CN219358125U - Split combined type synchronous sawing device - Google Patents

Split combined type synchronous sawing device Download PDF

Info

Publication number
CN219358125U
CN219358125U CN202320650947.1U CN202320650947U CN219358125U CN 219358125 U CN219358125 U CN 219358125U CN 202320650947 U CN202320650947 U CN 202320650947U CN 219358125 U CN219358125 U CN 219358125U
Authority
CN
China
Prior art keywords
sawing device
sawing
transmission mechanism
hydraulic
screw
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CN202320650947.1U
Other languages
Chinese (zh)
Inventor
吴宽
孟庆龙
杜雪山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Spigao Air Cooling Technology Zhangjiakou Co ltd
Original Assignee
Spigao Air Cooling Technology Zhangjiakou Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Spigao Air Cooling Technology Zhangjiakou Co ltd filed Critical Spigao Air Cooling Technology Zhangjiakou Co ltd
Priority to CN202320650947.1U priority Critical patent/CN219358125U/en
Application granted granted Critical
Publication of CN219358125U publication Critical patent/CN219358125U/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Landscapes

  • Sawing (AREA)

Abstract

The utility model relates to a split combined synchronous sawing device, which comprises a first sawing device and a second sawing device which are identical in structure and symmetrically arranged, wherein the first sawing device and the second sawing device comprise: a base; a box frame located above the base; the lead screw transmission mechanism is connected with the base and the box body frame and is used for enabling the box body frame to slide along the length direction of the sawing device so as to adjust the cutting length; the sawing mechanism is connected with the hydraulic transmission mechanism, and the hydraulic transmission mechanism is used for driving the sawing mechanism to reciprocate along the width direction of the sawing device so as to cut and retract; a detachable connecting rod is arranged between the first sawing device and the second sawing device. The sawing device can realize synchronous sawing of two ends or one end of a large-size workpiece such as an aluminum segment, ensure that the notch is smooth and has no burrs, and meet the processing and manufacturing requirements.

