected with the counterweight; one end of the second chain is connected to the lifting frame below the first rotating shaft, and the other end bypasses the first driving chain wheel and is connected with the counterweight. The lifting frame is used for placing and supporting the hopper, the hopper to be lifted is placed on the lifting frame, and the lifting frame is driven to ascend through a first lifting mechanism on the frame, so that the hopper is lifted. Compared with the traditional crane lifting mode, the multifunctional lifting machine disclosed by the utility model does not need the participation of operators in the whole process, reduces the labor intensity, eliminates the potential safety hazard and has high automation degree; meanwhile, the working efficiency is improved, and the hopper can be stably lifted. The driving mode of the first lifting mechanism is specifically as follows: the first motor reducer drives the first rotating shaft to rotate, the first rotating shaft drives the first driving sprocket and the second driving sprocket on the first rotating shaft to synchronously rotate, the lifting frame is driven by the first chain and the second chain to lift, the first chain and the second chain are connected at four corners of the lifting frame, stability of a lifting process is guaranteed, uniformity of stress of the first chain and the second chain is guaranteed through the counterweight, stress of one side of the first chain and one side of the second chain is avoided, and service lives of the first chain and the second chain are prolonged.
Further, a first bearing fixedly connected with the frame is arranged on the first rotating shaft, so that the first rotating shaft is connected with the frame in a multipoint manner, and stable rotation of the first rotating shaft is ensured.
Further, the top of the frame is provided with a falling protector, and the bottom of the falling protector is connected with the lifting frame through a rope. The condition that first chain and second chain fracture or first elevating system inefficacy probably can appear in the hoisting frame promotion in-process, and the hoisting frame breaks away from first elevating system and can freely fall in the frame this moment. Therefore, in order to avoid the occurrence of the conditions, the anti-falling device is arranged on the frame, and works to tighten the lifting frame below the anti-falling device in the process that the lifting frame descends rapidly, so that the lifting frame and the hopper on the lifting frame are prevented from being damaged due to collision and the fermented grains are prevented from being scattered. The lifting frame is protected.
Further, a sliding rail is arranged on the frame, and a sliding groove matched with the sliding rail is arranged on the lifting frame. In the lifting process of the lifting frame, the sliding rail is matched with the sliding groove, a certain limiting effect is achieved on the lifting frame, and meanwhile stability of the lifting process is guaranteed.
Further, a chain conveyor and a roller conveyor are arranged on the lifting frame, the chain conveyor is arranged on the roller conveyor in an embedded mode, and the chain conveyor is movably connected with the roller conveyor; the roller conveyor is provided with a second lifting mechanism for driving the chain conveyor to lift in the vertical direction; the conveying direction of the roller conveyor is mutually perpendicular to the conveying direction of the chain conveyor. The chain conveyor and the roller conveyor enable the elevator to be more intelligent, and the chain conveyor and the roller conveyor can automatically input and output the hopper into and out of the lifting frame. When the hopper is at a low station, namely when the hopper is input to the lifting frame, the chain conveyor is hidden below the roller conveyor, and the hopper is horizontally input to the lifting frame by starting the roller conveyor; when the hoister ascends to a high station, namely when the hopper is output to the hoisting frame, the second lifting mechanism drives the chain conveyor to ascend to the upper part of the roller conveyor, and the chain conveyor is started to horizontally output the hopper to the hoisting frame. The chain conveyor is arranged on the roller conveyor in an embedded mode, and the chain conveyor can be driven to lift through the second lifting mechanism, so that the chain conveyor and the roller conveyor can alternately work, the chain conveyor and the roller conveyor are not affected when in work, the design is ingenious, the occupied area of equipment is greatly reduced, and the structure is simpler. In addition, the chain conveyor and the roller conveyor can transport the hopper in two mutually perpendicular directions in the horizontal direction, reversing operation on the hopper can be completed, functions are diversified, and the traditional single chain conveyor or roller conveyor can only carry out single-direction transportation and does not have reversing function.
Further, the chain conveyor comprises a third chain, a driving sprocket and a driven sprocket which are arranged at two ends of the third chain, and a second motor reducer connected with the driving sprocket. The method comprises the following steps: the second motor speed reducer drives the driving sprocket to rotate, and the driving sprocket drives the driven sprocket to synchronously rotate through the third chain, so that the conveying of the third chain feeding hopper is completed, and the structure is simplified, the operation is convenient, and the maintenance is convenient.
Further, the roller conveyor comprises a plurality of rollers arranged on two adjacent sides of the third chain and a power mechanism for driving the rollers to rotate; the roller is parallel to the third chain. The power mechanism drives the roller to rotate, so that a hopper on the roller is driven to transport on the roller; the rollers are parallel to the third chain, i.e. the conveying direction of the roller conveyor is perpendicular to the conveying direction of the chain conveyor.
