CN219335025U

CN219335025U - Vision collection robot with environmental dust removal function

Info

Publication number: CN219335025U
Application number: CN202320145645.9U
Authority: CN
Inventors: 张剑锋; 赵昕宇; 尹会生
Original assignee: Zhuhai Taiyi Artificial Intelligence Co ltd
Current assignee: Zhuhai Taiyi Artificial Intelligence Co ltd
Priority date: 2023-02-07
Filing date: 2023-02-07
Publication date: 2023-07-14
Anticipated expiration: 2033-02-07

Abstract

The utility model belongs to the technical field of vision collection, and particularly relates to a vision collection robot with an environment dust removal function, which comprises a top plate, wherein a kk module is installed on the inner top surface of the top plate, an image collection module and a manipulator are installed on a sliding seat of the kk module, front and rear baffle plates are connected to the front and rear ends of the top plate, side plates are connected to the left and right sides of the front and rear baffle plates, a controller and a water pump are installed on the top plate, a water inlet and outlet of the water pump is respectively connected with a water inlet pipe and an electric flow regulating valve, a water outlet pipe connected with the electric flow regulating valve is connected with two water diversion pipes through a tee joint, a main water pipe connected with the water diversion pipes is installed on a support frame through a pipe clamp, the support frame is installed on the front and rear baffle plates, a plurality of spray heads are installed on the main water pipe, and a dust sensor is installed on the inner wall of the side plate. The water body sprayed out of the plurality of spray heads can form two water curtains on the upper side of the conveyor belt, and the quantity of suspended particles in the space below the top plate is effectively reduced by matching with shielding of the side plates, so that the image acquisition effect of the image acquisition module is ensured.

Description

Vision collection robot with environmental dust removal function

Technical Field

The utility model belongs to the technical field of vision collection, and particularly relates to a vision collection robot with an environment dust removal function.

Background

In the prior art, a technology for screening coal gangue by matching with image recognition is developed on the basis of mechanical gangue selection, such as a coal dressing system based on artificial intelligent image recognition, which is proposed by the patent of the utility model with the issued publication number of CN213377939U, is characterized in that the gangue and coal blocks are identified in real time through the artificial intelligent image recognition technology, and a diversion sorting mechanism arranged on a conveyor belt is controlled to act so as to separate the gangue from the coal blocks, and the technical defects of wasting resources and energy are overcome, the structure is simpler, the maintenance is easy, and the coal dressing system is easy to deploy underground. However, the above structure has the following disadvantages:

because the dust emission amount in the coal mine environment is large, the imaging device receives the reflected light of the scene and is influenced by suspended particles in the air, the influence is represented by the scattering effect of the suspended particles in the air on the light, and the scattering effect can weaken the color contrast of the original image, so that the image is difficult to recognize; in addition, the coverage of suspended particles in the air on the surface of the camera also affects the image recognition effect. Therefore, a vision collection robot with an environment dust removal function is provided, and image recognition work can be stably carried out in a coal mine environment with a large dust emission amount.

Disclosure of Invention

In view of the above problems, an object of the present utility model is to: the utility model provides a vision collection robot with environment dust removal function, solves current vision collection equipment and receives the influence of the suspension granule in the air easily in the great colliery environment of raise dust volume, and then leads to the problem that image recognition's effect reduces.

In order to achieve the above purpose, the utility model adopts the technical scheme that: the utility model provides a vision collection robot with environmental dust removal function, includes the roof, kk module is installed to the interior top surface of roof, install image acquisition module and manipulator on the slide of kk module, both ends all are connected with front and back baffle around the roof, the left and right sides of roof, front and back baffle is connected with the curb plate, the bottom of curb plate is connected with the bottom plate, controller and water pump are installed to the top surface of roof, the inlet outlet of water pump is connected with inlet tube and electric flow control valve respectively, electric flow control valve's one end is connected with the outlet pipe, the outlet pipe is connected with two shunt tubes through the tee bend, the one end of main water pipe is connected to the shunt tube, the pipe clamp of main water pipe outside clamping is installed on the support frame, the support frame is installed on front and back baffle, install a plurality of shower nozzles on the curved surface side of main water pipe, install dust sensor on the inner wall of curb plate.

The beneficial effects of the utility model are as follows: the water body sprayed out of the plurality of spray heads can form two water curtains on the upper side of the conveyor belt, and the quantity of suspended particles in the space below the top plate is effectively reduced by matching with shielding of the side plates, so that the image acquisition effect of the image acquisition module is ensured.

In order to effectively prevent water sprayed by the spray head from splashing on the image acquisition module;

as a further improvement of the above technical scheme: the water outlet end of the spray head is obliquely arranged in a direction away from the front baffle and the rear baffle.

The beneficial effects of this improvement are: the water curtain sprayed out of the spray head is inclined outwards, so that the splashing amount of the water body to the lower part of the top plate can be effectively reduced.

In order to effectively match the water curtain sprayed by the spray head with the side plate, the quantity of suspended particles in the space below the top plate is reduced;

as a further improvement of the above technical scheme: the straight line distance between the end surfaces of the two ends of the side plate and the main water pipe is not less than 10cm.

