CN219301352U - Coiled pipe type heat exchanger - Google Patents
Coiled pipe type heat exchanger Download PDFInfo
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- CN219301352U CN219301352U CN202223074803.0U CN202223074803U CN219301352U CN 219301352 U CN219301352 U CN 219301352U CN 202223074803 U CN202223074803 U CN 202223074803U CN 219301352 U CN219301352 U CN 219301352U
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Abstract
Description
技术领域technical field
本实用新型涉及一种盘式换热器,更具体地说,它涉及一种用于锅炉尾气使用的换热器。The utility model relates to a plate heat exchanger, more specifically, it relates to a heat exchanger used for boiler tail gas.
背景技术Background technique
换热器是将热流体的部分热量传递给冷流体的设备,又称热交换器。常见的换热器为螺旋管式换热器,以类似与弹簧形状的方式布置,每层中心距相等,层与层之间的距离相等。为了保证管外的介质有足够的流速,需要在中间加入芯筒,从而保证管外的介质有足够的流速,导致中心部分体积的浪费,单管螺旋缠绕也增加的盘管高度,加大了外筒体的高度或长度,造成材料增加。A heat exchanger is a device that transfers part of the heat of a hot fluid to a cold fluid, also known as a heat exchanger. Common heat exchangers are spiral tube heat exchangers, which are arranged in a spring-like manner, with the center-to-center distance of each layer being equal, and the distance between layers being equal. In order to ensure that the medium outside the tube has a sufficient flow rate, it is necessary to add a core tube in the middle, so as to ensure that the medium outside the tube has a sufficient flow rate, resulting in a waste of the volume of the central part, and the spiral winding of the single tube also increases the coil height and increases the The height or length of the outer cylinder, resulting in increased material.
实用新型内容Utility model content
本实用新型的目的是提供一种盘管式换热器,在同等高度条件下,增加换热器的换热效率;使达到相同的换热效率,所需要的换热器高度更低。The purpose of the utility model is to provide a coil heat exchanger, which can increase the heat exchange efficiency of the heat exchanger under the condition of the same height; to achieve the same heat exchange efficiency, the height of the heat exchanger required is lower.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种盘管式换热器,包括换热盘;换热盘包括第一换热管和第二换热管;第一换热管和第二换热管呈蚊香状螺旋;第一换热管和第二管热管组合为蚊香盘状;中心采用S形管连通;换热盘上具有冷介质入口和冷介质出口;还包括换热罩;所述换热盘设置于换热罩内;冷介质入口和冷介质出口设置于换热罩外。The above technical purpose of the utility model is achieved through the following technical solutions: a coil heat exchanger, including a heat exchange plate; the heat exchange plate includes a first heat exchange tube and a second heat exchange tube; the first heat exchange tube The tube and the second heat exchange tube are in the shape of a mosquito-repellent coil; the combination of the first heat-exchange tube and the second heat pipe is a mosquito-repellent coil; the center is connected by an S-shaped tube; the heat-exchange plate has a cold medium inlet and a cold medium outlet; it also includes The heat exchange cover; the heat exchange plate is arranged inside the heat exchange cover; the cold medium inlet and the cold medium outlet are arranged outside the heat exchange cover.
根据热传递的基本公式可知:在同样工况冷热传递的过程中,总传热系数越低,需要的换热面积越大;反之总传热系数越高,需要的换热面积越小。目前,热交换器多采用弹簧状的螺旋管布置换热管,总传热相对较低,导致需要换热管,材料较多,从而设计出来的产品体积大,重量高,占地面积大,操作不方便。与现有弹簧状的螺旋管式换热器相比,本实用新型提供的换热器,中间无空间,介质从蚊香换热管之间的间隙流过,无须使用芯筒,也能达到良好的换热效果。可以降低换热器的高度,减少换热器所需要的材料。According to the basic formula of heat transfer, it can be known that in the process of cold and heat transfer under the same working conditions, the lower the total heat transfer coefficient, the larger the required heat transfer area; conversely, the higher the total heat transfer coefficient, the smaller the required heat transfer area. At present, heat exchangers mostly use spring-shaped spiral tubes to arrange heat exchange tubes. The total heat transfer is relatively low, resulting in the need for heat exchange tubes and more materials, so the designed products are large in size, high in weight, and occupy a large area. Inconvenient to operate. Compared with the existing spring-shaped spiral tube heat exchanger, the heat exchanger provided by the utility model has no space in the middle, and the medium flows through the gap between the mosquito coil heat exchange tubes, without using a core tube, and can also achieve good performance. heat transfer effect. The height of the heat exchanger can be reduced, and the materials required for the heat exchanger can be reduced.