Further, the roller comprises at least two driving rollers and a plurality of driven rollers which are oppositely arranged, a first chain wheel is arranged at the end part of each driving roller, and the opposite driving rollers are connected through a transmission shaft; the power mechanism comprises a third motor speed reducer and a fourth chain which are arranged on the roller conveyor, the third motor speed reducer is connected with the first chain wheel through the fourth chain, a second chain wheel is arranged on the roller, and adjacent rollers are connected through a fifth chain. The third motor speed reducer drives the first sprocket to rotate through the fourth chain, the first sprocket drives the driving roller on one side to rotate, the driving roller on one side drives the driving roller on the other side to synchronously rotate through the transmission shaft, the driving roller drives the adjacent driven roller to synchronously rotate through the second sprocket and the fifth chain on the driving roller, and accordingly the conveying of materials on the roller conveyor is completed, and the conveying device is simple in structure, convenient to operate and convenient to maintain.
Further, the second lifting mechanism comprises a first cylinder, a push arm, a lifting rotating shaft, a lifting torsion arm and an ear plate which are sequentially connected, and the ear plate is fixedly connected with the chain conveyor; the first cylinder is horizontally arranged on the roller conveyor, and the fixed end of the first cylinder is fixedly connected with the roller conveyor. The first air cylinder drives the chain conveyor to lift in the vertical direction through the push arm, the lifting rotating shaft, the lifting torsion arm and the lug plate in sequence; through the corresponding structure, the first cylinder is horizontally arranged on the roller conveyor, so that the occupied area of the first cylinder is reduced under the action of the supporting force of the chain conveyor. If a traditional vertical mode is adopted, the fixed end of the first air cylinder is connected with the roller conveyor, and the movable end of the first air cylinder is connected with the chain conveyor, so that a piston rod of the first air cylinder is directly stressed, and the piston rod is easy to damage; further, the vertical arrangement requires an increase in the distance between the roller conveyor and the flight conveyor, resulting in an increase in the occupied area of the apparatus. The utility model therefore horizontally arranges the first cylinder on the roller conveyor and drives the chain conveyor to lift by the corresponding force transmission component.
Further, the outer side of the lifting rotating shaft is provided with a second bearing fixedly connected with the roller conveyor, so that the stress point and the stress area of the lifting rotating shaft are increased, and the stable rotation of the lifting rotating shaft is ensured.
Further, the outside of cylinder at cylinder conveyer place is provided with first baffle, plays direction and spacing effect to the hopper of transporting on the cylinder conveyer, avoids the material to lead to the problem of hopper landing because of mechanical shake or equipment slope.
Further, the second baffle is arranged on the outer side of the second chain where the chain conveyor is located, so that guiding and limiting functions are achieved on the hopper transported on the chain conveyor, and the problem of sliding of the hopper caused by mechanical shaking or equipment inclination is avoided.
Further, a third lifting mechanism for driving the second baffle to lift is arranged on the chain conveyor. The second baffle plate plays a role in guiding and limiting a hopper on the chain conveyor, so the baffle plate is arranged above the third chain. When the hopper is transported on the roller conveyor, the chain conveyor is hidden on the roller conveyor, that is, the upper surface of the chain conveyor is lower than the upper surface of the roller. If the fixed second baffle is adopted, the second baffle needs to be hidden on the roller conveyor, that is, the upper surface of the second baffle is lower than the upper surface of the roller, so that the stroke of the first lifting mechanism is increased, that is, the overall height and the occupied area of the roller conveyor are increased. Therefore, the utility model skillfully sets the third lifting mechanism for driving the second baffle to lift, and the second baffle stretches out when the chain conveyor transports materials; when the chain conveyor is not transporting material, the second baffle is retracted. After the second baffle is retracted, the second lifting mechanism only needs to drive the upper surface of the third chain of the chain conveyor to be lower than the upper surface of the roller. The stroke of the second lifting mechanism is shortened, namely the overall height and the occupied area of the roller conveyor are reduced.
Further, the third elevating system includes the second cylinder of vertical arrangement, and second cylinder stiff end and chain conveyor fixed connection, the expansion end and the second baffle fixed connection of second cylinder, and the second cylinder arrangement mode is simple, convenient operation.
Further, a plurality of guide shafts are arranged on the chain conveyor; the second baffle is provided with a notch matched with the guide shaft, and the guide shaft is arranged in the notch. The guide shaft plays a guiding role in the lifting process of the second baffle, and avoids the inclination of the second baffle in the lifting process.
Further, the chain conveyor is provided with an adaptive tensioning mechanism for automatically tensioning the third chain. The chain conveyor is a mechanical mechanism, and the chain is deformed due to friction among all parts along with the time; in addition, the chain can deform due to long-term heavy-load running. The size increases after the chain deformation, leads to the chain not hard up, influences the normal transportation of hopper. The traditional maintenance method comprises the following steps: the machine is stopped firstly, then the chain is replaced or the distance between the driving chain wheel and the driven chain wheel is manually adjusted, so that the chain is in a tensioning state, and the normal transportation of the hopper is ensured. The traditional mode has the advantages of high labor intensity, low working efficiency and high cost. The self-adaptive tensioning mechanism can automatically tension the third chain, can ensure that the tensioning force is consistent with the looseness of the third chain, prolongs the service life and the production efficiency of equipment, reduces the manual labor and the production cost, and has simple structure and convenient installation.
