CN219340891U - An integral overturning mechanism of an integral push type container loader - Google Patents
An integral overturning mechanism of an integral push type container loader Download PDFInfo
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- CN219340891U CN219340891U CN202320171963.2U CN202320171963U CN219340891U CN 219340891 U CN219340891 U CN 219340891U CN 202320171963 U CN202320171963 U CN 202320171963U CN 219340891 U CN219340891 U CN 219340891U
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Abstract
本实用新型涉及集装箱装货机技术领域,具体的说是一种整体推送式集装箱装货机的整体翻转机构,包括两组平行设置的支撑架,所述支撑架呈∏型,两组所述支撑架上端共同固定设有两组相互平行的横杆,一组所述横杆上端通过轴承座转动设有丝杆,所述丝杆通过第一电机驱动转动。本实用新型通过液压缸工作,能够驱动夹爪组件上下移动,通过第一电机工作,能够驱动两组夹爪组件相互靠近,可将货物连同放置在货物上端的木托板整体包围夹住,通过第二电机工作,能够驱动夹爪组件夹持的货物连同放置在货物上端的木托板进行180度旋转,自动将木托板置于货物下端,无需人工将货物搬起再放于木托板上端,提高工作效率,降低工人劳动强度。
The utility model relates to the technical field of container loaders, in particular to an integral overturning mechanism of an integral push type container loader, which comprises two sets of supporting frames arranged in parallel. The upper ends are jointly fixed with two sets of cross bars parallel to each other, and the upper ends of one set of cross bars are provided with screw rods for rotation through bearing seats, and the screw rods are driven to rotate by the first motor. The utility model can drive the jaw assembly to move up and down through the operation of the hydraulic cylinder, and can drive the two groups of jaw assemblies to approach each other through the operation of the first motor, and can surround and clamp the goods together with the wooden pallet placed on the upper end of the goods. The second motor works, which can drive the goods clamped by the jaw assembly to rotate 180 degrees together with the wooden pallet placed on the upper end of the cargo, and automatically place the wooden pallet on the lower end of the cargo, without manually lifting the cargo and placing it on the wooden pallet The upper end improves work efficiency and reduces labor intensity of workers.
Description
技术领域technical field
本实用新型涉及集装箱装货机技术领域,具体为一种整体推送式集装箱装货机的整体翻转机构。The utility model relates to the technical field of container loaders, in particular to an integral overturning mechanism of an integral push type container loader.
背景技术Background technique
集装箱为长方体的储运箱,集装箱装卸是指以集装箱作为货物单元,采用供集装箱车辆和船舶的装卸、堆场(仓库)内集装箱堆码、拆垛及转运的专用机械进行装卸的方式。集装箱在装货物时,为了方便码垛,使得货物摆放整齐,合理利用空间,需要在货物下端放置托板,现有技术中,一般是需要一人将货物抬起,一人将托板塞入货物下端,或者人工直接将货物抬至托板上端,使得工人劳动强度大,装箱效率低。The container is a rectangular parallelepiped storage box. Container loading and unloading refers to the loading and unloading of containers as cargo units, using special machinery for loading and unloading container vehicles and ships, stacking, unstacking and transshipment of containers in the yard (warehouse). When the container is loaded, in order to facilitate stacking, make the goods neatly placed, and make reasonable use of the space, it is necessary to place a pallet at the lower end of the cargo. In the prior art, it is generally necessary for one person to lift the cargo and one person to insert the pallet into the cargo. The lower end, or the goods are directly lifted to the upper end of the pallet manually, which makes the labor intensity of the workers high and the packing efficiency low.
为此,我们推出一种整体推送式集装箱装货机的整体翻转机构。For this reason, we introduce an integral overturning mechanism of an integral push type container loader.
实用新型内容Utility model content
本实用新型的目的在于提供一种整体推送式集装箱装货机的整体翻转机构,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide an integral overturning mechanism of an integral push type container loader, so as to solve the problems raised in the above-mentioned background technology.
