CN219324258U

CN219324258U - A raw materials breaker for feed processing

Info

Publication number: CN219324258U
Application number: CN202320470515.2U
Authority: CN
Inventors: 刘荣旭; 陈少芹; 羊学鹏; 韦海明
Original assignee: Hainan Yuansheng Fishery Co ltd
Current assignee: Hainan Yuansheng Fishery Co ltd
Priority date: 2023-03-12
Filing date: 2023-03-12
Publication date: 2023-07-11
Anticipated expiration: 2033-03-12

Abstract

The utility model discloses a raw material crushing device for feed processing, which comprises a bracket and a crushing box, wherein the crushing box comprises a crushing section and a discharging section, a first rotating shaft and a second rotating shaft are arranged in the crushing box, a driving mechanism is arranged on the outer side wall of the crushing section, a first crushing roller is arranged on the first rotating shaft, a second crushing roller is arranged on the second rotating shaft, a hopper is further arranged at the top of the crushing box, a spray head mounting pipe is further arranged in the crushing section, a plurality of spray heads are arranged on the spray head mounting pipe, the spray range of part of spray heads covers the first crushing roller and the second crushing roller, the spray range of part of spray heads covers the inner side wall of the crushing box, a discharging hole is formed in the bottom of the discharging section, a bottom cover is arranged on a detachable sealing cover in the discharging hole, a drain pipe is arranged in the bottom cover, the lower end of the drain pipe is connected with the input end of a water pumping and filtering mechanism through a hose, and the output end of the water pumping and filtering mechanism is connected to the spray head mounting pipe. The device is clean and convenient after crushing, is simple to operate, and effectively improves the processing production efficiency.

Description

A raw materials breaker for feed processing

Technical Field

The utility model relates to the technical field of feed processing, in particular to a raw material crushing device for feed processing.

Background

The current large-scale aquaculture industry basically uses artificial pelletization feed for feeding, for example, in shrimp feed, raw materials including wheat bran, bean cake, peanut cake, fish meal and the like are crushed and mixed for pelletization. The bean cake, the peanut cake and the like are byproducts obtained after oil extraction, but grease still exists in the bean cake, after the bean cake, the peanut cake and the like are crushed by the crushing device, the parts of the crushing device are difficult to be stained with the grease, and if the grease of the vegetable oil is in an improper environment, the grease of the vegetable oil is extremely easy to mold and deteriorate, and harmful substances such as aflatoxin and the like are generated. Therefore, the crushing device needs to be cleaned after each use, and the grease is completely removed.

The existing crushing device basically uses the crushing roller to carry out rolling and crushing, and does not have a special cleaning structure, so that after each use, workers not only need to spend a large amount of time for cleaning, but also can easily generate cleaning dead angles because of negligence of the workers, thereby not only influencing the production efficiency, but also having potential food safety hazards.

In view of the above, the raw material crushing device for feed processing is designed, has the structural design of easy cleaning on the premise of not influencing the crushing function, improves the feed processing production efficiency on the whole, and ensures the food safety.

Disclosure of Invention

The utility model aims to provide a raw material crushing device for feed processing, which is used for solving the problems described in the background art.

The technical scheme of the utility model is realized as follows:

the utility model provides a raw materials breaker for feed processing, includes the support and locates the crushing case on the support, crushing case includes the crushing section of top and the bucket-shaped unloading section of below, be equipped with in the crushing case and rotate first pivot and the second pivot of wearing to establish in crushing section lateral wall, be equipped with the actuating mechanism who is arranged in driving first pivot and second pivot on the lateral wall of crushing section, be equipped with first crushing roller in the first pivot, be equipped with the second crushing roller in the second pivot, crushing case top still is equipped with the loading hopper, still install shower nozzle mounting tube in the crushing section, install a plurality of shower nozzles on the shower nozzle mounting tube, the injection range of part shower nozzle covers first crushing roller and second crushing roller, the injection range of part shower nozzle covers the inside wall of crushing case, the discharge gate has been seted up to the unloading section bottom, detachable sealed lid is equipped with the bottom in the discharge gate, the drain pipe lower extreme still is equipped with the drain pipe through hose connection in the bottom locating the outer input of the filtration mechanism that draws water, and the filtration mechanism's output still is connected to the shower nozzle mounting tube through water pipe.

