CN219356142U

CN219356142U - Granulator for producing ceramsite

Info

Publication number: CN219356142U
Application number: CN202320478069.XU
Authority: CN
Inventors: 顾俊杰; 孟英杰; 康兴生; 苏强; 黄丽珠; 胡喆; 范洪凯; 肖子博
Original assignee: Environmental Engineering Co ltd Shandong Academy Of Environmental Science; Shandong Academy of Environmental Science
Current assignee: Environmental Engineering Co ltd Shandong Academy Of Environmental Science; Shandong Academy of Environmental Science
Priority date: 2023-03-14
Filing date: 2023-03-14
Publication date: 2023-07-18
Anticipated expiration: 2033-03-14

Abstract

The utility model discloses a granulator for ceramsite production, which comprises a wedge-shaped base, wherein a material containing disc is arranged on an inclined surface of the wedge-shaped base, a motor in the wedge-shaped base is connected with a connecting shaft on the material containing disc, a liquid spraying assembly and a limiting plate are arranged on a mounting frame on the wedge-shaped base, the liquid spraying assembly comprises a rotating shaft and a liquid guide pipe, the rotating shaft and the liquid guide pipe are both rotatably arranged on the mounting frame, one end of the rotating shaft is clamped with the center of the material containing disc, the other end of the rotating shaft and the liquid guide pipe are both fixedly provided with chain wheels, two groups of chain wheels are connected through a chain, one end of the liquid guide pipe is sleeved with a slip ring water inlet head, two groups of first liquid outlet pipes and two groups of second liquid outlet pipes are fixedly arranged at the other end of the liquid guide pipe, and the limiting plate is positioned in the material containing disc. The adhesive is sprayed on the surface and the inside of the material through the first liquid outlet pipe and the second liquid outlet pipe respectively, so that the uniformity of contact between the adhesive and the material can be improved, and the fluidity of the material in the material containing disc can be improved through the second liquid outlet pipe which rotates, so that the granulating effect of the device is enhanced.

Description

Granulator for producing ceramsite

Technical Field

The utility model relates to the technical field of pelleting machines, in particular to a pelleting machine for producing ceramsite.

Background

The ceramsite is a lightweight aggregate produced by foaming in a rotary kiln. The material has the characteristics of spherical shape, smooth and hard surface, honeycomb shape inside, small density, low heat conductivity and high strength. In the granulating process, a disc granulator is mainly adopted, the existing disc granulator mainly comprises a discharging disc, a scraping plate, a spray head, a motor and a frame, wherein the discharging disc is installed at the output end of the motor and is obliquely arranged with the ground, the motor is fixed on the frame, and the scraping plate is fixed on the frame and is positioned in the discharging disc. The working principle is as follows: the motor drives the blowing disc to rotate, raw materials rotate in the blowing disc under the action of centrifugal force, extrude with the disc wall and roll at the disc wall, simultaneously, the nozzle sprays adhesive in the blowing disc, and because of rolling and collision, powder particle materials are attached together to form balls by means of the surface tension of the adhesive to become particles, but the existing nozzle can only spray the adhesive on the surface of the disc granulator, so that the adhesive can only contact with the materials on the surface of the blowing disc, and the granulating effect is poor. Therefore, a granulator for producing ceramsite is provided to solve the technical problems.

Disclosure of Invention

The utility model aims to provide a granulator for producing ceramsite, which can effectively solve the problems.

The aim of the utility model can be achieved by the following technical scheme:

the utility model provides a granulator for haydite production, includes the wedge base, be provided with flourishing material disc on the inclined plane of wedge base, be provided with the motor through the bolt fastening in the first mount in the wedge base, the output of motor pass through the shaft coupling with the connecting axle on the flourishing material disc is connected, fixedly on the wedge base be provided with the mounting bracket, be provided with hydrojet subassembly and limiting plate on the mounting bracket, hydrojet subassembly includes pivot and catheter, the pivot with the catheter all rotates and sets up on the mounting bracket, the one end of pivot is established and is blocked through the linking hole cover the linking post at flourishing material disc center, the other end of pivot with all be fixed the sprocket that is provided with on the catheter, two sets of the sprocket is connected by the chain, the chain is fixed by preventing the tripping, the one end cover of catheter is equipped with the sliding ring head, the other end of catheter is fixed to be provided with two sets of first drain pipes and two sets of second drain pipes, the limiting plate is located flourishing material disc.

Further, four groups of limiting frames are fixedly arranged on the inclined surface of the wedge-shaped base, the wedge-shaped base is rotatably arranged in four groups of limiting frames, and four groups of universal wheels and two groups of fixing components are uniformly arranged at the lower end of the wedge-shaped base.