Description

Split combined type synchronous sawing device
Technical Field
The utility model belongs to the field of equipment manufacturing, and particularly relates to a split combined synchronous sawing device.
Background
The workpiece sometimes needs to be cut at one end or both ends according to the processing requirements, so that the workpiece meeting the processing and manufacturing requirements is obtained.
For example, aluminum pipe sheets are used as one of the work pieces for large coolers, and have a large size, a maximum length of 9000mm and a width of 1000mm. The aluminum pipe piece is manufactured by embedding a plurality of aluminum pipes into aluminum fins and then tightly expanding the aluminum pipes and the fins together through special auxetic equipment. Due to the requirement of an auxetic process, two ends of the aluminum pipe are required to be reserved for a certain length, so that the aluminum pipe head can be conveniently grabbed during expansion connection. The reserved length is required to be cut off after the aluminum pipe piece is processed, the reserved lengths of the pipe heads of all aluminum pipes are kept consistent, the pipe heads of all aluminum pipes are required to be cut off once, the cut is required to be smooth, burrs are avoided, and the processing and manufacturing requirements of the aluminum pipe piece are met.
In order to increase the processing and manufacturing speed of the workpiece, sawing equipment is generally adopted to carry out cutting processing, and the existing sawing equipment mainly comprises the following three types:
1. hacksawing machine: the saw bow with saw blade reciprocates and is fed in the mode of the saw frame swinging around one fulcrum, and the machine tool has simple structure, small size and low efficiency. The motion track of the hacksaw machine saw blade is of a straight line type and an arc line type. The sawing machine can only be operated singly, two ends cannot be sawed synchronously, and the incision burrs are large, so that a workpiece is easy to damage;
2. band sawing machine: the annular saw belt is tensioned on two saw wheels, the saw belt is driven by the saw wheels to cut, the band sawing machine mainly comprises a vertical type saw frame and a horizontal type saw frame, the saw frame of the vertical type saw machine is vertically arranged, and a workpiece moves during cutting to cut curved contours of a plate material and formed parts; the saw frame of the horizontal band sawing machine is horizontally or obliquely arranged, is fed along the vertical direction or the swinging direction around a fulcrum, the saw band is generally twisted by 40 degrees to keep saw teeth vertical to a workpiece, the horizontal band sawing machine is divided into a scissor type band sawing machine, a double-upright type band sawing machine and a single-upright type band sawing machine, and the horizontal band sawing machine is divided into a manual type band sawing machine and an automatic type band sawing machine according to the use condition;
3. circular sawing machine: the circular sawing machine is mainly operated in a single mode, and even though a double-head sawing machine for processing aluminum profiles is mainly fixed on a linear guide rail, the sawing stroke is short, the size of a workpiece to be sawed is limited, and the circular sawing machine is not suitable for sawing workpieces with the same width and longer length as the aluminum segments with the width of 1000mm.
Accordingly, the prior art is still further developed for cutting large-sized workpieces that meet manufacturing requirements and are large in length and width.
Disclosure of Invention
In view of the disadvantages of the prior art, the utility model aims to provide a split combined synchronous sawing device, which realizes synchronous sawing of two ends or one end of a large-size workpiece such as an aluminum pipe piece and the like, ensures that the incision is smooth and burr-free, meets the processing and manufacturing requirements, effectively solves the problems that the existing sawing equipment cannot synchronously saw the large-size workpiece at two ends, the incision burr is large and uneven, the section quality is lower and the like, and solves the difficult sawing problem of the large-size workpiece such as the aluminum pipe piece and the like.
In order to achieve the above purpose, the utility model adopts the following technical scheme:
a split combined synchronous sawing device, which comprises a first sawing device and a second sawing device which have the same structure and are symmetrically arranged,
the first sawing device and the second sawing device respectively comprise:
a base;
a box frame located above the base;
the box body frame is slidably connected to the base through the screw transmission mechanism;
the sawing mechanism is connected with the hydraulic transmission mechanism,
the screw rod transmission mechanism is used for enabling the box body frame to slide along the length direction of the first sawing device or the second sawing device, so that the distance between the first sawing device and the second sawing device and the cutting length are adjusted; the hydraulic transmission mechanism is used for driving the sawing mechanism to reciprocate along the width direction of the first sawing device or the second sawing device so as to cut and retract;
a detachable connecting rod is arranged between the first sawing device and the second sawing device, and the connecting rod is detachably connected between a screw rod transmission mechanism of the first sawing device and a screw rod transmission mechanism of the second sawing device;
the hydraulic transmission mechanism comprises an electromagnetic reversing valve,
a first limit switch electrically connected with the electromagnetic directional valve is arranged in the box frame, a first limit contact used for triggering the first limit switch is arranged on the hydraulic transmission mechanism, and when the hydraulic transmission mechanism drives the sawing mechanism to feed the cut workpiece, the first limit contact contacts the first limit switch to enable the electromagnetic directional valve 48 to be switched, so that the hydraulic transmission mechanism drives the sawing mechanism to retract;
