CN219306002U

CN219306002U - Konjak vermicelli processing soaking device

Info

Publication number: CN219306002U
Application number: CN202320002056.5U
Authority: CN
Inventors: 杨桐; 杜俊; 杨奇
Original assignee: Sichuan Orient Magic Biotechnology Co ltd
Current assignee: Sichuan Orient Magic Biotechnology Co ltd
Priority date: 2023-01-03
Filing date: 2023-01-03
Publication date: 2023-07-07
Anticipated expiration: 2033-01-03

Abstract

The utility model discloses a konjak vermicelli processing and soaking device which has large capacity and can automatically drag out konjak vermicelli, and the labor intensity is reduced.

Description

Konjak vermicelli processing soaking device

Technical Field

The utility model relates to the field of konjak product processing production equipment, in particular to a konjak vermicelli processing and soaking device.

Background

The konjak vermicelli has the advantages of rich carbohydrate, low calorie, high protein content, rich microelements, vitamin A, vitamin B and the like, particularly has rich glucomannan content, has the effects of reducing weight, reducing blood pressure, reducing blood sugar, expelling toxin, relaxing bowels, preventing cancer, supplementing calcium and the like, and has larger demand on konjak vermicelli in konjak products.

After konjak vermicelli is shaped by flowing hot water, the konjak vermicelli is required to enter a soaking box filled with calcium oxide compound dilute alkali solution to be soaked and solidified for 18-20 hours, a constant-temperature pickling box for sterilizing the konjak vermicelli with the application number of CN201920753920 comprises a box body and a box cover, wherein a feeding pipe A, a feeding pipe B and a liquid discharge pipe are arranged on the box body, a stirring shaft driven by a motor is arranged on the box cover in a penetrating manner, stirring blades are arranged on the stirring shaft, an ultraviolet lamp tube is paved on the bottom surface of the box cover in the box body, a power wire of the ultraviolet lamp tube stretches out of the box cover, a multi-layer hollowed-out basket is detachably arranged in the box body, an opening for the stirring shaft to pass through is formed in the center of the basket, a heating pipe is paved on the bottom surface of the box body, and two ends of the heating pipe stretch out of the box body, and a heating medium inlet and a heating medium outlet are respectively arranged at two ends of the heating pipe. The whole acid leaching process can heat the acid leaching solution according to actual conditions so as to maintain the acid leaching temperature, and can also supplement the acid leaching solution raw material according to the acidity change of the acid leaching solution so as to adjust the pH value of the acid leaching solution, save the sterilization time and improve the sterilization effect; the rice noodles are laid on the basket, so that the rice noodles can be soaked completely and the space is utilized efficiently.

The device can realize soaking and solidification of konjak vermicelli, but has the following defects; 1. the box body has small capacity, and is not suitable for mass production of konjak vermicelli; 2. after the equipment is soaked, the konjak vermicelli needs to be fished out manually, which is time-consuming and labor-consuming.

Disclosure of Invention

Therefore, in order to solve the defects, the utility model provides the konjak vermicelli processing and soaking device which has large capacity and can automatically drag out konjak vermicelli, thereby reducing the labor intensity.

The utility model discloses a konjak vermicelli processing and soaking device, which comprises a base and a soaking pool, wherein a mounting frame is vertically arranged on the base, the mounting frame is fixedly arranged on the base, a mounting plate is fixedly arranged on the front surface of the mounting frame, a lifting mechanism is arranged on the mounting plate, a placing basket is arranged on the front side of the lifting mechanism corresponding to the soaking pool, meshes for draining are formed in the side wall and the bottom plate of the placing basket, the placing basket is kept connected with the lifting mechanism through a connecting plate, the connecting plate is in a U-shaped shape, and a water outlet is formed in the lower part of the side surface of the soaking pool.

Further, the mounting bracket welds on the base, the connecting plate keeps fixed connection with sliding plate, placing basket through welded mode.

The purpose of this arrangement is to secure the connection between the two parts by means of welding.

Further, elevating system is including installing the elevator motor at the mounting panel top, and the mounting panel openly is equipped with the lead screw, and the lead screw both ends are rotated with the mounting panel through the bearing frame and are connected, and the lead screw top is kept being connected with elevator motor through the shaft coupling, and the mounting panel front side is equipped with the sliding plate, sliding plate and lead screw threaded connection.

The aim of this setting is that the elevator motor work drives the lead screw and rotates, drives the sliding plate downward movement, sends into the soaking tank with placing the basket in.

The object of this arrangement is that the second guide rail guides the sliding of the sliding plate.

Further, the side part of the sliding plate is provided with a contact piece, and the upper part and the lower part of one side of the front surface of the mounting plate are provided with photoelectric switches corresponding to the contact piece.

The purpose of this arrangement is to limit the sliding travel of the sliding plate and avoid its overstroke movement.