Further, fixed subassembly includes backup pad, hydraulic telescoping column and two sets of reference column, the both sides of wedge base are fixed respectively and are provided with the second mount, the one end of hydraulic telescoping column passes through the bolt fastening in the second mount, the other end runs through first through-hole on the wedge base just has through the bolt fastening the backup pad, two sets of reference column threaded connection is in the both ends of backup pad, and two sets of the upper end slip of reference column wears to establish in the second through-hole on the wedge base.

Further, the lower extreme of backup pad is provided with anti-skidding rubber pad, fixedly on the anti-skidding rubber pad be provided with two sets of T type fixture blocks, two sets of T type fixture block slip card is established in two sets of T type draw-in grooves in the backup pad.

Further, the one end of wedge base is provided with collects the box, it is located to collect the box hold the low end of material disc, connect the draw-in groove has been seted up respectively to the both ends of collecting the box, evenly be provided with two sets of connection fixture blocks on the wedge base, two sets of connection fixture block slip card is established two sets of connect in the draw-in groove.

The utility model has the beneficial effects that:

1. through placing the material that produces haydite in flourishing material disc and making the material cover second drain pipe to with outside adhesive supply equipment and slip ring water inlet head are connected, then drive flourishing material disc through the starter motor and rotate, flourishing material disc rotates and drive the material and remove, and flourishing material disc rotates and make the pivot rotate through linking post and linking hole cooperation, the pivot rotates and makes the catheter rotate through two sets of sprockets and chain cooperation, the catheter rotates and drives first drain pipe and second drain pipe rotation, the adhesive is carried from the catheter to rethread outside adhesive supply equipment, first drain pipe rotates at the surface of material at this moment and sprays the adhesive, the second drain pipe rotates in the inside of material and sprays the adhesive, not only can improve the homogeneity that adhesive contacted with the material, pivoted second drain pipe can also improve the mobility of material in flourishing material disc, thereby reinforcing device's granulating effect.

2. When the device needs to be moved, the device can be moved through four groups of universal wheels at the lower end of the wedge-shaped base, the moving device is convenient, after the device is moved to a proper position, the hydraulic telescopic column is controlled to extend, the hydraulic telescopic column extends to drive the supporting plate to move downwards, after the supporting plate moves downwards to be in contact with the ground, the supporting plate reversely jacks up the wedge-shaped base, the universal wheels are separated from the ground, at the moment, the device can be fixed, and the fixing device is convenient.

Drawings

The utility model is further described below with reference to the accompanying drawings.

FIG. 1 is a schematic perspective view of the present utility model;

FIG. 2 is an exploded view of the present utility model;

FIG. 3 is a right side view of a portion of the structure of the present utility model;

FIG. 4 is an exploded view of the spray assembly of the present utility model, partially in section;

fig. 5 is an exploded view of the fastening assembly of the present utility model.

In the figure, the correspondence between the component names and the drawing numbers is:

10. a wedge-shaped base; 11. a universal wheel; 12. a collection box; 13. a material containing disc; 14. a mounting frame; 15. a limiting plate; 16. a limit frame; 17. a first through hole; 18. a second through hole; 19. connecting a clamping block; 20. a connecting clamping groove; 21. the second fixing frame; 22. a motor; 23. a first fixing frame; 24. a chain; 25. a rotating shaft; 26. a connection hole; 27. a second liquid outlet pipe; 28. a catheter; 29. a first liquid outlet pipe; 30. a sprocket; 31. slip ring water inlet head; 101. positioning columns; 102. an anti-slip rubber pad; 103. a T-shaped clamping block; 104. a T-shaped clamping groove; 105. a support plate; 106. and a hydraulic telescopic column.

Detailed Description

The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model.

Examples:

as shown in fig. 1 to 4, a granulator for ceramsite production comprises a wedge-shaped base 10, a material containing disc 13 is arranged on the inclined surface of the wedge-shaped base 10, a motor 22 is fixed in a first fixing frame 23 in the wedge-shaped base 10 through bolts, the output end of the motor 22 is connected with a connecting shaft on the material containing disc 13 through a coupler, a mounting frame 14 is fixedly arranged on the wedge-shaped base 10, a liquid spraying component and a limiting plate 15 are arranged on the mounting frame 14, the liquid spraying component comprises a rotating shaft 25 and a liquid guide tube 28, the rotating shaft 25 and the liquid guide tube 28 are all rotationally arranged on the mounting frame 14, one end of the rotating shaft 25 is sleeved with a connecting column which is used for clamping the center of the material containing disc 13 through a connecting hole 26, the other end of the rotating shaft 25 and the liquid guide tube 28 are fixedly provided with chain wheels 30, two groups of chain wheels 30 are connected through chains 24, one end of the liquid guide tube 28 is sleeved with a slip ring water inlet head 31, the other end of the liquid guide tube 28 is fixedly provided with two groups of first liquid outlet tubes 29 and two groups of second liquid outlet tubes 27, and the limiting plate 15 is positioned in the Cheng Liao disc 13.