the screw drive mechanism is provided with a lock nut used for limiting the movement of the screw drive mechanism, and after the screw drive mechanism adjusts the distance between the first sawing device and the second sawing device, the lock nut is adjusted to fix the cutting length.
As one implementation mode of the utility model, the hydraulic transmission mechanism comprises a hydraulic cylinder fixing seat, a hydraulic cylinder, at least two guide rails and a sliding block, wherein one end of the hydraulic cylinder fixing seat is fixed on the box body frame, the hydraulic cylinder is fixed on the hydraulic cylinder fixing seat, the at least two guide rails are fixed in the box body frame, the sliding block is arranged on the guide rails and can slide along the guide rails,
the hydraulic rod of the hydraulic cylinder is connected with the sliding block, the sawing mechanism is fixed on the sliding block,
the hydraulic cylinder can drive the sliding block to reciprocate along the guide rail, so that the sawing mechanism is driven to cut a workpiece and retract.
As an embodiment of the present utility model, the sawing mechanism includes: a motor, a motor base, a driving shaft, a transmission shaft, a bearing assembly and a saw blade,
the motor is fixed on the motor seat, the bearing assembly comprises a bearing seat and a bearing fixed in the bearing seat,
one end of the driving shaft is connected with the motor, the other end of the driving shaft is provided with a driving belt pulley,
the transmission shaft penetrates through the bearing, one end of the transmission shaft is connected with the saw blade, the other end of the transmission shaft is provided with a transmission belt pulley,
the driving belt pulley is connected with the driving belt pulley through belt transmission,
one side of the sliding block is connected with the motor base, and the other side of the sliding block is connected with the bearing seat, so that the sawing mechanism is fixed on the sliding block.
As an embodiment of the utility model, the hydraulic transmission mechanism further comprises a one-way speed regulating valve, wherein the one-way speed regulating valve is used for controlling the feeding amount of the hydraulic rod, so as to control the cutting and retracting speed of the sawing mechanism.
As an implementation mode of the utility model, a second limit switch is also arranged in the box frame, and a second limit contact for triggering the second limit switch is arranged on the hydraulic transmission mechanism; when the hydraulic transmission mechanism drives the sawing mechanism to retract, the second limit contact contacts the second limit switch, so that the hydraulic transmission mechanism stops operating, and the sawing device is enabled to stop operating.
As one embodiment of the utility model, the screw transmission mechanism comprises rails fixed on two sides of the base, a screw rotatably fixed on the base, a rail sliding groove corresponding to the rails and a screw nut corresponding to the screw,
the track sliding chute is arranged at the bottom of the box body frame; the screw nut is fixed at the bottom of the box body frame,
when the screw rod rotates in the screw rod nut, the rail sliding groove at the bottom of the box body frame is driven to slide along the rail, so that the box body frame is driven to slide on the base along the length direction of the sawing device,
the lock nut is arranged at one end of the screw rod, and the lock nut is adjusted so as to limit the screw rod to rotate.
As an embodiment of the present utility model, the sawing device further comprises:
the compressing limiting device is fixed at the top of the box body frame and used for supporting the workpiece and limiting and compressing the workpiece;
the middle support is arranged on the box body frame and is used for supporting the middle section of the workpiece.
As one embodiment of the utility model, both ends of the sawing device are provided with protection plates for blocking the cutting waste of the workpiece from flying out.
As an embodiment of the present utility model, the sawing device further comprises: the waste recycling bin is used for recycling the cutting waste and is positioned on two sides of the sawing device.
As an embodiment of the present utility model, the sawing device further comprises:
the sawing device further comprises an electrical box for providing power to the sawing device.
According to the split combined synchronous sawing device, the first sawing device and the second sawing device are combined through the detachable connecting rod, so that two ends of a large-size workpiece can be synchronously sawed, and the consistent incision of the two ends of the workpiece is ensured; the saw blade is driven to rotate at a high speed by the high-speed rotation of the motor, meanwhile, the feeding amount of the sawing mechanism is controlled in a micro-amount manner by the hydraulic transmission mechanism, the withdrawal speed of the sawing mechanism is controlled rapidly, and by adopting the sawing mode of the high-speed rotation and the micro-feeding cutting amount of the saw blade, the workpiece notch can be ensured to be free of burrs, and the cut surface is smooth; one end of the workpiece may also be sawn separately by means of one of the first sawing means and the second sawing means.
Drawings
FIG. 1 is a front view of a split combined type synchronous sawing device according to an embodiment of the utility model;
FIG. 2 is a schematic view of a hydraulic transmission mechanism and a sawing mechanism of a split combined synchronous sawing device according to an embodiment of the present utility model;
FIG. 3 is an enlarged view of a second sawing device of the split combined type synchronous sawing device according to an embodiment of the present utility model;
fig. 4 is a schematic structural diagram of a compressing and limiting device of a split combined type synchronous sawing device according to an embodiment of the utility model;
fig. 5 is an enlarged view of a portion a in fig. 1 and 3;
FIG. 6 is a hydraulic system diagram of a split combined type synchronous sawing device according to an embodiment of the present utility model with a hydraulic transmission mechanism in a stopped state;
FIG. 7 is a hydraulic system diagram of a split combined type synchronous sawing device according to an embodiment of the utility model when a hydraulic transmission mechanism is in a sawing mode;
