CN219294330U

CN219294330U - Automatic stirring device for insulator cement

Info

Publication number: CN219294330U
Application number: CN202223343514.6U
Authority: CN
Inventors: 宋相彪; 石宇奇; 王国忠
Original assignee: SHANDONG RUITAI GLASS INSULATOR CO Ltd
Current assignee: SHANDONG RUITAI GLASS INSULATOR CO Ltd
Priority date: 2022-12-13
Filing date: 2022-12-13
Publication date: 2023-07-04
Anticipated expiration: 2032-12-13

Abstract

The utility model provides an automatic stirring device for insulator cement, which relates to the technical field of glass insulator processing and comprises a mounting frame and a mounting table positioned at one side of the mounting frame, wherein a rotary discharging assembly and an automatic feeding assembly are arranged on the mounting frame; the device solves the defect that the stirring flow can be started after the charging barrel is driven to move to a proper position by pushing the movable trolley to fix the charging barrel, greatly reduces the labor intensity of repeated manual feeding, transferring and discharging, improves the efficiency of stirring the cement of the insulator, and improves the automation degree.

Description

Automatic stirring device for insulator cement

Technical Field

The utility model relates to the technical field of glass insulator processing, in particular to an automatic stirring device for insulator cement.

Background

The device used to support and insulate the wires is called an insulator. The insulator device is made of glass and is called a glass insulator; the most widely used in the circuit is a toughened glass insulator, the fixation between the iron cap and the glass piece in the glass insulator is needed to be completed by using cement binding, and the cement and sand are needed to be mixed and stirred to prepare the insulator cement.

The publication No. CN213829633U provides a stirring device for vertical insulator cement, which comprises a fixed seat, a stirring mechanism positioned above the fixed seat and a control mechanism for driving the stirring mechanism to move up and down; the fixed seat is provided with a limit groove which can be clamped with the movable trolley; the stirring mechanism comprises a stirring shaft, a mounting seat, a stirring part fixed on the stirring shaft and a power motor for driving the stirring shaft to rotate, and the power motor is fixed on the mounting seat; the device can be automated to realize the stirring to insulator cement, but needs the manual work to add cement in the feed cylinder at first, then promotes the travelling car again and drives the feed cylinder and move and fix the back that just can begin the stirring flow to suitable position, and frequent manual feeding like this is big with shifting intensity of labour, and the stirring efficiency and the degree of automation of device all need to improve.

Disclosure of Invention

Aiming at the problems that cement needs to be manually added into a charging barrel in the prior art, and then a mobile trolley is pushed to drive the charging barrel to move to a proper position for fixing, and then the stirring flow can be started, so that the frequent manual feeding and transferring labor intensity is high, and the stirring efficiency and the automation degree of the device are improved.

The technical scheme adopted for solving the technical problems is as follows:

the utility model provides an automatic stirring device of insulator cement, includes the mounting bracket and is in the mount table of mounting bracket one side, is provided with rotatory subassembly and the automatic material conveying subassembly of unloading on the mounting bracket, has placed the churn on the rotatory subassembly of unloading, and the churn cooperatees with the automatic material conveying subassembly, is provided with lifting unit on the mount table, and lifting unit is connected with the stirring subassembly, and the stirring subassembly is in churn top and is provided with annotates the liquid subassembly on the stirring subassembly, and the stirring subassembly is all cooperateed with the churn with annotating the liquid subassembly.

The device solves the defect that the stirring flow can be started after the charging barrel is driven to move to a proper position by pushing the movable trolley to fix the charging barrel, greatly reduces the labor intensity of repeated manual feeding, transferring and discharging, improves the efficiency of stirring the cement of the insulator, and improves the automation degree.

Further, rotatory subassembly of unloading includes rotating electrical machines, first centre gripping pneumatic cylinder, second centre gripping pneumatic cylinder and grip block, is provided with the rotating electrical machines on the mounting bracket and rotates and be connected with the second centre gripping pneumatic cylinder, and the rotating electrical machines is connected with first centre gripping pneumatic cylinder, and first centre gripping pneumatic cylinder and second centre gripping pneumatic cylinder all are connected with the grip block, and two grip block symmetry set up, and the grip block cooperatees with the churn.