进一步的,具有至少两个换热盘;所述换热盘堆叠设置;换热盘之间设置间距保持板;相邻两层换热盘之间相对旋转45度~90度;相邻两层换热盘相连通。Further, there are at least two heat exchange disks; the heat exchange disks are stacked; the distance maintaining plates are arranged between the heat exchange disks; the heat exchange disks of two adjacent layers are relatively rotated by 45 degrees to 90 degrees; The heat exchange plates are connected.
进一步的,所述上层换热盘相对下层换热盘,顺时针旋转90度。Further, the upper heat exchange disk rotates 90 degrees clockwise relative to the lower heat exchange disk.
进一步的,所述上层换热盘相对下层换热盘,逆时针旋转90度。Further, the upper heat exchange disk rotates 90 degrees counterclockwise relative to the lower heat exchange disk.
进一步的,所述换热罩包括筒体、发散罩和集气罩;换热盘设置于筒体内;发散罩设置于筒体下端;发散罩直径,由下至上逐渐变大;集气罩设置于筒体上端;集气罩直径,由下至上逐渐变小;冷介质入口设置于冷介质出口上方。Further, the heat exchange cover includes a cylinder, a divergence cover and a gas collection cover; the heat exchange plate is arranged in the cylinder; the divergence cover is arranged at the lower end of the cylinder; the diameter of the divergence cover gradually increases from bottom to top; the gas collection cover is set At the upper end of the cylinder; the diameter of the gas collecting hood gradually decreases from bottom to top; the inlet of the cold medium is set above the outlet of the cold medium.
进一步的,所述烟气入口和烟气出口上设置有法兰盘。Further, the flue gas inlet and the flue gas outlet are provided with flanges.
附图说明Description of drawings
图1是实施例示意图Fig. 1 is a schematic diagram of an embodiment
图2是实施例剖视图Figure 2 is a cross-sectional view of the embodiment
图3是多个换热盘示意图Figure 3 is a schematic diagram of multiple heat exchange plates
图4是单个换热盘示意图Figure 4 is a schematic diagram of a single heat exchange plate
图5是间距保持板示意图Figure 5 is a schematic diagram of the spacing maintaining plate
图中:11、筒体;12、集气罩;13、发散罩;21、冷介质入口;22、冷介质出口;23、换热盘;231、第一换热管;232、第二换热管;24、180度弯头;25、弯管;26、S形管;27、间距保持板;271、支撑槽。In the figure: 11, cylinder body; 12, gas collection hood; 13, divergence hood; 21, cold medium inlet; 22, cold medium outlet; 23, heat exchange plate; 231, first heat exchange tube; 232, second exchange Heat pipe; 24, 180-degree elbow; 25, elbow; 26, S-shaped pipe; 27, distance maintaining plate; 271, support groove.
具体实施方式Detailed ways
为了使本实用新型所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本实用新型进行进一步详细说明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the utility model clearer, the utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments.
需说明的是,当部件被称为“固定于”或“设置于”另一个部件,它可以直接在另一个部件上或者间接在该另一个部件上。当一个部件被称为是“连接”另一个部件,它可以是直接或者间接连接至该另一个部件上,该“连接”不限定固定连接或活动连接,具体连接方式应根据所要解决的具体技术问题来判断。It should be noted that when a component is referred to as being “fixed on” or “disposed on” another component, it may be directly on the other component or indirectly on the other component. When a component is said to be "connected" to another component, it may be directly or indirectly connected to the other component. The "connection" does not limit to a fixed connection or a movable connection. The specific connection method should be based on the specific technology to be solved. question to judge.
需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。It is to be understood that the terms "length", "width", "top", "bottom", "front", "rear", "left", "right", "vertical", "horizontal", "top" , "bottom", "inner", "outer" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, which are only for the convenience of describing the utility model and simplifying the description, rather than indicating or implying No device or element must have a specific orientation, be constructed and operate in a specific orientation, and thus should not be construed as limiting the invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本实用新型的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, a feature defined as "first" and "second" may explicitly or implicitly include one or more of these features. In the description of the present utility model, "plurality" means two or more, unless otherwise specifically defined.