fig. 8 is a hydraulic system diagram of a hydraulic transmission mechanism of a split combined type synchronous sawing device according to an embodiment of the utility model in a retracting mode.
Reference numerals:
1, a saw blade; 2, a hydraulic cylinder fixing seat; 3, a hydraulic cylinder; 4, fixing a head by a hydraulic rod; 5, a guide rail fixing seat;
6, a guide rail; 7, a second limit switch; 8, a second limit contact; 9, a motor; 10, a sliding block;
a bearing assembly; 12, driving a belt pulley; 13, driving a shaft; 14, a belt; 15, a transmission belt pulley;
16, a transmission shaft; 17. 18, a bolt; 19, locking the nut; 20, protecting plates;
21, a workpiece support; 22, a saw blade guard; 23, a waste collection box; 24, a hand wheel; 25, locking a master;
26, a lead screw; 27, a track; 28, a lead screw nut; 29, a base; 30, a box frame;
31, a distribution box; 32, a middle bracket; 33, scratch-resistant pad; 34, connecting rods; 35, aluminum pipe sheets;
36, a first limit switch; 37, a first limit contact; 38, a cylinder; 39, a cylinder fixing seat; 40, compacting the block;
41, workpiece baffle; 42, an oil tank; 43, a filter; 44, an oil pump; 45, an electric motor;
46, an overflow valve; 47, a pressure gauge; 48, an electromagnetic directional valve; 49, one-way speed valve.
Detailed Description
The following description of the embodiments of the present application will be made clearly and fully with reference to the accompanying drawings, in which it is evident that the embodiments described are only some, but not all, of the embodiments of the present application. All other embodiments, based on the embodiments herein, which are within the scope of the protection of the present application, will be within the skill of the art without inventive effort. Furthermore, it should be understood that the detailed description is presented herein for purposes of illustration and explanation only and is not intended to limit the present application. In this application, unless otherwise indicated, terms of orientation such as "upper", "lower", "left", "right", "front", "rear" are generally used to refer to the upper, lower, left and right directions of the device in actual use or operation, and specifically to the directions of the drawings in the drawings.
It should be noted that the following description order of the embodiments is not intended to limit the preferred order of the embodiments of the present application. In the following embodiments, the descriptions of the embodiments are focused on, and for the part that is not described in detail in a certain embodiment, reference may be made to the related descriptions of other embodiments.
As shown in fig. 1, 2 and 3, a split combined synchronous sawing device according to an embodiment of the present utility model includes a first sawing device and a second sawing device which are identical in structure and symmetrically arranged, and the first sawing device and the second sawing device both include: a base 29; a box frame 30 located above the base 29; a screw transmission mechanism connecting the base 29 and the box frame 30, a hydraulic transmission mechanism mounted on the box frame 30 and a sawing mechanism. A detachable connecting rod 34 is arranged between the first sawing device and the second sawing device, and the connecting rod 34 is detachably connected between the screw rod transmission mechanism of the first sawing device and the screw rod transmission mechanism of the second sawing device.
With continued reference to fig. 1, 2 and 3, in this embodiment, the workpiece to be cut by the sawing device is an aluminum segment 35 made by tightly expanding an aluminum tube and a fin by an expanding machine, and the exposed aluminum tubes at both ends are kept to a certain length, so that sawing is facilitated. The sawing device of the utility model is not limited thereto but may also be used for cutting other types of work pieces.
Further, the screw transmission mechanism comprises rails 27 fixed on two sides of the base 29 and extending along the length direction of the sawing device, a screw 26 rotatably fixed on the base 29, a rail sliding groove corresponding to the rails 27 and formed in the bottom of the box frame 30, and a screw nut 28 corresponding to the screw 26 and fixed on the bottom of the box frame 30, when the screw 26 rotates in the screw nut 28, the rail sliding groove at the bottom of the box frame 30 is driven to slide along the rails 27, so that the box frame 30 is driven to slide on the base 29 along the length direction of the sawing device, and the cutting length of the aluminum pipe piece 35 is finely adjusted.
Further, referring to fig. 1, 3 and 5, one end of the screw rod 26 is provided with a locking nut 25, the locking nut 25 is adjusted to limit the rotation of the screw rod 26, and when the screw rod 26 is rotated to adjust the distance between the first sawing device and the second sawing device, the locking nut 25 is adjusted to limit the rotation of the screw rod 26 to limit the cutting length of the aluminum pipe piece 35.
With continued reference to fig. 1, 3 and 5, in one embodiment, one end of the lead screw 26 is provided with a hand wheel 24 for convenient operator operation, and the hand wheel 24 is rotated to thereby rotate the lead screw 26.
In a specific embodiment, the connecting rod 34 is connected between the rails 27 of the first sawing device and the second sawing device, the connecting rod 34 being provided in different sizes according to the requirements.
Further, the hydraulic transmission mechanism comprises a hydraulic cylinder fixing seat 2, a hydraulic cylinder 3, a guide rail 6 and a sliding block 10, wherein one end of the hydraulic cylinder fixing seat 2 is fixed on the box frame 30, the hydraulic cylinder 3 is fixed on the hydraulic cylinder fixing seat 2, the guide rail 6 is fixed in the box frame 30 through the guide rail fixing seat 5, the sliding block 10 is installed on the guide rail 6 and can slide along the guide rail 6, and a hydraulic rod of the hydraulic cylinder 3 is connected with the sliding block 10 through a hydraulic rod fixing head 4.