Further, still include the liquid reserve tank, the liquid reserve tank top is equipped with the lid, and the lateral part is connected and is had the feed liquor pipe, is provided with the ball cock in the feed liquor pipe, keeps being connected with the ball cock that sets up in the liquid reserve tank, the water pump is connected to liquid reserve tank side lower part, and the water pump is connected through annotating liquid pipe and soaking tank, and soaking tank inside wall upper portion and lower part all are equipped with level sensor.

The purpose of this setting is that realized automatic timing and changed the soak, reduced intensity of labour, improved the automated production of konjak bean vermicelli.

The utility model has the following advantages:

1. the lifting motor 8 works to drive the screw rod 9 to rotate and drive the sliding plate 12 to move downwards, the placing basket 12 is sent into the soaking tank 1, so that konjak vermicelli is completely soaked in the soaking tank 1, the capacity is large, and the konjak vermicelli can be automatically fished out after soaking is completed, so that the labor intensity is reduced.

2. When the soaking liquid needs to be replaced, the controller can control the water outlet to discharge the soaking liquid until the liquid level of the soaking liquid is lower than that of the lower liquid level sensor, the controller controls the valve of the water outlet to be closed, meanwhile, the water pump works, the soaking liquid in the liquid storage tank is pumped into the soaking tank, when the height of the soaking liquid reaches the height of the upper liquid level sensor, the controller controls the water pump to stop working, when the height of the floating ball in the liquid storage tank is lowered to a preset position, the controller controls the floating ball valve to be opened, the soaking liquid is injected into the liquid storage tank until the floating ball is raised to the preset height, the floating ball valve is closed, automatic timing replacement of the soaking liquid is realized, labor intensity is reduced, and automatic production of konjak vermicelli is improved.

Drawings

FIG. 1 is a schematic diagram of the structure of the present utility model;

FIG. 2 is a front view of the present utility model;

FIG. 3 is a side view of the present utility model;

FIG. 4 is a cross-sectional view A-A of FIG. 1;

FIG. 5 is a cross-sectional view B-B of FIG. 3;

in the figure: 1. a soaking pool; 2. a connecting plate; 3. a liquid storage tank; 4. a mounting plate; 5. a mounting frame; 6. a water pump; 7. a base; 8. a lifting motor; 9. a screw rod; 10. a connecting block; 11. an optoelectronic switch; 12. placing a basket; 13. a sliding plate; 14. a contact; 15. a floating ball; 16. a second guide rail; 17. a liquid inlet pipe; 18. a liquid level sensor; 19. a water outlet; 20 cover bodies.

Detailed Description

The following detailed description of the present utility model will provide clear and complete description of the technical solutions of the embodiments of the present utility model, with reference to fig. 1-5, and it is apparent that the described embodiments are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Example 1

The utility model provides a konjak vermicelli processing and soaking device through improvement, which comprises a base 7 and a soaking pool 1, wherein a mounting frame 5 is vertically arranged on the base 7, the mounting frame 5 is welded on the base 7, a mounting plate 4 is welded on the front surface of the mounting frame 5, a lifting motor 8 is arranged at the top of the mounting plate 4, a screw rod 9 is arranged on the front surface of the mounting plate 4, two ends of the screw rod 9 are rotationally connected with the mounting plate 4 through bearing seats, the top end of the screw rod 9 is kept connected with the lifting motor 8 through a coupler, two sides of the screw rod 9 are provided with second guide rails 16 fixedly arranged on the front surface of the mounting plate 4, the front side of the mounting plate 4 is provided with a sliding plate 13, the sliding plate 13 is in threaded connection with the screw rod 9, the sliding plate 13 is in sliding connection with the second guide rails 16 through a connecting block 10, the front side of the sliding plate 13 is provided with a placing basket 12 corresponding to the soaking pool 1, the side wall of the placing basket 12 and the bottom plate are provided with meshes for draining, the placing basket 12 is kept connected with the sliding plate 13 through a connecting plate 2, the connecting plate 2 is in a reverse shape, the connecting plate 2 is kept fixedly connected with the sliding basket 13 through a welding mode, and the water outlet 19 is arranged at the lower part of the side of the soaking pool 1 is provided with a valve.

When the konjak vermicelli soaking device is used, water is injected into the soaking tank 1, konjak vermicelli to be solidified is placed into the placing basket 12, the lifting motor 8 works to drive the screw rod 9 to rotate and drive the sliding plate 12 to move downwards, the placing basket 12 is sent into the soaking tank 1, the konjak vermicelli is completely soaked into the soaking tank 1, the capacity is large, the konjak vermicelli can be automatically fished out after soaking is completed, and the labor intensity is reduced.