The beneficial effects of this improvement are: the side plate extending to the outer side of the main water pipe can be effectively matched with the inclined water curtain sprayed by the spray head, so that the throughput of outside air directly entering the lower part of the top plate without filtering by the water curtain is reduced.

In order to facilitate the installation of the main water pipe;

as a further improvement of the above technical scheme: the top surface of curb plate has seted up the mounting groove of adaptation installation main water pipe.

The beneficial effects of this improvement are: the main water pipe can be put into the installation groove from top to bottom, and then is installed and used.

In order to effectively isolate suspended particles in the outside air;

as a further improvement of the above technical scheme: the bottom surfaces of the front baffle and the rear baffle are 20 cm to 30cm lower than the bottom end of the spray head, and the curved side surfaces of the main water pipe are tightly attached to the surfaces of the front baffle and the rear baffle.

The beneficial effects of this improvement are: the front baffle and the rear baffle can play a role in shielding before the water sprayed by the spray head forms a complete water curtain, so that suspended particles in the outside air are reduced to enter the lower part of the top plate.

In order to ensure the stability of the installation of the main water pipe;

as a further improvement of the above technical scheme: the number of the supporting frames is multiple, and the supporting frames are arranged at equal intervals along the axial direction of the main water pipe.

The beneficial effects of this improvement are: the main water pipe can be firmly clamped and fixed by the supporting frames matched with the pipe clamps.

In order to effectively reduce the water consumption;

as a further improvement of the above technical scheme: the controller comprises a PLC module, a relay and a control switch, and is electrically connected with the electric flow regulating valve and the dust sensor.

The beneficial effects of this improvement are: the dust sensor monitors dust in the air between the two water curtains, so that the bottom plate controls the flow of the electric flow regulating valve, and the water consumption is reduced.

None of the parts of the device are the same as or can be implemented using prior art.

Drawings

FIG. 1 is a schematic diagram of a first embodiment of the present utility model;

FIG. 2 is a schematic diagram of a second embodiment of the present utility model;

FIG. 3 is a front view of the present utility model;

in the figure: 1. a top plate; 2. front and rear baffles; 3. a side plate; 4. a water pump; 5. a water inlet pipe; 6. an electric flow rate regulating valve; 7. a water outlet pipe; 8. a tee joint; 9. a water diversion pipe; 10. a main water pipe; 11. a pipe clamp; 12. a support frame; 13. a spray head; 14. a mounting groove; 15. a bottom plate; 16. a controller; 17. a kk module; 18. an image acquisition module; 19. a manipulator; 20. a dust sensor.

Detailed Description

In order that those skilled in the art may better understand the technical solutions of the present utility model, the following detailed description of the present utility model with reference to the accompanying drawings is provided for exemplary and explanatory purposes only and should not be construed as limiting the scope of the present utility model.

Example 1:

as shown in fig. 1-3: the utility model provides a vision collection robot with environmental dust removal function, includes roof 1, kk module 17 is installed to the interior top surface of roof 1, install image acquisition module 18 and manipulator 19 on the slide of kk module 17, both ends all are connected with front and back baffle 2 around roof 1, the left and right sides of front and back baffle 2 is connected with curb plate 3, the bottom of curb plate 3 is connected with bottom plate 15, controller 16 and water pump 4 are installed to the top surface of roof 1, the inlet and outlet of water pump 4 are connected with inlet tube 5 and electric flow control valve 6 respectively, electric flow control valve 6's one end is connected with outlet pipe 7, outlet pipe 7 is connected with two shunt tubes 9 through tee bend 8, shunt tube 9 connects the one end of main water pipe 10, the pipe clamp 11 of main water pipe 10 outside cartridge is installed on support frame 12, the support frame 12 is arranged on the front baffle plate 2 and the rear baffle plate 2, a plurality of spray heads 13 are arranged on the curved surface side surface of the main water pipe 10, a dust sensor 20 is arranged on the inner wall of the side plate 3, water sprayed by the spray heads 13 can form two water curtains on the upper side of the conveyor belt, the quantity of suspended particles in the space below the top plate 1 is effectively reduced by matching with the shielding of the side plate 3, the image acquisition effect of the image acquisition module 18 is ensured, the water outlet end of the spray head 13 is obliquely arranged in the direction away from the front baffle plate 2, the water curtain sprayed by the spray head 13 is obliquely outwards, the splashing quantity of the water body to the lower side of the top plate 1 can be effectively reduced, the linear distance between the end surfaces of the two ends of the side plate 3 and the main water pipe 10 is not less than 10cm, the inclined water curtain sprayed by the spray heads 13 can be effectively matched with the side plate 3 extending to the outer side of the main water pipe 10, the throughput of outside air directly entering the lower part of the top plate 1 without filtering by a water curtain is reduced, the top surface of the side plate 3 is provided with a plurality of mounting grooves 14 for adapting and mounting the main water pipe 10, the main water pipe 10 can be put into the mounting grooves 14 from top to bottom, and then is mounted and used, the bottom surface of the front baffle plate 2 and the bottom surface of the rear baffle plate 2 are lower than the bottom end 20-30 cm of the spray head 13, the curved surface side surface of the main water pipe 10 is tightly attached to the surface of the front baffle plate 2 and the surface of the rear baffle plate 2, the front baffle plate 2 and the rear baffle plate 2 can form a complete water curtain before the spray head 13 sprays water, the shielding effect is achieved, suspended particles in the outside air are reduced, the suspended particles enter the lower part of the top plate 1, the plurality of support frames 12 are arranged at equal intervals along the axial direction of the main water pipe 10, the plurality of support frames 12 are matched with the pipe clamp 11 to firmly clamp the main water pipe 10, the controller 16 comprises a PLC module, a relay and a control switch, the controller 16 is electrically connected with the electric flow control valve 6 and the dust sensor 20, the dust sensor 20 monitors the air in the air between the two water curtains, the electric flow control valve is controlled by the electric flow control valve 6, and the loss is reduced, and the water consumption is low.