Further, the sawing mechanism comprises a motor 9, a driving shaft 13, a transmission shaft 16, a bearing assembly 11 and a saw blade 1, wherein the motor 9 is fixed below the sliding block 10 through a motor seat, the bearing assembly 11 comprises a bearing seat, an outer cover and a bearing fixed in the bearing seat, and the bearing assembly 11 is fixed above the sliding block 10 through the bearing seat; one end of a driving shaft 13 is connected with the motor 9, and the other end is provided with a driving belt pulley 12; the drive shaft 16 passes through the bearing of the bearing assembly 11, one end of which is connected with the saw blade 1 by a lock nut 19, and the other end is provided with a drive pulley 15, and the drive pulley 12 and the drive pulley 15 are in drive connection by a belt 14.
When the hydraulic rod of the hydraulic cylinder 3 reciprocates, the driving slide block 10 reciprocates along the guide rail 6, so that the sawing mechanism is driven to cut the aluminum pipe piece in the width direction (i.e., sawing direction in the drawing) of the sawing device and retreats in the opposite direction to the sawing direction.
In a specific embodiment, the number of the guide rails 6 is at least two, so that the sawing mechanism can stably run without torsion during sawing.
In a specific embodiment, in order to ensure that the cut after sawing the aluminum segment has no burrs, a saw blade with a radius larger than the width of the aluminum segment of the workpiece needs to be selected, in order to ensure sawing effect and smoothness of the saw blade, the cut cannot stick cutting scraps during sawing, so that cooling liquid cannot be used for cooling the saw blade, a high-quality cooling-free saw blade is adopted for the saw blade, and in order to improve service life, a japanese double-room saw blade can be adopted, and the specific model of the japanese double-room saw blade can be 610 x 120 x 4.0 x 3.4.
In one embodiment, the motor 9 is fixed below the slide 10 by a motor seat through bolts 18; the bearing assembly 11 is fixed above the slider 10 by bolts 17 through bearing blocks.
Further, the driving pulley 12 and the driving pulley 15 may be pulleys of different diameters, and the belt 14 may be a V-belt. In order to save the installation space and ensure that the saw blade sawing speed reaches 3000RPM, the motor 9 can adopt a two-stage asynchronous motor 45, and the two synchronous sawing devices can adopt the same type motor as far as possible, but the utility model is not limited to the motor, and other types of motors can be selected as long as the technical effect of the utility model can be realized.
In one embodiment, the slider 10 is provided with a blade guard 22 that encloses the blade 1, and the blade guard 22 is provided with openings to prevent cutting debris from being scattered within the housing frame 30.
Referring to fig. 6, 7 and 8, the hydraulic system of the hydraulic transmission mechanism includes the following structure: the hydraulic cylinder 3 includes an oil tank 42, a filter 43, an oil pump 44, a motor 45, a relief valve 46, a pressure gauge 47, an electromagnetic directional valve 48, a one-way speed regulating valve 49, and the like. Here, the electromagnetic directional valve 48 is a three-position four-way directional valve; the one-way speed valve 49 includes a throttle valve and a one-way valve.
With continued reference to fig. 6, 7 and 8, in the hydraulic system, the oil tank 42 is connected to an oil suction port of the oil pump 44 through the filter 43, and the motor 45 is connected to the oil pump 44 for driving the oil pump 44 to suck the hydraulic oil in the oil tank 42; an oil outlet of the oil pump 44 is connected with an overflow valve 46 and an electromagnetic directional valve 48, and meanwhile, the oil outlet is also connected with a pressure gauge 47; the electromagnetic directional valve 48 is connected with the hydraulic cylinder 3, and a one-way speed regulating valve 49 is also connected between the electromagnetic directional valve 48 and the hydraulic cylinder 3.
Referring to fig. 1, 2, 6 and 7, in a specific embodiment of the present utility model, one end port of the electromagnetic directional valve 48 (i.e., the left side port of the electromagnetic directional valve 48 in fig. 6, 7 and 8) is energized, the hydraulic transmission mechanism enters a sawing mode, and the hydraulic cylinder 3 in the hydraulic system drives the saw blade to move in the sawing direction so as to cut the aluminum sheet pipe 35.
Referring to fig. 1, 2, 6 and 8, in a specific embodiment of the present utility model, a first limit switch 36 electrically connected to the other end interface of the electromagnetic directional valve 48 (i.e. the right side interface of the electromagnetic directional valve 48 in fig. 6, 7 and 8) is provided in the box frame 30, and a first limit contact 37 for triggering the first limit switch 36 is provided on the slide 10, when the hydraulic cylinder 3 drives the sawing mechanism to cut a workpiece, the first limit contact 37 contacts the first limit switch 36, so that the right side interface of the electromagnetic directional valve 48 is electrified, the hydraulic transmission mechanism enters a retraction mode, and the hydraulic system is commutated, so that the hydraulic cylinder 3 drives the slide 10 to retract rapidly; in addition, a second limit switch 7 for controlling the electromagnetic directional valve 48 to return to the stop state shown in fig. 6 is also arranged in the box frame 30, and a second limit contact 8 for triggering the second limit switch 7 is arranged on the slide block 10; when the hydraulic cylinder 3 drives the sliding block 10 to retract, the second limit contact 8 contacts the second limit switch 7, so that the electromagnetic directional valve 48 enters a stop state, the hydraulic system stops driving the hydraulic cylinder 3, and the sawing device stops working.
