CN219357446U - Vehicle-mounted rolling forming device suitable for steel belt corrugated pipe production - Google Patents
Vehicle-mounted rolling forming device suitable for steel belt corrugated pipe production Download PDFInfo
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- CN219357446U CN219357446U CN202320380835.9U CN202320380835U CN219357446U CN 219357446 U CN219357446 U CN 219357446U CN 202320380835 U CN202320380835 U CN 202320380835U CN 219357446 U CN219357446 U CN 219357446U
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- corrugated pipe
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- annular gear
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The utility model belongs to the technical field of steel strip corrugated pipe production equipment, and particularly relates to a vehicle-mounted rolling forming device suitable for steel strip corrugated pipe production. This on-vehicle type coiling device suitable for steel band bellows production usefulness drives the gear through setting up the motor and rotates and make the gear drive annular gear board rotate on the backup pad surface, the card wheel simultaneously through annular gear board's rotation at annular spacing inslot motion, annular gear board has been improved at the steady effect that rotates the messenger, make the film roll up the winding to the bellows that twines the steel wire through annular gear board's rotation, and it is better to make the repacking through the motion effect messenger of gear put the fashioned effect of coiling, job stabilization nature is good, coiling efficiency has been improved, and be convenient for change at annular gear board surface's film.
Description
Technical Field
The utility model relates to the technical field of steel belt corrugated pipe production equipment, in particular to a vehicle-mounted rolling forming device suitable for steel belt corrugated pipe production.
Background
The steel belt corrugated pipe generally refers to an HDPE steel belt reinforced spiral corrugated pipe which adopts a U-shaped steel belt composite PE material, so that the ring stiffness of the pipe is greatly improved on the premise of not increasing the cost, and the strength of the pipe is greatly improved compared with that of a winding pipe and a Clar pipe under the condition of the same weight. The method can solve a series of problems such as heavy load, and the like, and has more obvious advantages, the caliber of the produced pipe is from DN300mm to DN2400mm, the ring stiffness is kept above 8KN/m < 2 >, the weight is lighter than that of cement pipes and other plastic pipes, the strength is higher, the corrugated pipe needs to be processed after being molded, and the corrugated pipe is convenient to use after being molded.
When the existing equipment is used for forming, the corrugated pipe needs to be formed step by step, and the processing effect is low. The utility model discloses a bellows coiling device as disclosed in chinese patent CN217729720U, through setting up coil of strip make-up machine, bellows rubber coating device, shaping cutting device and unloader, the coil of strip make-up machine is the level setting, and bellows rubber coating device sets up the side at the coil of strip make-up machine and is located the discharge end of coil of strip make-up machine, bellows rubber coating device is equipped with bellows conveyor, unloader is located bellows conveyor's side, shaping cutting device is located between bellows conveyor and the unloader. The utility model realizes the coiling operation of the corrugated pipe, realizes the automatic forming of the corrugated pipe and improves the working efficiency.
However, the device has poor molding effect in the molding mode of using the electric cylinder to drive the guide roller to finish the rolling work on the corrugated pipe, the phenomenon of incomplete rolling possibly occurs, and the replacement of the film is inconvenient.
Therefore, it is needed to provide a vehicle-mounted rolling forming device suitable for the production of the steel strip corrugated pipe.
Disclosure of Invention
The utility model aims to provide a vehicle-mounted rolling forming device suitable for the production of a steel strip corrugated pipe, which solves the problems that the forming effect is poor, incomplete rolling possibly occurs and the film is inconvenient to replace in the prior art.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the vehicle-mounted rolling forming device suitable for the production of the steel belt corrugated pipe comprises a supporting seat, wherein a forming machine is fixedly arranged at the top of the supporting seat, the corrugated pipe is movably connected inside the forming machine, a fixing frame is fixedly connected with the left side surface of the supporting seat, a guide plate is arranged on the left side surface of the fixing frame, and a rolling forming mechanism is arranged on the left side of the fixing frame;
the winding and shaping mechanism comprises a winding unit and a blanking unit, wherein the winding unit comprises a supporting plate, a guide hole, an annular limiting groove, an annular gear plate, a supporting rod, a clamping wheel, a film, a motor and a gear, and the blanking unit comprises a blanking frame, a sensor, a guide plate, a supporting rod, a driving device and a transmission rod;
the bottom of the supporting plate is fixedly arranged on the left side of the top of the fixing frame, the guide hole penetrates through the surface of the supporting plate, and the annular limiting groove is formed in the surface of the supporting plate and has a diameter larger than that of the guide hole.