When the ceramic grain granulating device is used, materials for producing ceramic grains are placed in the material containing disc 13, the materials cover the second liquid outlet pipe 27, external adhesive supply equipment (not shown) is connected with the slip ring water inlet head 31, then the material containing disc 13 is driven to rotate by the starting motor 22, the material containing disc 13 rotates to drive the materials to move, the rotating shaft 25 is driven to rotate by the rotation of the material containing disc 13 through the matching of the connecting columns and the connecting holes 26, the liquid guide pipe 28 is driven to rotate by the rotation of the rotating shaft 25 through the matching of the two groups of chain wheels 30 and the chains 24, the liquid guide pipe 28 drives the first liquid outlet pipe 29 and the second liquid outlet pipe 27 to rotate, finally the adhesive is conveyed from the liquid guide pipe 28 through the external adhesive supply equipment, at the moment, the first liquid outlet pipe 29 rotates to spray the adhesive on the surface of the materials, the second liquid outlet pipe 27 rotates to spray the adhesive in the interior of the materials, the uniformity of contact between the adhesive and the materials can be improved, and the mobility of the materials in the material containing disc 13 can also be improved by the rotating second liquid outlet pipe 27, so that the granulating effect of the device is enhanced.

Referring to fig. 1, four groups of limiting frames 16 are fixedly arranged on the inclined surface of the wedge-shaped base 10, the wedge-shaped base 10 is rotatably arranged in the four groups of limiting frames 16, the material containing disc 13 is limited by the limiting frames 16, a motor 22 is convenient to drive the material containing disc 13 to rotate, four groups of universal wheels 11 and two groups of fixing components are uniformly arranged at the lower end of the wedge-shaped base 10, and the device is convenient to move by arranging the universal wheels 11.

Referring to fig. 2, 3 and 5, the fixing assembly includes a support plate 105, a hydraulic telescopic column 106 and two sets of positioning columns 101, two sides of the wedge base 10 are respectively and fixedly provided with a second fixing frame 21, one end of the hydraulic telescopic column 106 is fixed in the second fixing frame 21 through bolts, the other end of the hydraulic telescopic column penetrates through a first through hole 17 on the wedge base 10 and is fixedly provided with the support plate 105 through bolts, the two sets of positioning columns 101 are in threaded connection with two ends of the support plate 105, and the upper ends of the two sets of positioning columns 101 are slidably arranged in a second through hole 18 on the wedge base 10 in a penetrating manner, when the device moves to a proper position, the hydraulic telescopic column 106 is controlled to extend, the hydraulic telescopic column 106 extends to drive the support plate 105 to move downwards, and when the support plate 105 moves downwards to contact with the ground, the support plate 105 reversely jacks up the wedge base 10 and separates the universal wheel 11 from the ground, at the moment, the device can be fixed, and the fixing device is convenient.

Referring to fig. 5, the lower end of the supporting plate 105 is provided with an anti-slip rubber pad 102, two sets of T-shaped clamping blocks 103 are fixedly arranged on the anti-slip rubber pad 102, the two sets of T-shaped clamping blocks 103 are slidably clamped in two sets of T-shaped clamping grooves 104 on the supporting plate 105, and the friction force between the supporting plate 105 and the ground can be improved by arranging the anti-slip rubber pad 102, so that the stability of the device in fixing is improved, the anti-slip rubber pad 102 has a certain buffering effect, vibration generated during the working of the device can be reduced, meanwhile, the anti-slip rubber pad 102 is connected with the supporting plate 105 in a clamping manner, and the anti-slip rubber pad 102 of a wearing part is convenient to replace.

Referring to fig. 2, a collecting box 12 is disposed at one end of a wedge-shaped base 10, the collecting box 12 is disposed at a lower end of a material containing disc 13, connection clamping grooves 20 are respectively formed at two ends of the collecting box 12, two groups of connection clamping blocks 19 are uniformly disposed on the wedge-shaped base 10, the two groups of connection clamping blocks 19 are slidably clamped in the two groups of connection clamping grooves 20, materials falling from the lower end of the material containing disc 13 are conveniently collected by the aid of the collecting box 12, and the collecting box 12 and the wedge-shaped base 10 are detachably designed, so that the collecting box 12 is convenient to detach and clean.