Further, a long hole is horizontally arranged on the chain conveyor, a rotating shaft of the driven sprocket is arranged in the long hole, a tensioning shaft is arranged at the end part of the rotating shaft in a penetrating manner, and a spring is arranged on the tensioning shaft; the tensioning shaft is movably connected with the rotating shaft. Because the rotating shaft of the driven sprocket is movably arranged in the long hole, the driven sprocket can move in the range of the long hole, and the rotating shaft is abutted against one side of the long hole through the spring arranged on the tensioning shaft, so that the driven sprocket is fixed. With the increase of the working time of the chain plate conveyor, the third chain is abraded between the driving wheel and the driven wheel, so that the third chain is loosened, and the driven sprocket can be pushed to be far away from the driving sprocket through the spring arranged on the tensioning shaft, so that the distance between the driving sprocket and the driven sprocket is increased, and the effect of tensioning the third chain is achieved. Compared with the traditional manual replacement or adjustment mode, the self-adaptive tensioning mechanism can automatically tension the third chain, can ensure that the tensioning force is consistent with the looseness of the third chain, improves the service life and the production efficiency of equipment, reduces the manual labor and the production cost, and has the advantages of simple structure and convenience in installation.
Further, the tensioning shaft is detachably connected with the chain conveyor, so that the tensioning shaft can be conveniently and quickly assembled and disassembled.
Further, the tensioning shaft is a tensioning screw rod, two ends of the tensioning screw rod are connected with the chain conveyor through the first tensioning plate and the second tensioning plate respectively, nuts are arranged at the ends of the tensioning screw rod, that is, the tensioning screw rod is connected with the lifting frame through bolts, and the tensioning screw rod has the advantage of being fast in disassembly and assembly.
Further, the lifting frame comprises a positioning mechanism for fixing the lifting frame and the frame. When the lifting frame reaches a high station and the hopper on the lifting frame is required to be output, the first lifting mechanism is stopped, and the hopper is horizontally output through the chain conveyor. In the process of hopper output, the gravity of the hopper is completely borne by the first chain and the second chain, so that the first chain and the second chain are greatly damaged, the first chain and the second chain are deformed, the lifting frame is inclined after deformation, and the hopper output is blocked; what is more, the first chain and the second chain are broken, which causes serious damage to the hopper, the lifting frame and the frame. Therefore, the positioning mechanism is arranged, and after the hopper is lifted in place, the positioning mechanism fixes the lifting frame and the frame, so that the first chain and the second chain are prevented from being stressed, the first chain and the second chain are protected, the service lives of the first chain and the second chain are prolonged, and the hopper, the lifting frame and the frame are protected.
Further, the positioning mechanism comprises a positioning rod arranged at the upper part of the frame, a positioning plate hinged with the lifting frame and a third air cylinder, one end of the third air cylinder is fixedly connected with the lifting frame, and the other end of the third air cylinder is connected with the positioning plate; a buckle plate which can be lapped on the lifting frame through rotation is arranged on one side of the positioning plate, which is close to the lifting frame; the third cylinder can drive the locating plate to rotate in the vertical direction and lap on the locating rod. After the lifting frame ascends to a high station, the third cylinder drives the positioning plate to rotate, and the positioning plate is lapped on the positioning rod after rotating; meanwhile, the buckle plate synchronously rotates and is lapped on the lifting frame, the interaction force of the buckle plate and the lifting frame avoids the stress of the third cylinder, and the connection stability of the lifting frame and the frame is improved.
Furthermore, the positioning plate is groove-shaped, so that compared with the plate-shaped positioning plate, the groove-shaped positioning plate is higher in stability and is not easy to deform.
The beneficial effects of the utility model are as follows:
1. the multifunctional elevator disclosed by the utility model does not need the participation of operators in the whole process, so that the labor intensity is reduced, the potential safety hazard is eliminated, and the automation degree is high; meanwhile, the working efficiency is improved, and the hopper can be stably lifted.
2. The chain conveyor and the roller conveyor can reciprocate in two vertical directions in the horizontal direction, and can finish reversing operation on materials, so that the functions of the chain conveyor and the roller conveyor are diversified; and the reversing time is shorter, so that the production efficiency is improved.
3. The chain conveyor is arranged on the roller conveyor in an embedded mode, the overall size of the chain conveyor is not different from that of a traditional roller conveyor, therefore, the situation of occupied area increase is avoided, and the requirement on the field is low.
4. According to the utility model, the first cylinder is horizontally arranged on the roller conveyor, and the chain conveyor is driven to lift by the corresponding force transmission component, so that the occupied area of the equipment is reduced under the action of the supporting force of the chain conveyor.
5. The chain conveyor is provided with the third lifting mechanism for driving the second baffle to lift, so that the stroke of the second lifting mechanism is shortened, namely the overall height and occupied area of the roller conveyor are reduced.
6. The self-adaptive tensioning mechanism can automatically tension the third chain, can ensure that the tensioning force is consistent with the looseness of the third chain, prolongs the service life and the production efficiency of equipment, reduces the manual labor and the production cost, and has simple structure and convenient installation.
7. According to the utility model, the locating mechanism is arranged, after the lifting frame is lifted in place, the locating mechanism fixes the lifting frame and the frame, so that the first chain and the second chain are prevented from being stressed, the first chain and the second chain are protected, the service lives of the first chain and the second chain are prolonged, and the hopper, the lifting frame and the frame are protected.