Preferably, the support rod is provided with a plurality of, and a plurality of support rod fixed mounting is at annular gear inboard surface, the card wheel rotates with the one end that annular gear was kept away from to support rod and is connected, card wheel surface and annular spacing groove inside swing joint, film movable mounting is kept away from the one end surface of support rod at annular gear, and annular gear passes through the cooperation of card wheel and annular spacing groove and fixes in the backup pad.
Preferably, the motor is arranged on the right side of the bottom of the supporting plate, an output shaft of the motor penetrates through the bottom of the supporting plate and is rotationally connected with the gear, the side surface of the gear is meshed with the annular gear plate, and the annular gear plate drives the film to roll the corrugated pipe by driving the gear to rotate through the motor.
Preferably, the sensor is fixedly arranged on the left inner surface of the blanking frame, the bottom of the supporting rod is fixedly arranged on the top of the blanking frame, the top of the supporting rod is movably connected with the inner side surface of the bottom of the guide plate, and the supporting rod is provided with a telescopic function to support the guide plate.
Preferably, the driving device is fixedly arranged at the top of the blanking frame, the bottom of the transmission rod is in transmission connection with an output shaft of the driving device, and the top of the transmission rod is connected with one end, far away from the support rod, of the bottom of the guide plate.
Preferably, the left side surface fixedly connected with transmission frame of mount, the unloading unit sets up in transmission frame left side, transmission frame top is provided with the transmission roller, the transmission roller surface is connected with the bellows, drives the transmission roller through the inside actuating mechanism that is equipped with of transmission frame and carries the bellows.
Preferably, the L-shaped supporting plate is fixedly arranged at the top of the left side of the transmission frame, the cutting-off electric cylinder is arranged at the top of the L-shaped supporting plate, an output shaft of the cutting-off electric cylinder penetrates through the top of the L-shaped supporting plate to be in transmission connection with a blade, and the blade is driven to rotate to cut the corrugated pipe through the cutting-off electric cylinder.
Compared with the prior art, the utility model has the beneficial effects that:
1. this on-vehicle type coiling device suitable for steel band bellows production usefulness drives the gear through setting up the motor and rotates and make the gear drive annular gear board rotate on the backup pad surface, the card wheel simultaneously through annular gear board's rotation at annular spacing inslot motion, annular gear board has been improved at the steady effect that rotates the messenger, make the film roll up the winding to the bellows that twines the steel wire through annular gear board's rotation, and it is better to make the repacking through the motion effect messenger of gear put the fashioned effect of coiling, job stabilization nature is good, coiling efficiency has been improved, and be convenient for change at annular gear board surface's film.
2. This on-vehicle type roll up shaping device suitable for steel band bellows production usefulness through setting up the sensor, when the bellows one end through the transmission roller transmission was detected by the sensor, and the transmission signal makes cuts off the jar and drives the blade and cut the bellows, accomplishes the cutting back, drives the transfer line through drive arrangement and rises and make the baffle slope to make the bellows drop, accomplish the unloading, saved the manual work more, it is more convenient when making the device ejection of compact.
Drawings
FIG. 1 is a schematic diagram of a front view structure of the present utility model;
FIG. 2 is a schematic view of a winding unit according to the present utility model;
FIG. 3 is a schematic diagram of a transmission cutting mechanism according to the present utility model;
fig. 4 is a schematic structural diagram of a blanking unit of the present utility model.