In order to limit the sliding travel of the sliding plate and avoid the over-travel movement of the sliding plate, a contact piece 14 is arranged on the side part of the sliding plate 13, and a photoelectric switch 11 is arranged on the upper part and the lower part of the front side of the mounting plate 4 corresponding to the contact piece 14.

Example 2

Because the soaking liquid of the clarified lime water needs to be changed for 2-3 times in the soaking process. The technical scheme includes that the soaking tank is required to be poured with the soaking liquid manually, time and labor are wasted, the soaking tank cannot be replaced timely, the device further comprises a liquid storage tank 3, a cover 20 is arranged at the top of the liquid storage tank 3, a liquid inlet pipe 17 is connected to the side portion of the liquid storage tank 3, a ball float valve is arranged in the liquid inlet pipe and is kept connected with the ball float valve arranged in the liquid storage tank 3, a water pump 6 is connected to the lower portion of the side face of the liquid storage tank 3, the water pump 6 is connected with the soaking tank 1 through a liquid injection pipe 19, and a liquid level sensor 18 is arranged on the upper portion and the lower portion of the inner side wall of the soaking tank 1.

When the soaking liquid needs to be replaced, the controller controls the water outlet 19 to discharge the soaking liquid until the liquid level of the soaking liquid is lower than that of the lower liquid level sensor 18, the controller controls the valve of the water outlet 19 to be closed, meanwhile, the water pump works, the soaking liquid in the liquid storage tank 3 is pumped into the soaking tank 1, until the height of the soaking liquid reaches the height of the upper liquid level sensor 18, the controller controls the water pump to stop working, when the height of the floating ball in the liquid storage tank 3 is lowered to a preset position, the controller controls the floating ball valve to be opened, the soaking liquid is injected into the liquid storage tank 3 until the floating ball is raised to the preset height, and then the floating ball valve is closed, so that the automatic timing replacement of the soaking liquid is realized, the labor intensity is reduced, and the automatic production of konjak vermicelli is improved.

In addition to the welding, other fixing connection methods such as bolting and riveting may be adopted, and other lifting mechanisms such as an air cylinder, a sprocket chain, etc. may be adopted in addition to the method of driving the sliding plate to lift by the screw drive.

Claims

1. The utility model provides a konjaku bean vermicelli processing soak device, its characterized in that, includes base (7) and soaking tank (1), stand on base (7) and be equipped with mounting bracket (5), mounting bracket (5) fixed mounting is on base (7), and mounting bracket (5) openly fixed mounting has mounting panel (4), is equipped with elevating system on mounting panel (4), and elevating system front side corresponds soaking tank (1) and is equipped with places basket (12), place basket (12) lateral wall and bottom plate all offer the mesh that is used for the waterlogging caused by excessive rainfall, place basket (12) and keep being connected with elevating system through connecting plate (2), connecting plate (2) are the form of having an end, soaking tank (1) side lower part is equipped with outlet (22).

2. The konjak vermicelli processing and soaking device according to claim 1, wherein the mounting frame (5) is welded on the base, and the connecting plate (2) is fixedly connected with the sliding plate (13) and the placing basket (12) in a welding mode.

3. The konjak vermicelli processing and soaking device according to claim 1, wherein the lifting mechanism comprises a lifting motor (8) arranged at the top of the mounting plate (4), a screw rod (9) is arranged on the front surface of the mounting plate (4), two ends of the screw rod (9) are rotationally connected with the mounting plate (4) through bearing blocks, the top end of the screw rod (9) is kept connected with the lifting motor (8) through a coupler, a sliding plate (13) is arranged on the front side of the mounting plate (4), and the sliding plate (13) is in threaded connection with the screw rod (9).

4. The konjak vermicelli processing and soaking device according to claim 3, wherein the two sides of the screw rod (9) are provided with second guide rails (16) fixedly installed on the front face of the mounting plate (4), and the sliding plate (13) is in sliding connection with the second guide rails (16) through the connecting block (10).

5. The konjak vermicelli processing and soaking device according to claim 1, wherein the side of the sliding plate (13) is provided with a contact piece (14), and the upper part and the lower part of the front side of the mounting plate (4) are provided with photoelectric switches (11) corresponding to the contact piece (14).

6. The konjak vermicelli processing and soaking device according to any one of claims 1-5, further comprising a liquid storage tank (3), wherein a cover body (20) is arranged at the top of the liquid storage tank (3), a liquid inlet pipe (17) is connected to the side part of the liquid storage tank, a ball float valve is arranged in the liquid inlet pipe and is kept connected with the ball float valve arranged in the liquid storage tank (3), a water pump (6) is connected to the lower part of the side surface of the liquid storage tank (3), the water pump (6) is connected with a soaking tank (1) through a liquid injection pipe (19), and liquid level sensors (18) are arranged on the upper part and the lower part of the inner side wall of the soaking tank (1).