为实现上述目的,本实用新型提供如下技术方案:一种整体推送式集装箱装货机的整体翻转机构,包括两组平行设置的支撑架,所述支撑架呈∏型,两组所述支撑架上端共同固定设有两组相互平行的横杆,一组所述横杆上端通过轴承座转动设有丝杆,所述丝杆通过第一电机驱动转动,所述丝杆表面设有两组方向相反的螺纹,所述丝杆上且位于两组所述螺纹处均螺纹连接有螺母座,所述螺母座上端固定设有顶板,所述顶板下端固定设有滑块,另一组所述横杆上端固定设有用于滑动连接滑块的第一导轨;In order to achieve the above purpose, the utility model provides the following technical solutions: an integral overturning mechanism of an integral push type container loader, which includes two sets of supporting frames arranged in parallel, the supporting frames are Π-shaped, and the upper ends of the two sets of supporting frames There are two sets of cross bars parallel to each other fixed together, the upper end of one set of the cross bars is rotated by a screw rod through the bearing seat, and the screw rod is driven and rotated by the first motor, and the surface of the screw rod is provided with two groups of opposite directions. The threads on the screw rod and located at the two groups of threads are all threaded with a nut seat, the upper end of the nut seat is fixed with a top plate, the lower end of the top plate is fixed with a slider, and the other set of cross bars The upper end is fixedly provided with a first guide rail for slidingly connecting the slider;
所述顶板上端固定安装有液压缸,所述液压缸下端固定设有驱动箱体,两组所述驱动箱体相对的一侧壁通过轴承转动设有转轴,所述转轴通过设置在驱动箱体内的驱动组件驱动转动,所述转轴位于驱动箱体外部的一端固定设有夹爪组件。A hydraulic cylinder is fixedly installed on the upper end of the top plate, and a driving box is fixedly arranged at the lower end of the hydraulic cylinder. The opposite side walls of the two groups of the driving boxes are provided with rotating shafts through bearings, and the rotating shafts are arranged in the driving box. The driving assembly is driven to rotate, and the end of the rotating shaft outside the drive box is fixed with a jaw assembly.
所述支撑架底部焊接有底板,所述底板与支撑架之间焊接有加强筋。底板置于地面,加强筋加强底板与支撑架之间的结构强度。A bottom plate is welded on the bottom of the support frame, and a reinforcing rib is welded between the bottom plate and the support frame. The base plate is placed on the ground, and the reinforcing ribs strengthen the structural strength between the base plate and the supporting frame.
所述驱动箱体外与夹爪组件相背的一侧壁固定设有滑条,所述顶板下端固定设置有安装板,所述安装板伸入两组所述横杆之间下端,所述安装板朝向驱动箱体的一侧面固定设有用于滑动连接滑条的第二导轨。通过滑条在第二导轨上滑动,对驱动箱体起到导向限位作用,使得驱动箱体在液压缸的驱动下进行竖直上下移动,不会发生偏移。The side wall of the outside of the drive box opposite to the jaw assembly is fixed with a slide bar, and the lower end of the top plate is fixed with a mounting plate, and the mounting plate extends into the lower end between the two sets of cross bars. A side of the mounting plate facing the drive box is fixedly provided with a second guide rail for slidingly connecting the sliding bar. The sliding bar slides on the second guide rail to guide and limit the drive box, so that the drive box moves vertically up and down under the drive of the hydraulic cylinder without deviation.
所述驱动组件包括第二电机、固定设置于第二电机输出轴的主动锥齿轮和固定设置在转轴上的从动锥齿轮,所述从动锥齿轮与主动锥齿轮相啮合。通过第二电机工作,驱动主动锥齿轮转动,从而驱动从动锥齿轮和转轴转动。The driving assembly includes a second motor, a driving bevel gear fixedly arranged on the output shaft of the second motor, and a driven bevel gear fixedly arranged on the rotating shaft, and the driven bevel gear meshes with the driving bevel gear. Through the operation of the second motor, the driving bevel gear is driven to rotate, thereby driving the driven bevel gear and the rotating shaft to rotate.