With continued reference to fig. 6, 7 and 8, in one embodiment, to ensure that the aluminum pipe sheet cuts are burr-free, the saw blade should be in a sawing mode of high-speed rotation micro-feeding and quick retraction, i.e. the saw blade is rotated at a speed of 3000RPM by controlling a motor, the micro-feeding of the hydraulic cylinder 3 is controlled by controlling a one-way speed regulating valve 49 of the hydraulic transmission mechanism, and the saw blade rotates and quickly retracts during retraction, so as to prevent the saw blade from damaging the sawn pipe head. Meanwhile, in order to make the cuts at two ends of the aluminum pipe consistent, the unidirectional speed regulating valve 49 is adjusted during feeding to control the feeding flow of the hydraulic cylinder 3, thereby controlling the expansion speed of the hydraulic rod in the hydraulic cylinder 3, and simultaneously adjusting the unidirectional speed regulating valve 49 of two devices to control the flow, thereby realizing synchronous sawing and synchronous retraction of the two sawing devices. That is, the required rotational speeds of the saw blades should be the same, the feeding amount should be the same, and the action speed and the action time are consistent. Therefore, the two sawing devices adopt the same structure, but the installation direction is symmetrical about the central line, the feeding direction of the saw blade is consistent, and the locking directions of the locking nuts at the two ends are opposite.
Referring to fig. 1, 2 and 4, in a specific embodiment, the split combined type synchronous sawing device of the present utility model further comprises a compression limiting device fixed on the top of the box frame 30 for supporting and limiting and compressing the aluminum pipe piece 35, the compression limiting device comprises a workpiece support 21, and a cylinder 38 and a workpiece baffle 41 mounted above the workpiece support 21, wherein the cylinder 38 is mounted on the workpiece support 21 through a cylinder fixing seat 39, a compression block 40 is mounted on the cylinder 38, and the cylinder 38 is used for driving the compression block 40 to abut against the aluminum pipe piece 35, so that the aluminum pipe piece 35 is compressed and limited between the compression block 40 and the workpiece baffle 41.
In addition, because the aluminum pipe sheet is long, in order to prevent bending deformation due to its own weight, a middle support 32 for supporting the middle section of the aluminum pipe sheet is provided on the box frame 30, and a scratch pad 33 for preventing the aluminum pipe sheet from being scratched by direct contact with the middle support 32 is provided on the middle support 32, wherein the scratch pad 33 is a nylon support plate; the middle support 32 can be set in position and number according to the length and deflection of the aluminum pipe pieces.
Further, two ends of the workpiece support 21 are provided with protection plates 20 for blocking cutting waste (aluminum pipe heads) of the aluminum pipe sheets from flying out, and the protection plates 20 are flexible baffles and can be made of silica gel plates and organic glass; the sawing device is also provided with a waste recovery tank 23 for recovering the cutting waste, and the waste recovery tank 23 can be arranged at both sides of the sawing device.
In a specific embodiment, the sawing device further comprises a power box 31 provided on the box frame 30, and the power box 31 is used for providing power to the sawing device.
Compared with the prior art, the utility model has the beneficial effects that:
1. two sawing devices are connected through a detachable connecting rod, so that synchronous sawing of two ends of a workpiece can be realized, and one of the two sawing devices can be independently used after the connecting rod is taken down; the two devices can be connected by connecting rods with different sizes according to the lengths of the workpieces, so that the workpieces with various sizes can be adapted; the cutting size of the workpiece can be further finely adjusted through the screw rod transmission mechanism, and the operation is flexible;
2. the saw blade rotates at a high speed, and simultaneously, a micro-or slow-feeding mode is controlled through the hydraulic transmission mechanism, so that the cut after sawing the workpiece is smooth, smooth and burr-free, and the processing and manufacturing requirements of the workpiece are met;
3. the large-diameter saw blade is adopted to cut the large-size workpieces, so that the sawing difficulty of the large-size workpieces such as aluminum pipe sheets is solved.
The foregoing has outlined rather broadly the more detailed description of the present application, and the detailed description of the principles and embodiments herein has been given using specific examples, which are included to provide an additional understanding of the method and concepts of the present application; meanwhile, as those skilled in the art will have modifications in the specific embodiments and application scope in accordance with the ideas of the present application, the present description should not be construed as limiting the present application in view of the above.
Reference throughout this specification to "one embodiment," "an embodiment," or "a particular embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in at least one embodiment, and not necessarily all embodiments, of the present application. Thus, the appearances of the phrases "in one embodiment," "in an embodiment," or "in a specific embodiment" in various places throughout this specification are not necessarily all referring to the same embodiment. Furthermore, the particular features, structures, or characteristics of any specific embodiment of the present application may be combined in any suitable manner with one or more other embodiments. It will be appreciated that other variations and modifications of the embodiments of the application described and illustrated herein are possible in light of the teachings herein and are to be considered as part of the spirit and scope of the application.
It will also be appreciated that one or more of the elements shown in the figures may also be implemented in a more separated or integrated manner, or even removed because of inoperability in certain circumstances or provided because it may be useful depending on the particular application.
In addition, any labeled arrows in the drawings/figures should be considered only as exemplary, and not limiting, unless otherwise specifically indicated. Furthermore, the term "or" as used herein is generally intended to mean "and/or" unless specified otherwise. Combinations of parts or steps will also be considered as being noted where terminology is foreseen as rendering the ability to separate or combine is unclear.