Drawings
Fig. 1 is a perspective view of the present utility model.
Fig. 2 is a front view of the present utility model.
Fig. 3 is a top view of fig. 2.
Fig. 4 is a partial enlarged view of a in fig. 1.
Fig. 5 is a perspective view of the lifting frame.
Fig. 6 is a schematic structural view of a roller conveyor.
Fig. 7 is a perspective view of the chain conveyor.
Fig. 8 is a front view of the chain conveyor.
Fig. 9 is a schematic structural view of the second elevating mechanism.
Fig. 10 is a flowchart of the operation of the present utility model.
Marked in the figure as:
1. a frame; 101. a fall arrester; 102. a slide rail;
2. a lifting frame; 201. a chute;
301. a first rotating shaft; 302. a first motor speed reducer; 303. a first chain; 304. a second chain; 305. a first drive sprocket; 306. a second drive sprocket; 307. a third drive sprocket; 308. a counterweight; 309. a first bearing;
4. a chain conveyor; 401. a third chain; 402. a drive sprocket; 403. a driven sprocket; 404. a second motor speed reducer; 405. a guide shaft;
5. a roller conveyor; 501. a driving roller; 502. a driven roller; 503. a first sprocket; 504. a transmission shaft; 505. a third motor speed reducer; 507. a second sprocket;
6. a second lifting mechanism; 601. a first cylinder; 602. a push arm; 603. a lifting rotating shaft; 604. lifting torsion arms; 605. ear plates; 606. a second bearing; 607. a first baffle; 608. a second baffle;
7. a second cylinder;
8. an adaptive tensioning mechanism; 801. a long hole; 802. a rotating shaft; 803. a tensioning shaft; 804. a spring; 805. a first tensioning plate; 806. a second tensioning plate; 807. and (3) a nut.
901. A positioning rod; 902. a third cylinder; 903. a positioning plate; 904. a buckle plate;
10. a first chain conveyor; 11. a second chain conveyor; 12. a mixer.
Detailed Description
In the description of the present utility model, it should be noted that the directions or positional relationships indicated by the terms "front", "upper", "lower", "left", "right", "vertical", "horizontal", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The utility model is further described below with reference to the accompanying drawings.
Example 1
Referring to fig. 1, 2 and 3, the multifunctional elevator of the present utility model includes:
a frame 1;
the lifting frame 2 is movably arranged on the frame;
the first lifting mechanism is arranged on the frame and used for driving the lifting frame to lift in the vertical direction relative to the frame;
the first lifting mechanism comprises a first rotating shaft 301 arranged on any side of the top of the frame, a first motor reducer 302 for driving the first rotating shaft to rotate, a first chain 303 and a second chain 304, wherein a first transmission chain wheel 305 and a second transmission chain wheel 306 are arranged on two sides of the first rotating shaft, and a third transmission chain wheel 307 is arranged on the opposite side of the frame where the first rotating shaft is arranged; one end of the first chain is connected to the lifting frame below the third driving sprocket, and the other end sequentially bypasses the third driving sprocket 307 and the second driving sprocket 306 to be connected with the counterweight 308; one end of the second chain is connected to the lifting frame below the first rotating shaft, and the other end bypasses the first driving sprocket 305 and is connected with the counterweight 308. The lifting frame is used for placing and supporting the hopper, the hopper to be lifted is placed on the lifting frame, and the lifting frame is driven to ascend through a first lifting mechanism on the frame, so that the hopper is lifted. Compared with the traditional crane lifting mode, the multifunctional lifting machine disclosed by the utility model does not need the participation of operators in the whole process, reduces the labor intensity, eliminates the potential safety hazard and has high automation degree; meanwhile, the working efficiency is improved, and the hopper can be stably lifted. The driving mode of the first lifting mechanism is specifically as follows: the first motor reducer drives the first rotating shaft to rotate, the first rotating shaft drives the first driving sprocket and the second driving sprocket on the first rotating shaft to synchronously rotate, the lifting frame is driven by the first chain and the second chain to lift, the first chain and the second chain are connected at four corners of the lifting frame, stability of a lifting process is guaranteed, uniformity of stress of the first chain and the second chain is guaranteed through the counterweight, stress of one side of the first chain and one side of the second chain is avoided, and service lives of the first chain and the second chain are prolonged.
Referring to fig. 3, in this embodiment, a first bearing 309 fixedly connected to the frame is disposed on the first rotating shaft, so that the first rotating shaft is connected to the frame at multiple points, and smooth rotation of the first rotating shaft is ensured.
Referring to fig. 2, in this embodiment, a fall arrester 101 is provided at the top of the frame, and the bottom of the fall arrester is connected to the lifting frame through a rope. The condition that first chain and second chain fracture or first elevating system inefficacy probably can appear in the hoisting frame promotion in-process, and the hoisting frame breaks away from first elevating system and can freely fall in the frame this moment. Therefore, in order to avoid the occurrence of the conditions, the anti-falling device is arranged on the frame, and works to tighten the lifting frame below the anti-falling device in the process that the lifting frame descends rapidly, so that the lifting frame and the hopper on the lifting frame are prevented from being damaged due to collision and the fermented grains are prevented from being scattered. The lifting frame is protected.