When the device is used, bean cakes or peanut cakes are added to the rolling position between the first crushing roller and the second crushing roller through the charging hopper, the bean cakes and the peanut cakes are crushed under the tilting of the first crushing roller and the second crushing roller, and then discharged from the discharge hole at the bottom of the discharging section. After the crushing operation is finished, oil stains and partial finely crushed cake slag are adhered to the inner side walls of the crushing roller and the crushing box, the bottom cover is covered on the discharge port, clear water and cleaning agents are added from the charging hopper, then the water pumping filtering structure and the driving mechanism are started, the water pumping filtering mechanism continuously pumps out water in the crushing box, the water pipe is conveyed to the spray head mounting pipe, the water is sprayed on the inner wall of the crushing roller and the inner wall of the crushing box through the spray head, the crushing roller continuously rotates, all the outer surfaces of the crushing roller are washed, and the finely crushed cake slag which is washed down is filtered and collected by the water pumping filtering mechanism, so that the spray head is prevented from being blocked. After a period of cyclic reciprocating flushing, the hose is pulled out, sewage is discharged, and then 1-2 times of clear water is added again for repeated flushing, so that the inside of the whole crushing box can be flushed completely. Through the design of circulation water route, can practice thrift water, also can practice thrift the use of sanitizer. In the whole process, operators can finish the cleaning operation by only adding water, draining water and supplying power to the driving mechanism and the water pumping and filtering mechanism, and can perform other production operations in the cleaning and waiting process, so that the production efficiency is improved as a whole, the cleanliness of the crushing device is also improved, and the food safety is ensured.

According to a further technical scheme, a heater is further arranged on the water pipe.

Through establish ties the heater on the water pipe for the water through the heater intensifies, and the washing liquid after the intensification can effectively dissolve grease, and is stronger to the clean ability of grease, effectively shortens clean time and improves clean effect.

The technical scheme is that a through hole is further formed in the top wall of the crushing box, and an exhaust fan is arranged in the through hole.

Through being equipped with the air discharge fan in the roof, after the cleaning is accomplished, open the air discharge fan, the inside gas circulation of broken case is accelerated for each spare part of broken incasement portion can the rapid draing, firstly prevent bacterial growing, secondly prevent each spare part corrosion.

The further technical scheme is that the position, close to the side wall, of the inner top wall of the crushing box is further provided with an ultraviolet disinfection lamp and a transparent waterproof cover, the transparent waterproof cover is installed on the inner top wall of the crushing box, and the ultraviolet disinfection lamp is arranged in the transparent waterproof cover.

After the inside of the crushing box is cleaned, the ultraviolet disinfection lamp is started, and the driving mechanism is started at the same time, so that the crushing roller rotates, the outer surfaces of all parts in the crushing box are disinfected by the ultraviolet disinfection lamp, aspergillus flavus and other pathogens are killed, and aflatoxin and other toxic substances are prevented from being generated.

The extraction and filtration mechanism comprises a water pump and a Y-shaped filter, wherein the input end or the output end of the water pump is connected with the Y-shaped filter.

Through Y type filter, can effectively intercept cake sediment, prevent that cake sediment from getting into the water spray mounting tube and blocking up the shower nozzle to the filter core is swiftly convenient to Y type filter.

According to the technical scheme, one end of the bottom cover is hinged to the bottom of the blanking section through a hinge, a convex plate is arranged at the other end of the bottom cover, bolts are penetrated through the convex plate in a rotating mode, and screw holes for the bolts to be connected are formed in corresponding positions of the bottom of the blanking section.

Through articulated bottom for the bottom can be nimble carry out shutoff to the discharge gate fast.

Further technical scheme is, actuating mechanism is including locating the motor mounting bracket on the broken section lateral wall, still install the motor on the motor mounting bracket, first pivot one end rotates and wears out broken case lateral wall and the output shaft of motor, still is equipped with the master gear in the first pivot, is equipped with the secondary gear that connects with the master gear drive in the corresponding position in the second pivot.

The motor is started, the motor drives the first rotating shaft to rotate, the first rotating shaft drives the main gear to rotate, the main gear drives the secondary gear to rotate, and the secondary gear drives the second rotating shaft to rotate, so that the first crushing roller and the second crushing roller are driven to rotate oppositely.