Claims (10)

1. The split combined synchronous sawing device comprises a first sawing device and a second sawing device which are identical in structure and symmetrically arranged, and is characterized in that,
the first sawing device and the second sawing device respectively comprise:
a base;
a box frame located above the base;
the box body frame is slidably connected to the base through the screw transmission mechanism; and
the sawing mechanism is connected to the hydraulic transmission mechanism, wherein the screw transmission mechanism is used for enabling the box frame to slide along the length direction of the first sawing device or the second sawing device, so that the distance between the first sawing device and the second sawing device and the cutting length are adjusted; the hydraulic transmission mechanism is used for driving the sawing mechanism to reciprocate along the width direction of the first sawing device or the second sawing device so as to cut and retract;
a detachable connecting rod is arranged between the first sawing device and the second sawing device, and the connecting rod is detachably connected between a screw rod transmission mechanism of the first sawing device and a screw rod transmission mechanism of the second sawing device;
the hydraulic transmission mechanism comprises an electromagnetic reversing valve,
a first limit switch electrically connected with the electromagnetic directional valve is arranged in the box frame, a first limit contact used for triggering the first limit switch is arranged on the hydraulic transmission mechanism, and when the hydraulic transmission mechanism drives the sawing mechanism to feed the cut workpiece, the first limit contact contacts the first limit switch to enable the electromagnetic directional valve to be switched, so that the hydraulic transmission mechanism drives the sawing mechanism to retract;
the screw drive mechanism is provided with a lock nut used for limiting the movement of the screw drive mechanism, and after the screw drive mechanism adjusts the distance between the first sawing device and the second sawing device, the lock nut is adjusted to fix the cutting length.
2. The split combined type synchronous sawing device according to claim 1, wherein,
the hydraulic transmission mechanism includes:
one end of the hydraulic cylinder fixing seat is fixed on the box body frame;
the hydraulic cylinder is fixed on the hydraulic cylinder fixing seat;
at least two guide rails fixed in the box frame; and
a sliding block which is arranged on the guide rail and can slide along the guide rail,
the hydraulic rod of the hydraulic cylinder is connected with the sliding block, the sawing mechanism is fixed on the sliding block,
the hydraulic cylinder can drive the sliding block to reciprocate along the guide rail, so that the sawing mechanism is driven to cut a workpiece and retract.
3. The split combined type synchronous sawing device according to claim 2, wherein the sawing mechanism comprises: a motor, a motor base, a driving shaft, a transmission shaft, a bearing assembly and a saw blade,
the motor is fixed on the motor seat, the bearing assembly comprises a bearing seat and a bearing fixed in the bearing seat,
one end of the driving shaft is connected with the motor, the other end of the driving shaft is provided with a driving belt pulley,
the transmission shaft penetrates through the bearing, one end of the transmission shaft is connected with the saw blade, the other end of the transmission shaft is provided with a transmission belt pulley,
the driving belt pulley is connected with the driving belt pulley through belt transmission,
one side of the sliding block is connected with the motor base, and the other side of the sliding block is connected with the bearing seat, so that the sawing mechanism is fixed on the sliding block.
4. The split combined type synchronous sawing device according to claim 2, wherein,
the hydraulic transmission mechanism further comprises a one-way speed regulating valve, and the one-way speed regulating valve is used for controlling the feeding amount of the hydraulic rod so as to control the cutting and retreating speeds of the sawing mechanism.
5. The split combined type synchronous sawing device according to claim 1, wherein,
a second limit switch is further arranged in the box body frame, and a second limit contact for triggering the second limit switch is arranged on the hydraulic transmission mechanism; when the hydraulic transmission mechanism drives the sawing mechanism to retract, the second limit contact contacts the second limit switch, so that the hydraulic transmission mechanism stops operating, and the sawing device is enabled to stop operating.
6. The split combined type synchronous sawing device according to claim 1, wherein,
the screw transmission mechanism comprises rails fixed at two ends of the base, a screw rotatably fixed on the base, a rail chute corresponding to the rails and a screw nut corresponding to the screw,
the track sliding chute is arranged at the bottom of the box body frame; the screw nut is fixed at the bottom of the box body frame,
when the screw rod rotates in the screw rod nut, the rail sliding groove at the bottom of the box body frame is driven to slide along the rail, so that the box body frame is driven to slide on the base along the length direction of the sawing device,
the lock nut is arranged at one end of the screw rod, and the lock nut is adjusted so as to limit the screw rod to rotate.
7. The split combined synchro-sawing device of claim 1, further comprising:
the compressing limiting device is fixed at the top of the box body frame and used for supporting the workpiece and limiting and compressing the workpiece;
the middle support is arranged on the box body frame and is used for supporting the middle section of the workpiece.
8. The split combined type synchronous sawing device according to claim 7, wherein both ends of the sawing device are provided with protection plates for blocking cutting scraps of the workpiece from flying out.
9. The split combined synchro-sawing device of claim 8, further comprising: the waste recycling bin is used for recycling the cutting waste and is positioned on two sides of the sawing device.
10. The split combined type synchronous sawing device according to any one of the claims 1 to 9, wherein,
the sawing device further comprises a distribution box arranged on the box body frame, and the distribution box is used for providing power for the sawing device.
CN202320650947.1U 2023-03-29 2023-03-29 Split combined type synchronous sawing device Active CN219358125U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320650947.1U CN219358125U (en) 2023-03-29 2023-03-29 Split combined type synchronous sawing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320650947.1U CN219358125U (en) 2023-03-29 2023-03-29 Split combined type synchronous sawing device