According to the scheme, the rotary discharging assembly is utilized to facilitate the automatic discharging process after the cement of the insulator is stirred, meanwhile, the labor intensity that the movable trolley needs to be pushed to complete feeding in the stirring cylinder, subsequent transportation and fixation every time is avoided, and the stirring cylinder can be installed once without being dismounted.

Further, automatic feeding components are symmetrically arranged on the mounting frame.

Further, automatic feeding subassembly includes mounting panel, lead screw subassembly, powder delivery pump and notes material pipe, is provided with the mounting panel on the mounting bracket, is provided with the lead screw subassembly on the mounting panel, is provided with the powder delivery pump on the lead screw subassembly, and the output of powder delivery pump is connected with notes material pipe, annotates material pipe and churn and cooperatees, and sand bin and cement ash bin are connected respectively to the input of two powder delivery pumps.

According to the scheme, the automatic feeding component is utilized, so that the labor intensity of manually pushing the mobile trolley to transfer the stirring barrel to a feeding area for manual feeding again after the stirring process of the insulator cement is completed once is reduced.

Further, the lifting assembly comprises a fixed plate and a lifting electric cylinder, the fixed plate is arranged on the mounting table, and the lifting electric cylinder is arranged on the fixed plate.

Further, the lifting electric cylinder is connected with a stirring assembly.

According to the scheme, the lifting assembly is utilized to efficiently stir the mixture in the stirring barrel, and meanwhile, the discharging flow of the insulator cement after stirring is finished is not influenced.

Further, stirring subassembly includes driving motor, disc, connecting roller, agitator and agitator motor housing, and lift electronic jar is connected with driving motor, and driving motor is connected with the disc, is provided with agitator motor housing on the disc, is provided with agitator motor in the agitator motor housing, and agitator motor is connected with the connecting roller, is provided with the agitator on the connecting roller, and the agitator cooperatees with the churn.

Further, the disc is provided with a liquid injection assembly.

According to the scheme, the stirring assembly is matched with the liquid injection assembly, so that efficient mixing and stirring of the mixture in the stirring barrel can be realized, and meanwhile, the setting time of the insulator cement is effectively delayed.

Further, annotate the liquid subassembly and include slow condensate tank, water pump and notes liquid pipe, be provided with slow condensate tank and water pump on the disc, slow condensate tank is connected with the water pump, and the water pump is connected with annotates the liquid pipe, annotates the liquid pipe and be in churn top and cooperate with the churn.

According to the scheme, the liquid injection assembly is utilized to automatically add retarder into the mixture to form the insulator cement while the stirring assembly is used for stirring, and meanwhile, the setting time of the insulator cement is delayed.

Further, a collecting box arranged below the stirring barrel is arranged on the mounting frame.

In the scheme, the insulator cement after unloading is collected in time by using the collecting box.

Compared with the prior art, the utility model has the beneficial effects that:

the device utilizes the rotary discharging assembly, the automatic feeding assembly, the lifting assembly and the stirring assembly to be matched with the liquid injection assembly, solves the defect that cement is added into the charging barrel firstly, and then the charging barrel is driven by the movable trolley to move to a proper position for fixing, so that the stirring process can be started, the labor intensity of repeated manual feeding, transferring and discharging is greatly reduced, the stirring efficiency of the cement of the insulator is improved, the automation degree is improved, the solidification time of the cement of the insulator is effectively delayed, and the preparation is made for the cementing between the follow-up iron cap and the glass piece.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic diagram of the movement of the automatic charging assembly and the stirring assembly;

reference numerals:

1. a mounting frame; 11. a rotating electric machine; 12. a first clamping hydraulic cylinder; 13. a second clamping hydraulic cylinder; 14. a clamping plate; 15. a stirring cylinder; 16. a collection box; 2. a mounting table; 21. a fixing plate; 22. lifting an electric cylinder; 23. a driving motor; 24. a disc; 25. a connecting roller; 26. a stirrer; 27. a stirring motor housing; 31. a mounting plate; 32. a lead screw assembly; 33. a powder delivery pump; 34. a material injection pipe; 41. a condensate tank; 42. a water pump; 43. and a liquid injection pipe.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. The following description of at least one exemplary embodiment is merely exemplary in nature and is in no way intended to limit the utility model, its application, or uses. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

As shown in fig. 1 and 2, an automatic stirring device for insulator cement comprises a mounting frame 1 and a mounting table 2 arranged on one side of the mounting frame 1, wherein a rotary discharging assembly and an automatic feeding assembly are arranged on the mounting frame 1, a stirring cylinder 15 is arranged on the rotary discharging assembly, the stirring cylinder 15 is matched with the automatic feeding assembly, a lifting assembly is arranged on the mounting table 2 and connected with the stirring assembly, a liquid injection assembly is arranged on the stirring assembly above the stirring cylinder 15, and both the stirring assembly and the liquid injection assembly are matched with the stirring cylinder 15.