The further technical scheme is that the spray head is a duckbill spray head.

The duckbill spray heads have a broader spray range, which is advantageous in reducing the number of spray heads while completely covering the crushing roller and the inner side wall of the crushing tank.

The further technical scheme is that the water pipe is connected with a drainage branch pipe, and the drainage branch pipe is provided with a drainage valve.

The drainage branch pipe and the drainage valve are convenient for operators to drain the liquid in the crushing box rapidly.

The further technical scheme is that the spray head mounting pipes are fixedly arranged on the inner top wall of the crushing box, the spray head mounting pipes are two, are respectively arranged between the roller surface of the first crushing roller and the adjacent side wall of the crushing box and between the roller surface of the second crushing roller and the adjacent side wall of the crushing box, the spray nozzles of part of the duckbill spray heads obliquely downwards face the roller surface of the crushing roller, so that the spray range covers the whole length of the crushing roller, and the spray nozzles of part of the duckbill spray heads obliquely downwards face the inner wall of the crushing box, so that the spray range covers the inner side wall of the crushing section.

The spray head mounting pipe is mounted at a position close to two side walls, and the spray head mounting pipe is obliquely downwards sprayed, so that the number of spray heads can be saved on the basis of comprehensive coverage, and the obliquely downwards sprayed spray head mounting pipe is beneficial to controlling the flushing direction of sewage and cake slag, and the sewage and cake slag are prevented from splashing randomly.

The utility model has the beneficial effects that:

1. through setting up the circulation water route that has filter mechanism that draws water, the retooling shower nozzle of drawing water filter mechanism constantly takes out the water in the broken case, and rethread water pipe transports the shower nozzle mounting tube, sprays water on broken roller and broken incasement wall through the shower nozzle, and broken roller constantly rotates for all external surfaces of broken roller are all washed, and the broken cake sediment of being washed down is filtered by filter mechanism that draws water and is collected, thereby avoids the shower nozzle to block up. After a period of cyclic reciprocating flushing, the inside of the whole crushing box can be flushed completely. Not only can save water, but also can save the use of cleaning agent. In the whole process, operators can finish the cleaning operation by only adding water, draining water and supplying power to the driving mechanism and the water pumping and filtering mechanism, and can perform other production operations in the cleaning and waiting process, so that the production efficiency is improved as a whole, the cleanliness of the crushing device is also improved, and the food safety is ensured.

2. Through setting up heater and air discharge fan, utilize the cleaning solution of heater intensification, the cleaning solution after the intensification can effectively dissolve grease, clean ability is stronger, effectively shorten clean time and improve clean effect, and when the back is washd still to be higher to broken incasement each spare part temperature, open the air discharge fan, accelerate the circulation of air in the broken incasement, high temperature is added quick gaseous flow, make the moisture of each spare part of broken incasement portion can evaporate fast, make each spare part can quick drying, firstly prevent that the bacterium from breeding, secondly prevent each spare part corrosion.

3. Through setting up ultraviolet disinfection lamp and transparent buckler, at broken incasement portion sanitization back, start ultraviolet disinfection lamp, start actuating mechanism simultaneously for broken roller rotates, utilizes ultraviolet disinfection lamp to disinfect to the surface of each spare part in the broken incasement, kills aspergillus flavus and other germ, avoids aflatoxin and other toxic material to generate.

Drawings

FIG. 1 is a general elevation view in partial section of the present device;

FIG. 2 is a top view of the present device in partial cross-section;

fig. 3 is a side view of the device in partial cross-section.

In the figure, 1, a water pipe, 2, a bracket, 3, a water pump, 4, a hose, 5, a hinge, 6, a bottom cover, 7, a drain pipe, 8, a handle, 9, a bolt, 10, a convex plate, 11, a blanking section, 12, a side mounting frame, 13, a heater, 14, a duckbill nozzle, 15, a nozzle mounting tube, 16, an ultraviolet disinfection lamp, 17, a transparent waterproof cover, 18, a branch pipe, 19, a top mounting frame, 20, a hopper, 21, a first crushing roller, 22, a first rotating shaft, 23, a second crushing roller, 24, a second rotating shaft, 25, an exhaust fan, 26, a crushing section, 27, a motor mounting frame, 28, a motor, 29, a main gear, 30, a secondary gear, 31, a Y-shaped filter, 32 and a drain branch pipe.