左右两组所述夹爪组件对称设置,所述夹爪组件包括第一侧板,所述第一侧板上下两端均固定设有第一夹爪,所述第一侧板前后两端均固定设有第二夹爪,前后所述第二夹爪相对的一侧面均固定设有第二侧板。通过左右两侧的夹爪组件向货物的方向移动,并将货物连同木托板整体包围夹住。The left and right groups of jaw assemblies are arranged symmetrically, and the jaw assemblies include a first side plate. A second clamping jaw is fixedly provided, and a second side plate is fixedly provided on a side opposite to the front and rear second clamping jaws. The jaw components on the left and right sides move towards the direction of the goods, and the goods are surrounded and clamped together with the wooden pallet as a whole.
与现有技术相比,本实用新型的有益效果是:本实用新型通过液压缸工作,能够驱动夹爪组件上下移动,通过第一电机工作,能够驱动两组夹爪组件朝向相反的方向移动,通过两组夹爪组件相互靠近,可将货物连同放置在货物上端的木托板整体包围夹住,通过第二电机工作,能够驱动夹爪组件夹持的货物连同放置在货物上端的木托板进行180度旋转,自动将木托板置于货物下端,将货物连同木托板放在滚筒线上输送,无需人工将货物搬起再放于木托板上端,提高工作效率,降低工人劳动强度。Compared with the prior art, the beneficial effect of the utility model is that the utility model can drive the jaw assembly to move up and down through the operation of the hydraulic cylinder, and can drive the two sets of jaw assemblies to move in opposite directions through the operation of the first motor. By two sets of jaw assemblies approaching each other, the goods together with the wooden pallet placed on the upper end of the goods can be encircled and clamped as a whole, and the goods clamped by the jaw assembly together with the wooden pallet placed on the upper end of the goods can be driven through the operation of the second motor Carry out 180-degree rotation, automatically place the wooden pallet on the lower end of the goods, and transport the goods together with the wooden pallet on the roller line, without manually lifting the goods and then placing them on the top of the wooden pallet, improving work efficiency and reducing labor intensity of workers .
附图说明Description of drawings
图1为本实用新型俯视结构示意图;Fig. 1 is the utility model top view structure schematic diagram;
图2为本实用新型主视结构示意图;Fig. 2 is a schematic diagram of the main view structure of the utility model;
图3为本实用新型驱动箱体和夹爪组件结构示意图;Fig. 3 is a structural schematic diagram of the drive box and the jaw assembly of the utility model;
图4为本实用新型顶板结构示意图。Fig. 4 is a schematic diagram of the roof structure of the utility model.