The working principle of the utility model is as follows: firstly, the material for producing the ceramsite is placed in a material containing disc 13, the material covers a second liquid outlet pipe 27, then an external adhesive supply device is connected with a slip ring water inlet head 31, the material containing disc 13 is driven to rotate by a starting motor 22, the material containing disc 13 is driven to rotate, the material containing disc 13 rotates to drive the material to move, a rotating shaft 25 is driven to rotate by the cooperation of a connecting column and a connecting hole 26, a liquid guide pipe 28 is driven to rotate by the rotation of the rotating shaft 25 through the cooperation of two groups of chain wheels 30 and a chain 24, the liquid guide pipe 28 drives a first liquid outlet pipe 29 and a second liquid outlet pipe 27 to rotate, finally, the adhesive is conveyed from the liquid guide pipe 28 through the external adhesive supply device, at the moment, the first liquid outlet pipe 29 rotates on the surface of the material to spray the adhesive, the second liquid outlet pipe 27 rotates inside the material to spray the adhesive, the uniformity of contact between the adhesive and the material can be improved, and the mobility of the material in the material containing disc 13 can also be improved by the rotating second liquid outlet pipe 27, so that the granulating effect of the device is enhanced.

When the device needs to be moved, the device can be moved through four groups of universal wheels 11 at the lower end of the wedge-shaped base 10, the moving device is convenient, after the device moves to a proper position, the hydraulic telescopic column 106 is controlled to extend, the hydraulic telescopic column 106 extends to drive the support plate 105 to move downwards, after the support plate 105 moves downwards to be in contact with the ground, the support plate 105 reversely jacks up the wedge-shaped base 10 and enables the universal wheels 11 to be separated from the ground, at the moment, the device can be fixed, and the fixing device is convenient.

Claims

1. A granulator for haydite production, its characterized in that: including wedge base (10), be provided with flourishing material disc (13) on the inclined plane of wedge base (10), be fixed with motor (22) through the bolt fastening in first mount (23) in wedge base (10), the output of motor (22) pass through the shaft coupling with be connected with connecting axle on flourishing material disc (13), the fixed mounting bracket (14) that is provided with on wedge base (10), be provided with hydrojet subassembly and limiting plate (15) on mounting bracket (14), hydrojet subassembly includes pivot (25) and catheter (28), pivot (25) with catheter (28) all rotate and set up on mounting bracket (14), the one end of pivot (25) is established and is blocked through the linking hole (26) cover the linking post at flourishing material disc (13) center, the other end of pivot (25) with all be fixed on catheter (28) and be provided with sprocket (30), two sets of sprocket (30) are connected by chain (24), catheter (24) are fixed by anti-tripping, second end (28) are equipped with two sets of drain pipes (31), the limiting plate (15) is positioned in the material containing disc (13).

2. A granulator for the production of ceramsite according to claim 1, characterized in that: the utility model discloses a wedge-shaped base, including wedge-shaped base (10), wedge-shaped base, fixed spacing frame (16) of four groups that are provided with in inclined plane of wedge-shaped base (10), wedge-shaped base (10) rotates and sets up four groups in spacing frame (16), the lower extreme of wedge-shaped base (10) evenly is provided with four sets of universal wheels (11) and two sets of fixed subassembly.

3. A granulator for the production of ceramsite according to claim 2, characterized in that: the fixing assembly comprises a supporting plate (105), a hydraulic telescopic column (106) and two groups of positioning columns (101), wherein a second fixing frame (21) is fixedly arranged on two sides of the wedge-shaped base (10) respectively, one end of the hydraulic telescopic column (106) is fixed in the second fixing frame (21) through bolts, the other end of the hydraulic telescopic column penetrates through a first through hole (17) in the wedge-shaped base (10) and is fixedly provided with the supporting plate (105) through bolts, the two groups of positioning columns (101) are in threaded connection with two ends of the supporting plate (105), and the upper ends of the two groups of positioning columns (101) slide and penetrate through the second through holes (18) in the wedge-shaped base (10).

4. A granulator for the production of ceramsite according to claim 3, characterized in that: the anti-slip rubber pad (102) is arranged at the lower end of the supporting plate (105), two groups of T-shaped clamping blocks (103) are fixedly arranged on the anti-slip rubber pad (102), and the two groups of T-shaped clamping blocks (103) are slidably clamped in the two groups of T-shaped clamping grooves (104) on the supporting plate (105).

5. A granulator for the production of ceramsite according to claim 1, characterized in that: the utility model discloses a material containing disc, including wedge base (10), collection box (12), connection draw-in groove (20) have been seted up respectively at the one end of wedge base (10), collection box (12) are located the low end of material containing disc (13), connection fixture block (19) are evenly provided with two sets of on wedge base (10), two sets of connection fixture block (19) slip card is established in two sets of connection fixture groove (20).