Detailed Description

For a better understanding of the technical content of the present utility model, specific examples are provided below and the present utility model is further described with reference to the accompanying drawings.

Referring to fig. 1 to 3, a raw material crushing device for feed processing comprises a bracket 2 and a crushing box arranged on the bracket 2, wherein the crushing box comprises an upper rectangular annular columnar crushing section 26 and a lower bucket-shaped blanking section 11.

Specifically, be equipped with rotation in the broken case and wear to establish first pivot 22 and second pivot 24 in broken section 26 lateral wall, be equipped with actuating mechanism on the broken case lateral wall, actuating mechanism includes the motor mounting bracket 27 of fixed mounting on broken section 26 lateral wall, install motor 28 on the motor mounting bracket 27, first pivot 22 one end rotates and wears out broken section 26 lateral wall and motor 28's output shaft, still be equipped with main gear 29 on the first pivot 22 outside the broken case, second pivot 24 one end rotates and wears out the broken case outward and be equipped with secondary gear 30, secondary gear 30 meshes with main gear 29. The first rotating shaft 22 and the second rotating shaft 24 in the crushing box are fixedly provided with a first crushing roller 21 and a second crushing roller 23.

Specifically, the top of the crushing box is also provided with a hopper 20, and the outlet of the hopper 20 is positioned right above the space between the first crushing roller 21 and the second crushing roller 23.

Specifically, a top mounting frame 19 is arranged on the inner top wall of the crushing box, a spray head mounting tube 15 is arranged in the top mounting frame 19, two spray head mounting tubes 15 are respectively arranged between the roller surface of the first crushing roller 21 and the side wall of the crushing box, and between the roller surface of the second crushing roller 23 and the side wall of the crushing box, a plurality of duckbill spray heads 14 are arranged on the spray head mounting tube 15, the spray nozzles of part of duckbill spray heads 14 obliquely downwards face the roller surface of the crushing roller, so that the spray range covers the whole length of the crushing roller, and the spray nozzles of part of duckbill spray heads 14 obliquely downwards face the inner wall of the crushing box, so that the spray range covers the inner side wall of the crushing section 26. The spray head mounting pipe 15 is also connected with a branch pipe 18, and the branch pipe 18 penetrates out of the side wall of the crushing box and is led to the outside.

Specifically, the discharge gate has been seted up to the bottom of unloading section 11, and bottom 6 one end articulates in the bottom of unloading section 11 through hinge 5, and the bottom 6 other end is equipped with flange 10, rotates in the flange 10 and wears to be equipped with bolt 9, and the screw that supplies bolt 9 to insert is seted up to the bottom relevant position of unloading section 11, and the sealed lid is established in the discharge gate after the bottom 6 rotates, forms fixedly through screwing up bolt 9, still is equipped with handle 8 on the bottom 6, is convenient for operate bottom 6.

Specifically, drain pipe 7 is also equipped with in bottom 6, and drain pipe 7 bottom is connected through hose 4 and is drawn water filtering mechanism.

Specifically, the water pumping filter mechanism comprises a water pump 3 and a Y-shaped filter 31, a hose 4 is connected to the input end of the water pump 3, the Y-shaped filter 31 is connected to the output end of the water pump 3, the output end of the Y-shaped filter 31 is connected with a water pipe 1, part of the water pipe 1 is installed on the side wall of the crushing box through a side installation frame 12, and the water pipe 1 is respectively connected with a branch pipe 18 on a spray head installation pipe 15 to supply water to the spray head installation pipe 15.

Specifically, the water pipe 1 is also provided with a heater 13, and the heater 13 is a relatively common tool, such as a common rapid heater 13 like a 'kitchen appliance', and the like, can realize the function of the heater 13 in the application.

Specifically, the lowest part of the water pipe 1 is also provided with a drain branch pipe 32, and the drain branch pipe 32 is provided with a drain valve.

Specifically, the top wall of the crushing box is also provided with a through hole, and an exhaust fan 25 is arranged in the through hole.

Specifically, the junction of broken case inner roof and lateral wall still installs transparent buckler 17, is equipped with the ultraviolet ray disinfection lamp 16 of installing on broken case inner roof in the transparent buckler 17. The ultraviolet sterilizing lamps 16 are arranged at four sides of the top wall.

The foregoing description of the preferred embodiments of the utility model is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the utility model.

Claims

1. A raw materials breaker for feed processing, includes the support and locates the broken case on the support, and broken case includes the broken section of top and the bucket-shaped unloading section of below, be equipped with in the broken case and rotate first pivot and the second pivot of wearing to establish in broken section lateral wall, be equipped with the actuating mechanism who is used for driving first pivot and second pivot on the lateral wall of broken section, be equipped with first crushing roller in the first pivot, be equipped with the broken roller of second in the second pivot, broken case top still is equipped with the loading hopper, its characterized in that: still install shower nozzle installation tube in the broken section, install a plurality of shower nozzles on the shower nozzle installation tube, the injection scope of partial shower nozzle covers first broken roller and the broken roller of second, the injection scope of partial shower nozzle covers the inside wall of broken case, the discharge gate has been seted up to the unloading section bottom, and detachable sealed lid is equipped with the bottom in the discharge gate, be equipped with the drain pipe in the bottom, the drain pipe lower extreme still is at the input of locating the filtration mechanism that draws water outside the broken case through hose connection, and the output of filtration mechanism that draws water still is connected to shower nozzle installation tube through water piping connection.

2. A raw material crushing apparatus for feed processing as claimed in claim 1, wherein: and a heater is also arranged on the water pipe.

3. A raw material crushing apparatus for feed processing as claimed in claim 2, wherein: and a through hole is further formed in the top wall of the crushing box, and an exhaust fan is arranged in the through hole.

4. A raw material crushing apparatus for feed processing according to claim 3, characterized in that: the position of the inner top wall of the crushing box, which is close to the side wall, is also provided with an ultraviolet disinfection lamp and a transparent waterproof cover, the transparent waterproof cover is arranged on the inner top wall of the crushing box, and the ultraviolet disinfection lamp is arranged in the transparent waterproof cover.

5. A raw material crushing apparatus for feed processing according to any one of claims 1-4, wherein: the water pumping and filtering mechanism comprises a water pump and a Y-shaped filter, and the input end or the output end of the water pump is connected with the Y-shaped filter.

6. A raw material crushing apparatus for feed processing as claimed in claim 5, wherein: one end of the bottom cover is hinged to the bottom of the blanking section through a hinge, a convex plate is arranged at the other end of the bottom cover, a bolt is penetrated in the convex plate in a rotating way, and a screw hole for the bolt to be inserted is formed in the corresponding position of the bottom of the blanking section.

7. A raw material crushing apparatus for feed processing as claimed in claim 6, wherein: the driving mechanism comprises a motor mounting frame arranged on the outer side wall of the crushing section, a motor is further arranged on the motor mounting frame, one end of a first rotating shaft is rotated to penetrate through the side wall of the crushing box and the output shaft of the motor, a main gear is further arranged on the first rotating shaft, and a secondary gear connected with the main gear in a driving mode is arranged at a corresponding position on a second rotating shaft.

8. A raw material crushing apparatus for feed processing as claimed in claim 7, wherein: the spray head is a duckbill spray head.

9. A raw material crushing apparatus for feed processing as claimed in claim 8, wherein: the water pipe is connected with a drainage branch pipe, and the drainage branch pipe is provided with a drainage valve.

10. A raw material crushing apparatus for feed processing as claimed in claim 9, wherein: the spray head installation tube is fixedly arranged on the inner top wall of the crushing box, two spray head installation tubes are respectively arranged between the roller surface of the first crushing roller and the adjacent side wall of the crushing box and between the roller surface of the second crushing roller and the adjacent side wall of the crushing box, the spray nozzles of part of the duckbill spray heads obliquely downwards face the roller surface of the crushing roller, so that the spray range covers the whole length of the crushing roller, and the spray nozzles of part of the duckbill spray heads obliquely downwards face the inner wall of the crushing box, so that the spray range covers the inner side wall of the crushing section.