Publications (1)

Publication Number Publication Date
CN219358125U true CN219358125U (en) 2023-07-18

Family

ID=87118434

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320650947.1U Active CN219358125U (en) 2023-03-29 2023-03-29 Split combined type synchronous sawing device

Country Status (1)

Country Link
CN (1) CN219358125U (en)

Similar Documents

Publication Publication Date Title
CN110900208B (en) Panel beating is with cutting board burring all-in-one
CN219358125U (en) Split combined type synchronous sawing device
CN212526288U (en) Sawing device for bicycle accessories
CN202804346U (en) Vertical sawing machine
CN210334571U (en) Steel plate cutting device
CN218283496U (en) A processing plastic equipment for solar energy aluminium frame
CN111299696A (en) One-machine-multipurpose circular sawing machine
CN213197855U (en) Aluminum foil cutting equipment
CN114769415B (en) Intelligent control type C shaped steel automatic production device
CN209811351U (en) Continuous cutting device for aluminum pipe processing
CN101612680A (en) Universal cutting machine
CN2710853Y (en) Machine for cutting plastic tubes
CN2289634Y (en) Vertical band-waw cut-off machine
CN217044859U (en) Horizontal metal band sawing machine for cutting profiles
CN112387848A (en) Rapid bar cutting machine and cutting method thereof
CN220028878U (en) Rope saw that radiating effect is good
CN221231694U (en) Novel aluminum product cutting is with cutting aluminium machine
CN2724950Y (en) Tyre slitter
CN214920998U (en) Aluminum profile production line cutting device
CN2598733Y (en) Stone material cutting machine
CN219945419U (en) Band sawing machine feeding device
CN218555807U (en) Cutting device for machining mechanical parts
CN220073449U (en) High-efficiency wire saw capable of bidirectional alternate inclined cutting
CN217318292U (en) Circular plastic part removes to drape over one's shoulders cutting edge of a knife or a sword device
CN219820081U (en) Linear cutting and cutting integrated device

Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant