CN219335190U

CN219335190U - Novel square rail cleaning machine

Info

Publication number: CN219335190U
Application number: CN202320653935.4U
Authority: CN
Inventors: 胡伟呈; 朱光鑫; 赵亚
Original assignee: Zhejiang Zhongrail Transmission Technology Co ltd
Current assignee: Zhejiang Zhongrail Transmission Technology Co ltd
Priority date: 2023-03-24
Filing date: 2023-03-24
Publication date: 2023-07-14
Anticipated expiration: 2033-03-24

Abstract

The utility model discloses a novel square rail cleaning machine, which comprises a shell seat, wherein the outer end of the shell seat is an open end, a supporting plate is fixed on the shell seat, a cleaning pool is placed on the supporting plate, an ultrasonic vibration rod is arranged in the cleaning pool, an ultrasonic generator is arranged in the shell seat, and a connecting wire is connected between the ultrasonic vibration rod and the ultrasonic generator; a material containing frame is arranged above the cleaning tank, a group of through holes are formed in the material containing frame, a first hydraulic oil cylinder is arranged in the middle of the top end of the shell seat, first guide rods are arranged at the left side end and the right side end of the material containing frame, and a group of first guide sleeves are fixed on the shell seat; a supporting plate is arranged above the material containing frame, a group of electromagnets are arranged at the bottom end of the supporting plate, a second hydraulic oil cylinder is arranged at the top end of the shell seat, a group of second guide rods are arranged on the left side and the right side of the supporting plate, and a group of second guide sleeves are arranged on the shell seat. The utility model has ingenious structural design, can clean the rail of the other side efficiently and thoroughly, and is worthy of popularization and application.

Description

Novel square rail cleaning machine

Technical Field

The utility model relates to a cleaning device, in particular to a novel square rail cleaning machine for cleaning rolling functional parts.

Background

The square guide rail is also called as square rail, is a guide part for bearing and running on the square rail by a sliding block, the surface of the square rail needs to be decontaminated and chip-removing cleaned after the square rail is machined, and conventionally, the square rail is placed in a cleaning tank by a brush for brushing and cleaning by the brush by a manual brush.

Chinese patent No. CN 113814209A discloses a linear guide rail cleaning line, which comprises a guide rail cleaner, the guide rail cleaner comprises a welding frame, a roller line, a cleaning pipeline, a bag filter, a water pump, a spray assembly, a cleaner shield, an exhaust blower, a heater, a hot air blower, a hot air pipe and a roller line motor; the roller wire is arranged in the welding frame and comprises a plurality of chain wheel type rollers and two roller wire side edges, the plurality of chain wheel type rollers are driven by a roller wire motor, a guide bar is arranged in the middle area of the roller wire, two groups of spraying components are arranged at the cleaning cabin position, each spraying component comprises a cross beam bracket and a nozzle bracket, 4 nozzles are distributed on the nozzle bracket, a flat nozzle is arranged at the air drying cabin position, air blowing cleaning is carried out on a guide rail counter bore, an annular air knife is arranged at the rear end of the air drying cabin, a cleaning machine shield is fixed at the upper part of the welding frame and is divided into three cabins, a cleaning chamber, an air drying chamber and a hot air drying chamber in sequence, a funnel-shaped reflux port is arranged at the bottom of the welding frame, and the funnel-shaped reflux port, the water tank, the water pump, the bag type filter, the cleaning pipeline and the spraying tail end form a cleaning loop; the exhaust blower, the heater and the hot air blower are respectively fixed at the top of the cleaning machine shield, the hot air blower is connected with one side of the heater, and the other side of the heater is communicated with the cleaning machine shield through the hot air pipeline; the linear guide rail cleaning line can only clean one square rail at a time, and has low efficiency and high cleaning cost.

Disclosure of Invention

The utility model aims to solve the defects of the prior art, and provides a novel square rail cleaning machine which is convenient, efficient and capable of thoroughly cleaning square rails up, down, left and right, thereby meeting the requirements of high square rail cleaning efficiency and low cleaning cost.

The utility model solves the technical problems by adopting the technical scheme that: the novel square rail cleaning machine comprises a shell seat, wherein the inner end of the shell seat is an opening end, a supporting plate is fixed on the shell seat, a cleaning pool is placed on the supporting plate, an ultrasonic vibration rod is arranged in the cleaning pool, an ultrasonic generator is arranged in the shell seat, and a connecting wire is connected between the ultrasonic vibration rod and the ultrasonic generator; a material containing frame is arranged above the cleaning tank, a group of through holes are formed in the material containing frame, a first hydraulic oil cylinder for driving the material containing frame to move up and down is fixed in the middle of the top end of the shell seat, a group of first guide rods which are arranged at intervals along the length direction of the material containing frame are fixed at the left side end and the right side end of the material containing frame, a group of first guide sleeves are fixed on the shell seat, and each first guide rod is respectively spliced with each first guide sleeve; a first supporting plate is arranged above the material containing frame, a group of electromagnets are fixed at the bottom end of the first supporting plate, a second hydraulic cylinder for driving the first supporting plate to move up and down is fixed at the top end of the shell seat, a group of second guide rods are fixed at the left side and the right side of the first supporting plate at intervals along the length direction of the first supporting plate, a group of second guide sleeves are fixed on the shell seat, and each second guide rod is spliced with each second guide sleeve together; the PLC controller is installed on the shell seat, the power switch and the control screen are installed on the shell seat, and the PLC controller is connected with the power switch, the control screen, the first hydraulic cylinder, the second hydraulic cylinder, the ultrasonic generator and the electromagnet through lines. The shell and the open end are used for supporting all the components and facilitating the square rail to be placed at the material containing frame through the open end; the cleaning pool, the ultrasonic vibration rod, the ultrasonic generator and the connecting wire have the functions that the ultrasonic generator is utilized to act in the clean water pool through the ultrasonic vibration rod, so that cleaning liquid in the clean water pool is oscillated, and the rail is thoroughly cleaned; the first hydraulic cylinder, the first guide rod and the first guide sleeve have the functions of preventing deflection of the material containing frame and guiding and stably moving the material containing frame up and down; the first supporting plate and the electromagnet have the functions of sucking the square rail, and then exposing the bottom surface of the square rail for cleaning, so that the upper part, the lower part, the left part and the right part of the square rail can be thoroughly cleaned; the second hydraulic cylinder, the second guide rod and the second guide sleeve have the functions of preventing deflection of the first support plate, guiding up and down movement of the first support plate and stabilizing movement of the first support plate; the PLC controller has the effects that the integrated cleaning of the square rail can be intelligently controlled, and the production efficiency can be greatly improved only by pressing the start on the control screen; the control screen has the function of conveniently modifying the cleaning parameters so as to adapt to square rails with different specifications; the PLC controller in the scheme is a general programmable logic controller in the market, and can be selected from the brands of general Mitsubishi PLC, schneider PLC, uygur Unitronics, taida PLC, song-down PLC and the like in the market; in addition, the program setting of the PLC is basically consistent with the principle of a setting method passing through the market, and a common technician can set program instructions by himself according to the processing speed and efficiency requirements, so that the PLC is quick in aspect; the ultrasonic generator and the ultrasonic vibration rod are the existing products in the market, and can be selected from the products of Jiangsu Jiujia ultrasonic technology Co., ltd, diposi technology (Shanghai) Co., ltd.

Further perfecting, a group of rotating rollers are arranged on the material containing frame at intervals along the length direction of the material containing frame, and the highest end of each rotating roller is higher than the material containing end face of the Cheng Liao frame. The rotating roller has the function that the square rail can be easily pushed into the material containing frame by using the rotating roller, so that the labor intensity is reduced.

Further perfecting, the cleaning tank is provided with a liquid discharge pipe, the tail end of the liquid discharge pipe is provided with a valve, and the liquid outlet end of the valve is provided with a filter. The liquid discharge pipe has the function of being capable of conveniently replacing the cleaning liquid in the cleaning pool; the valve and the filter have the functions of filtering impurities in the cleaning liquid, so that the cleaning liquid can be filtered cleanly and reused.

Further perfecting, the four corners of the bottom of the shell seat are respectively fixed with supporting feet. The effect of the support feet here is to make the housing more stable.

The beneficial effects of the utility model are as follows:

1) Cleaning and placing are convenient and efficient;

2) The upper, lower, left and right of the square rail can be thoroughly cleaned;

3) The cleaning amount is large, and 8-10 square rails can be cleaned at the same time;

4) The automatic degree is high, the square rail can be automatically cleaned only by manually placing the square rail in the material containing frame, and the labor intensity of workers is low.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is an enlarged partial view of area A of FIG. 1;

FIG. 3 is a perspective view of a material containing frame according to the present utility model;

fig. 4 is a flow chart of the working principle of the utility model.

Reference numerals illustrate: the cleaning device comprises a shell seat 1, an open end 1-1, a supporting plate 2, a cleaning tank 3, an ultrasonic vibration rod 4, an ultrasonic generator 5, a connecting wire 6, a material containing frame 7, a through hole 7-1, a first hydraulic cylinder 8, a first guide rod 9, a first guide sleeve 10, a first supporting plate 11, an electromagnet 12, a second hydraulic cylinder 13, a second guide rod 14, a second guide sleeve 15, a rotating roller 16, a liquid discharge pipe 17, a valve 18, a filter 19, a supporting foot 20, a square rail 21, cleaning liquid 22, a PLC (programmable logic controller) 23, a power switch 24 and a control screen 25.

Detailed Description

The utility model is further described below with reference to the accompanying drawings:

referring to the drawings: the novel square rail cleaning machine comprises a shell seat 1, wherein the inner end of the shell seat 1 is an opening end 1-1, a supporting plate 2 is fixed on the shell seat 1, a cleaning pool 3 is placed on the supporting plate 2, an ultrasonic vibration rod 4 is arranged in the cleaning pool 3, an ultrasonic generator 5 is arranged in the shell seat 1, and a connecting wire 6 is connected between the ultrasonic vibration rod 4 and the ultrasonic generator 5; a material containing frame 7 is arranged above the cleaning tank 3, a group of through holes 7-1 are formed in the material containing frame 7, a first hydraulic cylinder 8 for driving the material containing frame 7 to move up and down is fixed in the middle of the top end of the shell seat 1, a group of first guide rods 9 are fixed at the left side end and the right side end of the material containing frame 7 at intervals along the length direction of the material containing frame 7, a group of first guide sleeves 10 are fixed on the shell seat 1, and each first guide rod 9 is respectively spliced with each first guide sleeve 10; a first supporting plate 11 is arranged above the material containing frame 7, a group of electromagnets 12 are fixed at the bottom end of the first supporting plate 11, a second hydraulic cylinder 13 for driving the first supporting plate 11 to move up and down is fixed at the top end of the shell seat 1, a group of second guide rods 14 are fixed at the left side and the right side of the first supporting plate 11 at intervals along the length direction of the first supporting plate 11, a group of second guide sleeves 15 are fixed on the shell seat 1, and each second guide rod 14 is respectively spliced with each second guide sleeve 15; the PLC controller 23 is arranged on the shell seat 1, the power switch 24 and the control screen 25 are arranged on the shell seat 1, and the PLC controller 23 is connected with the power switch 24, the control screen 25, the first hydraulic cylinder 8, the second hydraulic cylinder 13, the ultrasonic generator 5 and the electromagnet 12 in a circuit manner.

The material containing frame 7 is provided with a group of rotating rollers 16 which are arranged at intervals along the length direction of the material containing frame 7, and the highest end of each rotating roller 16 is higher than the material containing end face of the Cheng Liao frame 7.

The cleaning tank 3 is provided with a liquid discharge pipe 17, the tail end of the liquid discharge pipe 17 is provided with a valve 18, and the liquid outlet end of the valve 18 is provided with a filter 19.

Support legs 20 are fixed at four corners of the bottom of the shell seat 1.

The working principle of the utility model is as follows: firstly, square rails 21 are placed into a material containing frame 7 one by one (as shown in a first diagram of fig. 4), then a power switch 24 is started, a working button on a control screen 25 is pressed, then a first hydraulic cylinder 8 drives the material containing frame 7 to move downwards and be immersed in cleaning liquid of a cleaning pool 3, then a PLC controller 23 controls an ultrasonic generator 5 to work and utilizes an ultrasonic vibration rod 4 to generate super-frequency oscillation, so that the cleaning liquid vibrates, the square rails 21 are cleaned, the bottom surfaces of the square rails 21 are attached to rotating rollers 6, the bottom surfaces of the square rails 21 cannot be thoroughly cleaned, at this time, the PLC controller 23 controls a second hydraulic cylinder 13 to start and drive a first supporting plate 11 to move downwards, at this time, the PLC controller 23 already controls all electromagnets 12 to be electrified and have suction force, the second hydraulic cylinder 13 drives all electromagnets 12 to move downwards and be sucked on the top surfaces of the square rails 21 (as shown in a second diagram of fig. 4), at this time, the PLC controller 23 again controls the first hydraulic cylinder 8 to start and drive the material containing frame 7 to move downwards, and enable the sucked square rails 21 to be in a state of being suspended, as shown in the second diagram of fig. 4, and the bottom surfaces of the square rails 21 can be thoroughly cleaned by the cleaning pool 21, and the bottom surfaces of the square rails 21 can be thoroughly cleaned by placing the square rails 21 in a state of the three-side rails 21, and the cleaning machine is worth the cleaning machine is high in a state, and the cleaning machine is worth cleaning the cleaning of the bottom surfaces of the square rails 21 is carried out, and the cleaning surface of the square rails 21 is completely cleaned by placing the square rails 21, and the bottom surface cleaning rails 21, and the bottom surface has high cost and the cleaning quality cleaning efficiency and has high quality cleaning efficiency and clean quality cleaning efficiency.

While the utility model has been shown and described with reference to a preferred embodiment, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the scope of the utility model.

Claims

1. The utility model provides a novel square rail cleaning machine, includes shell seat (1), characterized by: the outer end of the shell seat (1) is an open end (1-1), a supporting plate (2) is fixed on the shell seat (1), a cleaning pool (3) is placed on the supporting plate (2), an ultrasonic vibration rod (4) is installed in the cleaning pool (3), an ultrasonic generator (5) is installed in the shell seat (1), and a connecting wire (6) is connected between the ultrasonic vibration rod (4) and the ultrasonic generator (5);

a material containing frame (7) is arranged above the cleaning tank (3), a group of through holes (7-1) are formed in the material containing frame (7), a first hydraulic cylinder (8) for driving the material containing frame (7) to move up and down is fixed in the middle of the top end of the shell seat (1), a group of first guide rods (9) which are arranged at intervals along the length direction of the material containing frame (7) are fixed at the left side end and the right side end of the material containing frame (7), a group of first guide sleeves (10) are fixed on the shell seat (1), and each first guide rod (9) is respectively spliced with each first guide sleeve (10);

the novel material holding frame is characterized in that a first supporting plate (11) is arranged above the material holding frame (7), a group of electromagnets (12) are fixed at the bottom end of the first supporting plate (11), a second hydraulic cylinder (13) for driving the first supporting plate (11) to move up and down is fixed at the top end of the shell seat (1), a group of second guide rods (14) arranged at intervals along the length direction of the first supporting plate (11) are fixed at the left side and the right side of the first supporting plate (11), a group of second guide sleeves (15) are fixed at the shell seat (1), and the second guide rods (14) are respectively spliced with the second guide sleeves (15).

2. The novel square rail cleaning machine according to claim 1, wherein: a group of rotating rollers (16) which are arranged at intervals along the length direction of the material containing frame (7) are arranged on the material containing frame (7), and the highest end of each rotating roller (16) is higher than the material containing end face of the Cheng Liao frame (7).

3. The novel square rail cleaning machine according to claim 1, wherein: the cleaning tank (3) is provided with a liquid discharge pipe (17), the tail end of the liquid discharge pipe (17) is provided with a valve (18), and the liquid outlet end of the valve (18) is provided with a filter (19).

4. The novel square rail cleaning machine according to claim 1, wherein: supporting feet (20) are fixed at four corners of the bottom of the shell seat (1).