In the figure: 1. a support base; 21. a molding machine; 22. a bellows; 31. a fixing frame; 32. a guide plate; 401. a support plate; 402. a guide hole; 403. an annular limit groove; 404. an annular gear plate; 405. a support rod; 406. a clamping wheel; 407. film roll; 408. a motor; 409. a gear; 410. a blanking frame; 411. a sensor; 412. a guide plate; 413. a support rod; 414. a driving device; 415. a transmission rod; 51. a transmission rack; 52. a conveying roller; 53. an L-shaped support plate; 54. cutting off the electric cylinder; 55. a blade.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-4, the present utility model provides a technical solution: the utility model provides a on-vehicle formula roll up shaping device suitable for steel band bellows production usefulness, includes supporting seat 1, and supporting seat 1 top fixed mounting has make-up machine 21, and make-up machine 21 inside swing joint has bellows 22, and supporting seat 1 left side surface fixedly connected with mount 31, and mount 31 left side surface mounting has deflector 32, plays the supporting role to bellows 22 through mount 31 and deflector 32, makes its stable effect better in the transportation, and the mount 31 left side is provided with rolls up the shaping mechanism;
the winding and shaping mechanism comprises a winding unit and a blanking unit, wherein the winding unit comprises a supporting plate 401, a guide hole 402, an annular limiting groove 403, an annular gear plate 404, a supporting rod 405, a clamping wheel 406, a film 407, a motor 408 and a gear 409, and the blanking unit comprises a blanking frame 410, a sensor 411, a guide plate 412, a supporting rod 413, a driving device 414 and a transmission rod 415;
the bottom of the supporting plate 401 is fixedly arranged at the left side of the top of the fixed frame 31, the guide hole 402 is penetrated and arranged on the surface of the supporting plate 401, the annular limiting groove 403 is arranged on the surface of the supporting plate 401 and has a diameter larger than that of the guide hole 402, a plurality of supporting rods 405 are arranged on the inner side surface of the annular gear plate 404, the clamping wheel 406 is rotationally connected with one end of the supporting rods 405 far away from the annular gear plate 404, the outer surface of the clamping wheel 406 is movably connected with the inside of the annular limiting groove 403, the clamping wheel 406 moves in the annular limiting groove 403 through the rotation of the annular gear plate 404, the stabilizing effect of the annular gear plate 404 in rotation is improved, the film 407 is movably arranged on the surface of the annular gear plate 404 far away from the supporting rods 405, the film 407 is convenient to be assembled and disassembled for replacement, the motor 408 is arranged on the right side of the bottom of the supporting plate 401, the output shaft of the motor 408 penetrates through the bottom of the supporting plate 401 and is rotationally connected with the gear 409, the side surface of the gear 409 is meshed with the annular gear plate 404, the gear 409 is driven to rotate by the motor 408 to drive the gear 409 to drive the annular gear plate 404 to rotate on the surface of the supporting plate 401, the film 407 is used for rolling and winding the corrugated pipe 22 wound with steel wires, the modified rolling and forming effect is better through the movement effect of the gear 409, the sensor 411 is fixedly arranged on the left inner surface of the blanking frame 410, the bottom of the supporting rod 413 is fixedly arranged on the top of the blanking frame 410, the top of the supporting rod 413 is movably connected with the inner side surface of the bottom of the guiding plate 412, the supporting rod 413 has a certain telescopic effect to support one side of the bottom of the guiding plate 412, the driving device 414 is fixedly arranged on the top of the blanking frame 410, the bottom of the driving rod 415 is in transmission connection with the output shaft of the driving device 414, the top of the driving rod 415 is connected with one end of the guiding plate 412 far away from the supporting rod 413, the left surface of the fixing frame 31 is fixedly connected with the transmission frame 51, the unloading unit sets up in transmission frame 51 left side, transmission frame 51 top is provided with transmission roller 52, transmission roller 52 surface is connected with bellows 22, the inside actuating mechanism that is equipped with of transmission frame 51 drives transmission roller 52 and carries bellows 22, L shape backup pad 53 is provided with cutting jar 54 in transmission frame 51 left side top fixed mounting, cutting jar 54 output shaft runs through L shape backup pad 53 top transmission and is connected with blade 55, through setting up sensor 411, when the bellows one end of transmission through transmission roller 52 is detected by sensor 411, the transmission signal makes cutting jar 54 drive blade 55 cut bellows 22, after accomplishing the cutting, drive transfer line 415 rise through actuating device 414 and make baffle 412 slope, thereby make bellows 22 drop, the unloading after accomplishing the shaping, manual work has been saved and unloading efficiency has been improved.
When the corrugated tube 22 is used, the corrugated tube 22 is transported to the inside of the supporting plate 401 through the forming machine 21, the motor 408 drives the gear 409 to rotate, the gear 409 drives the annular gear plate 404 to rotate on the surface of the supporting plate 401, the film 407 winds the corrugated tube 22 wound with steel wires, the transmission roller 52 is driven to transport the corrugated tube through the driving mechanism arranged in the transmission frame 51 after winding is completed, when one end of the corrugated tube is detected by the sensor 411, the transmission signal enables the cutting cylinder 54 to drive the blade 55 to cut the corrugated tube 22, and after cutting is completed, the corrugated tube 22 on the guide plate 412 drives the transmission rod 415 to ascend through the driving device 414, so that the guide plate 412 is inclined, the corrugated tube 22 falls down, and forming blanking is completed.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises an element.