The working principle of the technical scheme is as follows: the device is arranged on the upper side of a conveyor belt which is the same as the conveyor belt for conveying the coal gangue, so that the whole device is stably arranged on the ground under the support of a bottom plate 15, the conveyor belt is positioned below a top plate 1, the conveyor belt is positioned between two side plates 3, and then one end of a water inlet pipe 5 is connected with a water source such as a water tank; the image acquisition module 18 acquires image information, and the kk module 17 and the manipulator 19 operate to sort the coal gangue by using the existing image acquisition technology and a robot control system; meanwhile, the water pump 4 is electrified to work, water is pumped through the water inlet pipe 5, the water is sequentially conveyed into the main water pipe 10 through the water outlet pipe 7, the tee joint 8 and the water diversion pipe 9, and finally is sprayed out through the spray heads 13, so that front and rear water curtains are formed between the two side plates 3, external dust is prevented from entering the lower part of the top plate 1, and the image acquisition module 18 is ensured to be capable of effectively acquiring image information; the dust sensor 20 can monitor the dust amount in the air between the two water curtains, so that the controller 16 controls the flow of the electric flow regulating valve 6, and the water consumption is reduced.

It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

The principles and embodiments of the present utility model have been described herein with reference to specific examples, the description of which is intended only to facilitate an understanding of the method of the present utility model and its core ideas. The foregoing is merely illustrative of the preferred embodiments of the utility model, and it is noted that there is virtually no limit to the specific structure which may be imposed by those skilled in the art without departing from the spirit of the utility model, and that modifications, adaptations, or variations of the foregoing features may be combined in a suitable manner; such modifications, variations and combinations, or the direct application of the inventive concepts and aspects to other applications without modification, are contemplated as falling within the scope of the present utility model.

Claims

1. The utility model provides a vision collection robot with environmental dust removal function, includes roof (1), kk module (17) are installed to the interior top surface of roof (1), install image acquisition module (18) and manipulator (19), its characterized in that on the slide of kk module (17): the utility model discloses a dust sensor, including roof (1), baffle (2) around both ends all are connected with around roof (1), the left and right sides of baffle (2) is connected with curb plate (3), the bottom of curb plate (3) is connected with bottom plate (15), controller (16) and water pump (4) are installed to the top surface of roof (1), the inlet and outlet of water pump (4) are connected with inlet tube (5) and electric flow control valve (6) respectively, the one end of electric flow control valve (6) is connected with outlet pipe (7), outlet pipe (7) are connected with two shunt tubes (9) through tee bend (8), the one end of main water pipe (10) is connected to shunt tubes (9), pipe clamp (11) of main water pipe (10) outside cartridge are installed on support frame (12), support frame (12) are installed on baffle (2) around, install a plurality of shower nozzles (13) on the curved surface side of main water pipe (10), install dust sensor (20) on the inner wall of curb plate (3).

2. The vision collecting robot with an environmental dust removing function according to claim 1, wherein: the water outlet end of the spray head (13) is obliquely arranged in a direction away from the front baffle plate and the rear baffle plate (2).

3. The vision collecting robot with an environmental dust removing function according to claim 1, wherein: the straight line distance between the end surfaces of the two ends of the side plate (3) and the main water pipe (10) is not less than 10cm.

4. The vision collecting robot with an environmental dust removing function according to claim 1, wherein: the top surface of the side plate (3) is provided with a mounting groove (14) for adaptively mounting the main water pipe (10).

5. The vision collecting robot with an environmental dust removing function according to claim 1, wherein: the bottom surface of the front baffle plate and the back baffle plate (2) is 20 cm to 30cm lower than the bottom end of the spray head (13), and the curved surface side surface of the main water pipe (10) is tightly attached to the surfaces of the front baffle plate and the back baffle plate (2).

6. The vision collecting robot with an environmental dust removing function according to claim 1, wherein: the number of the supporting frames (12) is multiple, and the supporting frames are arranged at equal intervals along the axial direction of the main water pipe (10).

7. The vision collecting robot with an environmental dust removing function according to claim 1, wherein: the controller (16) comprises a PLC module, a relay and a control switch, and the controller (16) is electrically connected with the electric flow regulating valve (6) and the dust sensor (20).