Referring to fig. 1, in this embodiment, a slide rail 102 is provided on a frame, and a slide groove 201 matching with the slide rail is provided on a lifting frame. In the lifting process of the lifting frame, the sliding rail is matched with the sliding groove, a certain limiting effect is achieved on the lifting frame, and meanwhile stability of the lifting process is guaranteed.
Example two
Referring to fig. 5, in the first embodiment, a chain conveyor 4 and a roller conveyor 5 are provided on a lifting frame 2, the chain conveyor is embedded on the roller conveyor, and the chain conveyor is movably connected with the roller conveyor; the roller conveyor is provided with a second lifting mechanism 6 for driving the chain conveyor to lift in the vertical direction; the conveying direction of the roller conveyor is mutually perpendicular to the conveying direction of the chain conveyor. The chain conveyor and the roller conveyor enable the elevator to be more intelligent, and the chain conveyor and the roller conveyor can automatically input and output the hopper into and out of the lifting frame. When the hopper is at a low station, namely when the hopper is input to the lifting frame, the chain conveyor is hidden below the roller conveyor, and the hopper is horizontally input to the lifting frame by starting the roller conveyor; when the hoister ascends to a high station, namely when the hopper is output to the hoisting frame, the second lifting mechanism drives the chain conveyor to ascend to the upper part of the roller conveyor, and the chain conveyor is started to horizontally output the hopper to the hoisting frame. The chain conveyor is arranged on the roller conveyor in an embedded mode, and the chain conveyor can be driven to lift through the second lifting mechanism, so that the chain conveyor and the roller conveyor can alternately work, the chain conveyor and the roller conveyor are not affected when in work, the design is ingenious, the occupied area of equipment is greatly reduced, and the structure is simpler. In addition, the chain conveyor and the roller conveyor can transport the hopper in two mutually perpendicular directions in the horizontal direction, reversing operation on the hopper can be completed, functions are diversified, and the traditional single chain conveyor or roller conveyor can only carry out single-direction transportation and does not have reversing function.
Referring to fig. 7, the chain conveyor 4 of the present embodiment includes a third chain 401, a driving sprocket 402 and a driven sprocket 403 disposed at both ends of the third chain, and a second motor reducer 404 connected to the driving sprocket. The method comprises the following steps: the second motor speed reducer drives the driving sprocket to rotate, and the driving sprocket drives the driven sprocket to synchronously rotate through the third chain, so that the conveying of the third chain feeding hopper is completed, and the structure is simplified, the operation is convenient, and the maintenance is convenient.
Referring to fig. 6, the roller conveyor 5 of the present embodiment includes a plurality of rollers disposed on adjacent sides of a third chain and a power mechanism for driving the rollers to rotate; the roller is parallel to the third chain. The power mechanism drives the roller to rotate, so that a hopper on the roller is driven to transport on the roller; the rollers are parallel to the third chain, i.e. the conveying direction of the roller conveyor is perpendicular to the conveying direction of the chain conveyor.
Referring to fig. 6, the drum of the present embodiment includes two sets of driving drums 501 and a plurality of driven drums 502 which are arranged in opposition, the end portions of the driving drums are provided with first sprockets 503, and the opposing driving drums are connected by a transmission shaft 504; the power mechanism comprises a third motor reducer 505 and a fourth chain 506 which are arranged on the roller conveyor, the third motor reducer 505 is connected with the first chain wheel 503 through the fourth chain (not shown in the figure), a second chain wheel 507 is arranged on the roller, and adjacent rollers are connected through a fifth chain (not shown in the figure). The third motor speed reducer drives the first sprocket to rotate through the fourth chain, the first sprocket drives the driving roller on one side to rotate, the driving roller on one side drives the driving roller on the other side to synchronously rotate through the transmission shaft, the driving roller drives the adjacent driven roller to synchronously rotate through the second sprocket and the fifth chain on the driving roller, and accordingly the conveying of materials on the roller conveyor is completed, and the conveying device is simple in structure, convenient to operate and convenient to maintain.
Referring to fig. 9, the second lifting mechanism 6 of the present embodiment includes a first cylinder 601, a thrust arm 602, a lifting rotating shaft 603, a lifting torsion arm 604 and an ear plate 605 which are connected in sequence, the ear plate being fixedly connected with the chain conveyor; the first cylinder is horizontally arranged on the roller conveyor, and the fixed end of the first cylinder is fixedly connected with the roller conveyor. The first air cylinder drives the chain conveyor to lift in the vertical direction through the push arm, the lifting rotating shaft, the lifting torsion arm and the lug plate in sequence; through the corresponding structure, the first cylinder is horizontally arranged on the roller conveyor, so that the occupied area of the first cylinder is reduced under the action of the supporting force of the chain conveyor. If a traditional vertical mode is adopted, the fixed end of the first air cylinder is connected with the roller conveyor, and the movable end of the first air cylinder is connected with the chain conveyor, so that a piston rod of the first air cylinder is directly stressed, and the piston rod is easy to damage; further, the vertical arrangement requires an increase in the distance between the roller conveyor and the flight conveyor, resulting in an increase in the occupied area of the apparatus. The utility model therefore horizontally arranges the first cylinder on the roller conveyor and drives the chain conveyor to lift by the corresponding force transmission component.