The working flow of the utility model is as follows:

firstly, the stirring barrel 15 is placed at the rotary discharging assembly, then the rotary discharging assembly is used for fixing the stirring barrel 15, after the fixing is finished, two groups of automatic feeding assemblies are used for respectively starting to add sand and cement ash into the stirring barrel 15, after the adding is finished, the lifting assembly drives the stirring assembly to move downwards, at the moment, the stirring assembly stretches into the stirring barrel 15 to stir the mixture of the sand and the cement ash, a proper amount of retarder is added into the stirring barrel 15 by utilizing the liquid injection assembly in the stirring process, the retarder comprises retarder and water, the retarder has the effect of delaying the setting time of the insulator cement, and the water has the effect of stirring and mixing the cement and the sand into the insulator cement, so that the follow-up adhesive binding of an iron cap and a glass piece can be ensured.

In order to facilitate an automatic discharging flow after the insulator cement is stirred, meanwhile, the manual work needs to push a movable trolley to complete feeding, subsequent transferring and fixing labor intensity in a stirring cylinder 15 every time, and further refinement of the scheme is realized, as shown in fig. 1 and 2, a rotary discharging assembly comprises a rotary motor 11, a first clamping hydraulic cylinder 12, a second clamping hydraulic cylinder 13 and a clamping plate 14, a rotary motor 11 and a second clamping hydraulic cylinder 13 are arranged on a mounting frame 1 and are connected with each other through a bearing in a rotating way, the rotary motor 11 is connected with the first clamping hydraulic cylinder 12, the first clamping hydraulic cylinder 12 and the second clamping hydraulic cylinder 13 are both connected with clamping plates 14, the two clamping plates 14 are symmetrically arranged and simultaneously do opposite or opposite movement, and the clamping plates 14 are matched with the stirring cylinder 15, and can be tightly attached to the outer wall of the stirring cylinder 15 to complete clamping and fixing when doing opposite movement; it should be noted that, the stirring cylinder 15 only needs to be placed in the initial position to ensure that the stirring cylinder is positioned below the stirring assembly and can be clamped and fixed, the follow-up stirring cylinder 15 does not need to be disassembled, after the stirring cylinder 15 is positioned between the two clamping plates 14, the controller controls the two clamping hydraulic cylinders to simultaneously stretch out and draw back to clamp and fix the stirring cylinder 15, after the stirring of the insulator cement is completed, the rotating motor 11 starts to work to drive the stirring cylinder 15 to rotate 180 degrees at the moment, the insulator cement can be discharged, manual discharging is not needed, the follow-up stirring cylinder 15 is transported, and after discharging, the stirring cylinder 15 is reversed again for 180 degrees at the moment and returns to the horizontal feeding state of the feed inlet.

Further, as shown in fig. 1 and 2, the mounting frame 1 is provided with a collection box 16 below the stirring drum 15; the collecting box 16 can collect the insulator cement after the stirring drum 15 is overturned and unloaded, and the insulator cement can be vibrated and leveled by subsequently placing the collecting box 16 on a vibration platform.