Claims (7)
1. The utility model provides a vehicle-mounted type is rolled up and is made type device suitable for steel band bellows production usefulness, includes supporting seat (1), supporting seat (1) top fixed mounting has make-up machine (21), make-up machine (21) inside swing joint has bellows (22), supporting seat (1) left side fixedly connected with mount (31), mount (31) left side surface mounting has deflector (32), its characterized in that: a coil forming mechanism is arranged on the left side of the fixing frame (31);
the winding and shaping mechanism comprises a winding unit and a blanking unit, wherein the winding unit comprises a supporting plate (401), a guide hole (402), an annular limiting groove (403), an annular gear plate (404), a supporting rod (405), a clamping wheel (406), a film (407), a motor (408) and a gear (409), and the blanking unit comprises a blanking frame (410), a sensor (411), a guide plate (412), a supporting rod (413), a driving device (414) and a transmission rod (415);
the bottom of the supporting plate (401) is fixedly arranged on the left side of the top of the fixing frame (31), the guide hole (402) is formed in the surface of the supporting plate (401) in a penetrating mode, and the annular limiting groove (403) is formed in the surface of the supporting plate (401) and is larger than the guide hole (402) in diameter.
2. The vehicle-mounted coil forming device for producing the steel strip corrugated pipe according to claim 1, wherein: the utility model discloses a film laminating machine, including annular gear plate (404), branch (405) and clamping wheel (406), branch (405) are provided with a plurality ofly, a plurality of branch (405) fixed mounting is at annular gear plate (404) inboard surface, clamping wheel (406) are kept away from the one end rotation of annular gear plate (404) with branch (405) and are connected, clamping wheel (406) surface and the inside swing joint of annular spacing groove (403), film (407) movable mounting is kept away from the one end surface of branch (405) at annular gear plate (404).
3. The vehicle-mounted coil forming device for producing the steel strip corrugated pipe according to claim 1, wherein: the motor (408) is arranged on the right side of the bottom of the supporting plate (401), an output shaft of the motor (408) penetrates through the bottom of the supporting plate (401) to be rotationally connected with a gear (409), and the side surface of the gear (409) is meshed with the annular gear plate (404).
4. The vehicle-mounted coil forming device for producing the steel strip corrugated pipe according to claim 1, wherein: the sensor (411) is fixedly arranged on the left inner surface of the blanking frame (410), the bottom of the supporting rod (413) is fixedly arranged on the top of the blanking frame (410), and the top of the supporting rod (413) is movably connected with the inner side surface of the bottom of the guide plate (412).
5. The vehicle-mounted coil forming device for producing the steel strip corrugated pipe according to claim 1, wherein: the driving device (414) is fixedly arranged at the top of the blanking frame (410), the bottom of the transmission rod (415) is in transmission connection with an output shaft of the driving device (414), and the top of the transmission rod (415) is connected with one end, far away from the supporting rod (413), of the bottom of the guide plate (412).
6. The vehicle-mounted coil forming device for producing the steel strip corrugated pipe according to claim 1, wherein: the left side surface fixedly connected with transmission frame (51) of mount (31), unloading unit sets up in transmission frame (51) left side, transmission frame (51) top is provided with transmission roller (52), transmission roller (52) surface is connected with bellows (22).
7. The vehicle-mounted coil forming device for producing the steel strip corrugated pipe as claimed in claim 6, wherein: an L-shaped supporting plate (53) is fixedly arranged at the top of the left side of the transmission frame (51), a cutting cylinder (54) is arranged at the top of the L-shaped supporting plate (53), and an output shaft of the cutting cylinder (54) penetrates through the top of the L-shaped supporting plate (53) to be connected with a blade (55) in a transmission manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320380835.9U CN219357446U (en) | 2023-03-03 | 2023-03-03 | Vehicle-mounted rolling forming device suitable for steel belt corrugated pipe production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320380835.9U CN219357446U (en) | 2023-03-03 | 2023-03-03 | Vehicle-mounted rolling forming device suitable for steel belt corrugated pipe production |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219357446U true CN219357446U (en) | 2023-07-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320380835.9U Active CN219357446U (en) | 2023-03-03 | 2023-03-03 | Vehicle-mounted rolling forming device suitable for steel belt corrugated pipe production |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219357446U (en) |
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2023
- 2023-03-03 CN CN202320380835.9U patent/CN219357446U/en active Active
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