实施例:Example:
一种盘式换热器,所述盘式换热器包括换热罩;换热罩内设置有换热盘23;换热盘23包括第一换热管231和第二换热管232;第一换热管231和第二换热管232呈蚊香状螺旋;第一换热管231和第二管换热管组合为蚊香盘状;中心采用S形管26连通;如此设置冷介质入口21和冷介质出口22均处于换热盘23外圈,便于伸出换热罩外。具有至少两个换热盘23,所述换热盘23堆叠设置;第一换热管231和第二换热管232之间间隙的宽为2~8毫米。两层换热盘23之间可以错开一定角度;可选的,设置方式可以为30度、45度、60度、90度。A disc heat exchanger, the disc heat exchanger includes a heat exchange cover; a
本实施例中,所述换热盘23上层换热盘23相对下层换热盘23,逆时针旋转90度。相邻两层之间用层间连接管连接;所述层间连接管包括弯管25、180度弯头24,弯管25与180度弯头24连接;层间连接管分别与相邻换热盘23连接。通过上述设置,层间连接管,挡住上一层外圈较大缝隙部分,避免管外介质偏流。在一种可能的是实施例中,所述换热盘23上层换热盘23相对下层换热盘23,顺时针旋转90度。通过上述设置,上层换热盘23第一换热管231和第二管热管之间的缝隙,刚好被下层换热盘23第一换热管231或第二管热管所遮蔽;可以增加热气的流通距离,使其能够更加充分的与换热盘23换热。通过上述设置,多层换热盘23连接后,液体在管道内可以单向流经所有换热盘23,使其充分换热。In this embodiment, the upper
还包括间距保持板27,间距保持板27上有换热管支撑槽271;间距保持板27上的支撑槽271的槽间距与第一换热管231和第二换热管232的间隙距离相等;间距保持板27上下两侧均有换热管支撑槽271;间距保持板27的高度与相邻换热盘23之间的间隙距离相适应,使其满足,通过间距保持板27可以保持换热盘23之间的间隙距离。间距保持板27由耐热材料制成,通过间距保持板27避免在高温下,换热管之间以及换热盘23之间间距的变化,导致传热系数的变化。It also includes a
所述换热罩包括筒体11、发散罩13和集气罩12;换热盘23设置于筒体11内;发散罩13设置于筒体11下端;发散罩13直径,由下至上逐渐变大;集气罩12设置于筒体11上端;集气罩12直径,由下至上逐渐变小。所述烟气入口和烟气出口上设置有法兰盘。冷介质入口21设置于冷介质出口22上方。烟气通过发散罩13进入换热器,由下至上,由集气罩12排出换热器。由于冷介质入口21在上方,由上至下依次经过个换热盘23,冷介质可以与烟气进行充分换热。The heat exchange cover includes a
该换热器用于与锅炉燃烧室的烟气出口通道连接。可以将烟气中的热量用于对介质的加热。能够避免能源的浪费。The heat exchanger is used to connect with the flue gas outlet channel of the boiler combustion chamber. The heat in the flue gas can be used to heat the medium. Energy waste can be avoided.
工作原理:working principle:
烟气从烟气入口法兰进入该热交换器后,经发散罩13将热流体分散布满整个圆筒,然后依次冲刷成错列的布置的蚊香盘管层,通过最顶部一层后,再由集气罩12进行汇集,最后由顶部热流体出口法兰进入下游;与此同时,冷介质由顶部冷介质入口21管进入换热管,从顶部依次流向底部,在此过程,与外部的热流体发生热量交换,最后由冷介质出口22法兰进入下游。在此热交换过程中,热流体从底部进入顶部流出,温度逐渐从高到低;冷流体从顶部进入底部流出,温度逐渐从低到高,形成了完全理想的全逆流传热模型,很大程度上提高热传递效率和传热系数。After the flue gas enters the heat exchanger from the flue gas inlet flange, the hot fluid is dispersed over the entire cylinder through the
本具体实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例作出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the utility model, and it is not a limitation of the utility model. Those skilled in the art can make modifications without creative contribution to this embodiment as needed after reading this description, but as long as the utility model All claims are protected by patent law.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118089439A (en) * | 2024-04-09 | 2024-05-28 | 北京航空航天大学 | An Archimedean spiral air-fuel heat exchanger for an aviation gas turbine engine |
| CN119420283A (en) * | 2024-11-01 | 2025-02-11 | 东莞市正康电子有限公司 | Liquid cooling plate, liquid cooling system and liquid cooling plate manufacturing method for photovoltaic heat dissipation |
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2022
- 2022-11-18 CN CN202223074803.0U patent/CN219301352U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118089439A (en) * | 2024-04-09 | 2024-05-28 | 北京航空航天大学 | An Archimedean spiral air-fuel heat exchanger for an aviation gas turbine engine |
| CN119420283A (en) * | 2024-11-01 | 2025-02-11 | 东莞市正康电子有限公司 | Liquid cooling plate, liquid cooling system and liquid cooling plate manufacturing method for photovoltaic heat dissipation |
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Address after: 611600 Sichuan Province, Chengdu City, Puyang County, Shou'an Street, Xin Yuan Road No. 58, Building 33, Unit 1Building 33, Unit 2 Patentee after: Sichuan Zhuoyi environmental protection and energy saving equipment Co.,Ltd. Country or region after: China Address before: 610400 Sichuan Province, Chengdu City, Jintang County, Huakou Town, Energy-saving Avenue No. 99 (within Sichuan Jintang Industrial Park) Patentee before: Sichuan Zhuoyi environmental protection and energy saving equipment Co.,Ltd. Country or region before: China |