Referring to fig. 9, in this embodiment, a second bearing 606 fixedly connected to the roller conveyor is disposed on the outer side of the lifting shaft, so as to increase the stress point and the stress area of the lifting shaft, and ensure the stable rotation of the lifting shaft.
Referring to fig. 6, in this embodiment, a first baffle 607 is disposed on the outer side of the roller where the roller conveyor is located, and plays a role in guiding and limiting the hopper transported on the roller conveyor, so as to avoid the problem that the hopper slides down due to mechanical shake or equipment inclination.
Referring to fig. 8, in this embodiment, a second baffle 608 is disposed on the outer side of a second chain where the chain conveyor is located, and plays a role in guiding and limiting a hopper transported on the chain conveyor, so as to avoid the problem of falling of the hopper caused by mechanical shake or equipment inclination.
In this embodiment, a third lifting mechanism for driving the second baffle to lift is provided on the chain conveyor. The second baffle plate plays a role in guiding and limiting a hopper on the chain conveyor, so the baffle plate is arranged above the third chain. When the hopper is transported on the roller conveyor, the chain conveyor is hidden on the roller conveyor, that is, the upper surface of the chain conveyor is lower than the upper surface of the roller. If the fixed second baffle is adopted, the second baffle needs to be hidden on the roller conveyor, that is, the upper surface of the second baffle is lower than the upper surface of the roller, so that the stroke of the first lifting mechanism is increased, that is, the overall height and the occupied area of the roller conveyor are increased. Therefore, the utility model skillfully sets the third lifting mechanism for driving the second baffle to lift, and the second baffle stretches out when the chain conveyor transports materials; when the chain conveyor is not transporting material, the second baffle is retracted. After the second baffle is retracted, the second lifting mechanism only needs to drive the upper surface of the third chain of the chain conveyor to be lower than the upper surface of the roller. The stroke of the second lifting mechanism is shortened, namely the overall height and the occupied area of the roller conveyor are reduced.
Referring to fig. 5 and 8, the third lifting mechanism of the present embodiment includes a second cylinder 7 arranged vertically, a fixed end of the second cylinder is fixedly connected with the chain conveyor, a movable end of the second cylinder is fixedly connected with the second baffle, and the second cylinder is arranged in a simple manner and is convenient to operate.
Referring to fig. 8, the present embodiment is provided with a plurality of guide shafts 405 on a chain conveyor; the second baffle is provided with a notch (not shown) matching the guide shaft, which is arranged in the notch. The guide shaft plays a guiding role in the lifting process of the second baffle, and avoids the inclination of the second baffle in the lifting process.
Example III
Referring to fig. 7, in the second embodiment, an adaptive tensioning mechanism 8 for automatically tensioning a third chain 401 is provided on a chain conveyor. The chain conveyor is a mechanical mechanism, and the chain is deformed due to friction among all parts along with the time; in addition, the chain can deform due to long-term heavy-load running. The size increases after the chain deformation, leads to the chain not hard up, influences the normal transportation of hopper. The traditional maintenance method comprises the following steps: the machine is stopped firstly, then the chain is replaced or the distance between the driving chain wheel and the driven chain wheel is manually adjusted, so that the chain is in a tensioning state, and the normal transportation of the hopper is ensured. The traditional mode has the advantages of high labor intensity, low working efficiency and high cost. The self-adaptive tensioning mechanism can automatically tension the third chain, can ensure that the tensioning force is consistent with the looseness of the third chain, prolongs the service life and the production efficiency of equipment, reduces the manual labor and the production cost, and has simple structure and convenient installation.
Referring to fig. 8, a long hole 801 is horizontally arranged on the chain conveyor of the embodiment, a rotating shaft 802 of a driven sprocket is arranged in the long hole, a tensioning shaft 803 is arranged at the end part of the rotating shaft in a penetrating manner, and a spring 804 is arranged on the tensioning shaft; the tensioning shaft 803 is movably connected with the rotating shaft 802. Because the rotating shaft of the driven sprocket is movably arranged in the long hole, the driven sprocket can move in the range of the long hole, and the rotating shaft is abutted against one side of the long hole through the spring arranged on the tensioning shaft, so that the driven sprocket is fixed. With the increase of the working time of the chain plate conveyor, the third chain is abraded between the driving wheel and the driven wheel, so that the third chain is loosened, and the driven sprocket can be pushed to be far away from the driving sprocket through the spring arranged on the tensioning shaft, so that the distance between the driving sprocket and the driven sprocket is increased, and the effect of tensioning the third chain is achieved. Compared with the traditional manual replacement or adjustment mode, the self-adaptive tensioning mechanism can automatically tension the third chain, can ensure that the tensioning force is consistent with the looseness of the third chain, improves the service life and the production efficiency of equipment, reduces the manual labor and the production cost, and has the advantages of simple structure and convenience in installation.
Referring to fig. 8, the tensioning shaft 803 of the present embodiment is detachably connected to the chain conveyor 4, so that the tensioning shaft can be quickly attached and detached.