In order to reduce the labor intensity of manually pushing the mobile trolley to transfer the stirring cylinder 15 to a feeding area for manual feeding again after completing the stirring process of the insulator cement every time, as shown in fig. 1 and 2, the scheme is further refined, an automatic feeding assembly is symmetrically arranged on the mounting frame 1 and comprises a mounting plate 31, a screw rod assembly 32, a powder conveying pump 33 and a feeding pipe 34, the mounting frame 1 is provided with the mounting plate 31, the mounting plate 31 is provided with the screw rod assembly 32, the screw rod assembly 32 is provided with the powder conveying pump 33, the output end of the powder conveying pump 33 is connected with the feeding pipe 34, the feeding pipe 34 is matched with the stirring cylinder 15, the input ends of the two powder conveying pumps 33 are respectively connected with a sand bin and a cement ash bin, and the sand bin and the cement ash bin are not shown in the drawing; the screw rod assembly 32 is not improved in the prior art, the principle is that the rotary motion is converted into the linear motion, the screw rod assembly 32 consists of a servo motor, a screw rod, a sliding block, a sliding rail and a connecting plate, the structures are shown in the figure but are not numbered, the powder conveying pump 33 is arranged on the sliding block, the powder conveying pump 33 is not improved in the prior art, the sliding block can be driven to rotate by the servo motor to make the sliding block perform directional reciprocating motion along the sliding rail direction so as to realize the reciprocating motion of the powder conveying pump 33, the injection pipes 34 connected with the powder conveying pump 33 after the powder conveying pump 33 moves can move to the upper part of the stirring cylinder 15, then the two powder conveying pumps 33 start to work to respectively add sand and cement ash into the stirring cylinder 15, and after the feeding is finished, the servo motor reversely rotates, the two injection pipes 34 are far away from the stirring cylinder 15 at the moment, so that the subsequent stirring and discharging processes are not affected.

In order to realize efficient stirring of the insulator cement in the stirring cylinder 15 and not to influence the discharging flow after the insulator cement is stirred, the scheme is further refined, as shown in fig. 1 and 2, the lifting assembly comprises a fixed plate 21 and a lifting electric cylinder 22, the fixed plate 21 is arranged on the mounting table 2, the lifting electric cylinder 22 is arranged on the fixed plate 21, and the lifting electric cylinder 22 is connected with the stirring assembly; when the sand and cement ash are fed, the shrinkage rod of the lifting electric cylinder 22 moves downwards at the moment, so that the stirring assembly stretches into the stirring barrel 15 to carry out a stirring process, and after stirring, the shrinkage rod of the lifting electric cylinder 22 drives the stirring assembly to move upwards to be away from the stirring barrel 15, so that the stirring barrel 15 can be turned over to be convenient for discharging.

In order to realize efficient mixing and stirring of the mixture in the stirring cylinder 15, the scheme is further refined, as shown in fig. 1 and 2, the stirring assembly comprises a driving motor 23, a disc 24, a connecting roller 25, a stirrer 26 and a stirring motor shell 27, the lifting electric cylinder 22 is connected with the driving motor 23, the driving motor 23 is connected with the disc 24, the disc 24 is provided with the stirring motor shell 27 and a liquid injection assembly, the stirring motor shell 27 is internally provided with the stirring motor, the stirring motor is connected with the connecting roller 25, the connecting roller 25 is provided with the stirrer 26, the stirrer 26 adopts a powder stirrer commonly used in the market, which belongs to the prior art and is not improved, and the stirrer 26 is matched with the stirring cylinder 15; after the agitator 26 stretches into the churn 15 and contacts with the mixture under the effect of lift electronic jar 22, driving motor 23 work at this moment drives disc 24 rotation, and disc 24 rotates and then drives agitator motor shell 27 motion, simultaneously agitator motor of installation in the agitator motor shell 27 also begins the work, agitator motor drives agitator 26 simultaneously and also begins rotatory stirring like this when disc 24 drives agitator motor motion, and the cooperation is annotated the liquid subassembly and is added the efficient stirring of the mixture in the churn 15 to churn 15 in the slow condensate, finally forms insulator cement.

In order to achieve the purpose of automatically adding retarder into the mixture to form insulator cement and simultaneously delaying the setting time of the insulator cement in the process of stirring the mixture by the stirring assembly, the scheme is further refined, as shown in fig. 1 and 2, the liquid injection assembly comprises a retarder tank 41, a water pump 42 and a liquid injection pipe 43, the retarder tank 41 and the water pump 42 are arranged on the disc 24, the retarder tank 41 is connected with the water pump 42, the water pump 42 is connected with the liquid injection pipe 43, and the liquid injection pipe 43 is positioned above the stirring cylinder 15 and is matched with the stirring cylinder 15; when the stirrer 26 starts stirring, the water pump 42 starts to work at this moment, the retarder is pumped from the retarder tank 41 and is added into the stirring cylinder 15 through the liquid injection pipe 43, the liquid injection is stopped after a certain amount of liquid is added, then only the stirring process is performed, and at this moment, the liquid injection pipe 43 is close to the stirring cylinder 15, so that the problem of splashing of the retarder to the outside can not occur.

Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same; while the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that: modifications may be made to the specific embodiments of the present utility model or equivalents may be substituted for part of the technical features thereof; without departing from the spirit of the utility model, it is intended to cover the scope of the utility model as claimed.

Claims

1. The utility model provides an automatic stirring device of insulator cement, a serial communication port, including mounting bracket (1) and mount table (2) that are in mounting bracket (1) one side, be provided with rotatory subassembly and automatic material conveying subassembly of unloading on mounting bracket (1), rotatory churn (15) of having placed on the subassembly of unloading, churn (15) cooperatees with automatic material conveying subassembly, be provided with lifting unit on mount table (2), lifting unit is connected with the stirring subassembly, the stirring subassembly is in churn (15) top and is provided with annotates the liquid subassembly on the stirring subassembly, stirring subassembly and annotate the liquid subassembly and all cooperate with churn (15).

2. The automatic stirring device for the insulator cement according to claim 1, wherein the rotary discharging assembly comprises a rotary motor (11), a first clamping hydraulic cylinder (12), a second clamping hydraulic cylinder (13) and a clamping plate (14), the rotary motor (11) is arranged on the mounting frame (1) and is rotationally connected with the second clamping hydraulic cylinder (13), the rotary motor (11) is connected with the first clamping hydraulic cylinder (12), the first clamping hydraulic cylinder (12) and the second clamping hydraulic cylinder (13) are both connected with the clamping plate (14), the two clamping plates (14) are symmetrically arranged, and the clamping plate (14) is matched with the stirring cylinder (15).

3. An automatic stirring device for insulator cement according to claim 1, characterized in that the mounting frame (1) is symmetrically provided with automatic feeding components.

4. An automatic stirring device for insulator cement according to claim 3, characterized in that the automatic feeding component comprises a mounting plate (31), a screw rod component (32), a powder conveying pump (33) and a material injection pipe (34), wherein the mounting plate (31) is arranged on the mounting frame (1), the screw rod component (32) is arranged on the mounting plate (31), the powder conveying pump (33) is arranged on the screw rod component (32), the material injection pipe (34) is connected to the output end of the powder conveying pump (33), the material injection pipe (34) is matched with the stirring cylinder (15), and the input ends of the two powder conveying pumps (33) are respectively connected with a sand bin and a cement ash bin.

5. An automatic stirring device for insulator cement according to claim 1, characterized in that the lifting assembly comprises a fixed plate (21) and a lifting electric cylinder (22), the fixed plate (21) is arranged on the mounting table (2), and the lifting electric cylinder (22) is arranged on the fixed plate (21).

6. An automatic stirring device for insulator cement according to claim 5, characterized in that the lifting electric cylinder (22) is connected with a stirring assembly.

7. The automatic stirring device for the insulator cement according to claim 6, wherein the stirring assembly comprises a driving motor (23), a disc (24), a connecting roller (25), a stirrer (26) and a stirring motor housing (27), the lifting electric cylinder (22) is connected with the driving motor (23), the driving motor (23) is connected with the disc (24), the stirring motor housing (27) is arranged on the disc (24), the stirring motor is arranged in the stirring motor housing (27), the connecting roller (25) is connected with the stirring motor, the stirrer (26) is arranged on the connecting roller (25), and the stirrer (26) is matched with the stirring cylinder (15).

8. An automatic stirring device for insulator cement according to claim 7, characterized in that the disc (24) is provided with a liquid injection assembly.

9. The automatic stirring device for insulator cement according to claim 8, wherein the liquid injection assembly comprises a retarder tank (41), a water pump (42) and a liquid injection pipe (43), the retarder tank (41) and the water pump (42) are arranged on the disc (24), the retarder tank (41) is connected with the water pump (42), the water pump (42) is connected with the liquid injection pipe (43), and the liquid injection pipe (43) is located above the stirring cylinder (15) and is matched with the stirring cylinder (15).

10. An automatic stirring device for insulator cement according to claim 1, characterized in that the mounting frame (1) is provided with a collecting box (16) below the stirring cylinder (15).