图中:1、支撑架;2、横杆;3、丝杆;4、第一电机;5、螺母座;6、顶板;7、滑块;8、第一导轨;9、液压缸;10、驱动箱体;11、转轴;12、底板;13、加强筋;14、滑条;15、安装板;16、第二导轨;17、第二电机;18、主动锥齿轮;19、从动锥齿轮;20、第一侧板;21、第一夹爪;22、第二夹爪;23、第二侧板。In the figure: 1. Support frame; 2. Cross bar; 3. Screw rod; 4. First motor; 5. Nut seat; 6. Top plate; 7. Slider; 8. First guide rail; 9. Hydraulic cylinder; 10 , driving box; 11, rotating shaft; 12, base plate; 13, reinforcing rib; 14, sliding bar; 15, mounting plate; 16, second guide rail; 17, second motor; 18, driving bevel gear; 19, driven Bevel gear; 20, the first side plate; 21, the first jaw; 22, the second jaw; 23, the second side plate.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参阅图1-4,本实用新型提供一种技术方案:一种整体推送式集装箱装货机的整体翻转机构,包括两组平行设置的支撑架1,支撑架1呈∏型,支撑架1底部焊接有底板12,底板12与支撑架1之间焊接有加强筋13。底板12置于地面,加强筋13加强底板12与支撑架1之间的结构强度。Please refer to Figures 1-4, the utility model provides a technical solution: an integral overturning mechanism of an integral push type container loader, including two sets of support frames 1 arranged in parallel, the support frames 1 are Π-shaped, and the bottom of the support frame 1
两组支撑架1上端共同固定设有两组相互平行的横杆2,一组横杆2上端通过轴承座转动设有丝杆3,丝杆3通过第一电机4驱动转动,丝杆3表面设有两组方向相反的螺纹,丝杆3上且位于两组螺纹处均螺纹连接有螺母座5,螺母座5上端固定设有顶板6,顶板6下端固定设有滑块7,另一组横杆2上端固定设有用于滑动连接滑块7的第一导轨8。通过滑块7在第一导轨8内滑动,对顶板6起到导向限位作用,使得顶板6只能进行左右滑动,通过第一电机4工作,驱动丝杆3转动,使得两组螺母座5朝向相反的方向移动,从而带动两组顶板6朝向相反的方向移动。The upper ends of the two sets of support frames 1 are jointly fixed with two sets of
顶板6上端固定安装有液压缸9,液压缸9下端固定设有驱动箱体10,驱动箱体10外与夹爪组件相背的一侧壁固定设有滑条14,顶板6下端固定设置有安装板15,安装板15伸入两组横杆2之间下端,安装板15朝向驱动箱体10的一侧面固定设有用于滑动连接滑条14的第二导轨16。通过液压缸9工作,驱动驱动箱体10进行上下移动,通过滑条14在第二导轨16上滑动,对驱动箱体10起到导向限位作用,使得驱动箱体10在液压缸9的驱动下进行竖直上下移动,不会发生偏移。The upper end of the
两组驱动箱体10相对的一侧壁通过轴承转动设有转轴11,转轴11通过设置在驱动箱体10内的驱动组件驱动转动,驱动组件包括第二电机17、固定设置于第二电机17输出轴的主动锥齿轮18和固定设置在转轴11上的从动锥齿轮19,从动锥齿轮19与主动锥齿轮18相啮合,转轴11位于驱动箱体10外部的一端固定设有夹爪组件,左右两组夹爪组件对称设置,夹爪组件包括第一侧板20,第一侧板20上下两端均固定设有第一夹爪21,第一侧板20前后两端均固定设有第二夹爪22,前后第二夹爪22相对的一侧面均固定设有第二侧板23。在上一工位时,木托板是直接放置在货物上端的,通过左右两侧的夹爪组件向货物的方向移动,并将货物连同木托板整体包围夹住;通过第二电机17工作,驱动主动锥齿轮18转动,从而驱动从动锥齿轮19和转轴11转动,带动夹爪组件、货物连同木托板进行180度旋转,将木托板翻转到货物下端。The opposite side walls of the two groups of
具体的,使用时,通过液压缸9工作,驱动驱动箱体10连同夹爪组件向下移动,将两组夹爪组件移动至与货物平齐,然后通过第一电机4工作,驱动丝杆3转动,使得两组顶板6、驱动箱体10和夹爪组件向货物的方向移动,通过两组夹爪组件将货物连同木托板整体包围夹住,再通过液压缸9反向工作,驱动驱动箱体10、夹爪组件、货物连同木托板向上移动,使得货物连同木托板脱离下端滚筒线,然后通过驱动组件的第二电机17工作,驱动转轴11带动夹爪组件、货物连同木托板进行180度旋转,通过液压缸9工作,将货物连同木托板向下移动放置回滚筒线上,第一电机4和液压缸9反向工作,将夹爪组件向外再向上远离货物连同木托板,即可通过滚筒线将货物连同木托板移动至下一工位。Specifically, when in use, the
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.
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