Referring to fig. 8, the tensioning shaft 803 of the present embodiment is a tensioning screw, two ends of the tensioning screw are connected to the chain conveyor through the first tensioning plate 805 and the second tensioning plate 806 respectively, and nuts 807 are disposed at the ends of the tensioning screw, that is, the tensioning screw is connected to the lifting frame by bolts, which has the advantage of quick assembly and disassembly.
Example IV
Referring to fig. 1 and 4, on the basis of the first embodiment, the present embodiment further includes a positioning mechanism for fixing the lifting frame and the frame. When the lifting frame reaches a high station and the hopper on the lifting frame is required to be output, the first lifting mechanism is stopped, and the hopper is horizontally output through the chain conveyor. In the process of hopper output, the gravity of the hopper is completely borne by the first chain and the second chain, so that the first chain and the second chain are greatly damaged, the first chain and the second chain are deformed, the lifting frame is inclined after deformation, and the hopper output is blocked; what is more, the first chain and the second chain are broken, which causes serious damage to the hopper, the lifting frame and the frame. Therefore, the positioning mechanism is arranged, and after the hopper is lifted in place, the positioning mechanism fixes the lifting frame and the frame, so that the first chain and the second chain are prevented from being stressed, the first chain and the second chain are protected, the service lives of the first chain and the second chain are prolonged, and the hopper, the lifting frame and the frame are protected.
Referring to fig. 4, the positioning mechanism of the present embodiment includes a positioning rod 901 disposed at an upper portion of a frame, a positioning plate 903 hinged to a lifting frame, and a third cylinder 902 having one end fixedly connected to the lifting frame and the other end connected to the positioning plate 903; a pinch plate 904 which can be lapped on the lifting frame through rotation is arranged on one side of the positioning plate, which is close to the lifting frame; the third cylinder can drive the locating plate to rotate in the vertical direction and lap on the locating rod. After the lifting frame ascends to a high station, the third cylinder drives the positioning plate to rotate, and the positioning plate is lapped on the positioning rod after rotating; meanwhile, the buckle plate synchronously rotates and is lapped on the lifting frame, the interaction force of the buckle plate and the lifting frame avoids the stress of the third cylinder, and the connection stability of the lifting frame and the frame is improved.
Referring to fig. 4, the positioning plate 903 of the present embodiment is in a groove shape, and compared with a plate-shaped positioning plate, the groove-shaped positioning plate has higher stability, higher strength, and less deformation.
Working principle: referring to fig. 10, a first chain conveyor 10 and a second chain conveyor 11 are respectively arranged beside a low station and a high station of a hoist, a lifting frame is firstly lowered to be at the same level as the first chain conveyor, a hopper on the first chain conveyor is transversely conveyed onto a roller conveyor 5 on the lifting frame, and the roller conveyor 5 conveys the hopper to be right above the lifting frame; the first lifting mechanism drives the lifting frame to rise to a high station, the second lifting mechanism drives the chain conveyor 4 to rise and contact with the hopper, the chain conveyor horizontally and longitudinally outputs the lifting frame from the hopper on the chain conveyor, and finally the lifting frame is conveyed to the position right above the mixer through the second chain conveyor, and fermented grains in the hopper are poured into the mixer to be uniformly mixed with grains and bran shells and then enter the next working procedure.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the utility model, and is not meant to limit the scope of the utility model, but to limit the utility model to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the utility model are intended to be included within the scope of the utility model.
The foregoing description of the embodiments has been provided for the purpose of illustrating the general principles of the utility model, and is not meant to limit the scope of the utility model, but to limit the utility model to the particular embodiments, and any modifications, equivalents, improvements, etc. that fall within the spirit and principles of the utility model are intended to be included within the scope of the utility model.

Claims (22)

1. Multifunctional elevator, its characterized in that includes:
a frame (1);
the lifting frame (2) is movably arranged on the frame;
the first lifting mechanism is arranged on the frame and used for driving the lifting frame to lift in the vertical direction relative to the frame;
the first lifting mechanism comprises a first rotating shaft (301) arranged on any side of the top of the frame, a first motor reducer (302) for driving the first rotating shaft to rotate, a first chain (303) and a second chain (304), wherein a first transmission chain wheel (305) and a second transmission chain wheel (306) are arranged on two sides of the first rotating shaft, and a third transmission chain wheel (307) is arranged on the opposite side of the frame where the first rotating shaft is arranged; one end of the first chain is connected to the lifting frame below the third driving sprocket, and the other end sequentially bypasses the third driving sprocket (307) and the second driving sprocket (306) and is connected with the counterweight (308); one end of the second chain is connected to the lifting frame below the first rotating shaft, and the other end of the second chain bypasses the first driving chain wheel (305) and is connected with the counterweight (308).
2. The multi-purpose hoist as claimed in claim 1, characterized in that the first shaft is provided with a first bearing (309) fixedly connected to the frame.
3. The multifunctional elevator according to claim 1, characterized in that the top of the frame is provided with a fall arrester (101), the bottom of which is connected to the hoisting frame by means of a rope.
4. The multifunctional elevator according to claim 1, characterized in that the frame is provided with a sliding rail (102), and the hoisting frame is provided with a sliding groove (201) matched with the sliding rail.
5. The multifunctional elevator according to claim 1, characterized in that the lifting frame (2) is provided with a chain conveyor (4) and a roller conveyor (5), the chain conveyor is arranged on the roller conveyor in an embedded manner, and the chain conveyor is movably connected with the roller conveyor; a second lifting mechanism (6) for driving the chain conveyor to lift in the vertical direction is arranged on the roller conveyor; the conveying direction of the roller conveyor is mutually perpendicular to the conveying direction of the chain conveyor.
6. The multifunctional elevator according to claim 5, characterized in that the chain conveyor (4) comprises a third chain (401), a driving sprocket (402) and a driven sprocket (403) arranged at both ends of the third chain, a second motor reducer (404) connected to the driving sprocket.
7. The multifunctional elevator according to claim 6, characterized in that the roller conveyor (5) comprises rollers arranged on adjacent sides of the third chain and a power mechanism driving the rollers to rotate;
the roller is parallel to the third chain.
8. The multifunctional elevator according to claim 7, characterized in that the rollers comprise at least two oppositely arranged driving rollers (501) and a plurality of driven rollers (502), the end parts of the driving rollers are provided with first chain wheels (503), and the opposite driving rollers are connected through a transmission shaft (504);
the power mechanism comprises a third motor speed reducer (505) and a fourth chain (506) which are arranged on the roller conveyor, the third motor speed reducer (505) is connected with the first chain wheel (503) through the fourth chain, a second chain wheel (507) is arranged on the roller, and adjacent rollers are connected through a fifth chain.
9. The multifunctional elevator according to claim 5, wherein the second lifting mechanism (6) comprises a first cylinder (601), a thrust arm (602), a lifting rotating shaft (603), a lifting torsion arm (604) and an ear plate (605) which are connected in sequence, and the ear plate is fixedly connected with the chain conveyor; the first cylinder is horizontally arranged on the roller conveyor, and the fixed end of the first cylinder is fixedly connected with the roller conveyor.
10. The multi-function elevator of claim 9, wherein a second bearing (606) fixedly connected to the roller conveyor is disposed outside the lifting shaft.
11. The multifunctional elevator according to claim 9, characterized in that the outside of the drum where the drum conveyor is located is provided with a first baffle (607).
12. The multi-function elevator of claim 6, wherein a second baffle (608) is disposed outside of a second chain on which the chain conveyor is disposed.
13. The multifunctional elevator according to claim 12, wherein a third lifting mechanism for driving the second baffle to lift is arranged on the chain conveyor.
14. The multifunctional elevator according to claim 13, characterized in that the third lifting mechanism comprises a vertically arranged second cylinder (7), the fixed end of which is fixedly connected with the chain conveyor, and the movable end of which is fixedly connected with the second baffle.
15. The multi-function elevator according to claim 12, characterized in that the chain conveyor is provided with guide shafts (405); the second baffle is provided with a notch matched with the guide shaft, and the guide shaft is arranged in the notch.
16. The multi-function hoisting machine as claimed in claim 6, characterized in that the chain conveyor is provided with an adaptive tensioning mechanism (8) for automatically tensioning the third chain (401).
17. The multifunctional elevator according to claim 16, characterized in that the chain conveyor is horizontally provided with a long hole (801), a rotating shaft (802) of the driven sprocket is arranged in the long hole, a tensioning shaft (803) is arranged at the end part of the rotating shaft in a penetrating way, and a spring (804) is arranged on the tensioning shaft; the tensioning shaft (803) is movably connected with the rotating shaft (802).
18. The multi-function elevator according to claim 17, characterized in that the tensioning shaft (803) is detachably connected to the chain conveyor (4).
19. The multifunctional elevator according to claim 18, characterized in that the tensioning shaft (803) is a tensioning screw, both ends of which are connected to the chain conveyor via a first tensioning plate (805) and a second tensioning plate (806), respectively, the ends of which are provided with nuts (807).
20. The multi-purpose hoist of claim 1, further including a positioning mechanism for securing the lifting frame to the frame.
21. The multifunctional elevator according to claim 20, characterized in that the positioning mechanism comprises a positioning rod (901) arranged at the upper part of the frame, a positioning plate (903) hinged with the lifting frame, and a third cylinder (902), one end of which is fixedly connected with the lifting frame, and the other end of which is connected with the positioning plate (903); a pinch plate (904) which can be lapped on the lifting frame through rotation is arranged on one side of the positioning plate, which is close to the lifting frame; the third cylinder can drive the locating plate to rotate in the vertical direction and lap on the locating rod.
22. The multi-purpose hoist as claimed in claim 21, characterized in that the positioning plate (903) is trough-shaped.
CN202223459568.9U 2022-12-22 2022-12-22 Multifunctional elevator Active CN219384628U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202223459568.9U CN219384628U (en) 2022-12-22 2022-12-22 Multifunctional elevator

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202223459568.9U CN219384628U (en) 2022-12-22 2022-12-22 Multifunctional elevator

Publications (1)

Publication Number Publication Date
CN219384628U true CN219384628U (en) 2023-07-21

Family

ID=87193721

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202223459568.9U Active CN219384628U (en) 2022-12-22 2022-12-22 Multifunctional elevator

Country Status (1)

Country Link
CN (1) CN219384628U (en)

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