CN220614741U

CN220614741U - Foaming device for foam production

Info

Publication number: CN220614741U
Application number: CN202322338572.8U
Authority: CN
Inventors: 王镇; 翁成龙; 张恺亮; 王佳林; 唐磊; 于君; 钱家欢
Original assignee: Zhejiang Xinhengtai New Materials Co ltd
Current assignee: Zhejiang Xinhengtai New Materials Co ltd
Priority date: 2023-08-30
Filing date: 2023-08-30
Publication date: 2024-03-19
Anticipated expiration: 2033-08-30

Abstract

The utility model discloses a foaming device for foam production, which belongs to the technical field of foam production and comprises a base, wherein the top end of the base is fixedly connected with a mounting frame, the top end of the mounting frame is provided with a swinging mechanism for increasing the mixing efficiency, the inner cavity of the mounting frame is provided with a mixing device for mixing materials, the bottom end of the swinging mechanism is welded with the top end of the mixing device, one end of the upper surface of the base is fixedly connected with a foaming box, the foaming box is positioned right below the mixing device, the other end of the upper surface of the base is fixedly connected with a mixing box, the outer side wall of the mixing box is provided with a feeding assembly, and the other end of the feeding assembly is communicated with the mixing device, so that the working efficiency of the foaming device is improved, the production efficiency of the foaming device is improved, the working quality of the foaming device is improved, the production quality of the foam after foam molding is improved, the production speed of the foam is improved, the foam raw materials are prevented from falling during movement, and the waste of the materials is reduced.

Description

Foaming device for foam production

Technical Field

The utility model relates to the technical field of foam production, in particular to a foaming device for foam production.

Background

The foam is foamed material of plastic particles, and is called foam for short. The foam is divided into PU foam, antistatic foam, conductive foam, EPE, antistatic EPE, CR, EVA, bridging PE, SBR, EPDM and the like, foaming processing is needed in the foam production process, wherein the foaming processing refers to the process that various materials subjected to temperature control are sequentially added into a stirring barrel of a manual foaming machine according to the quantity required by a formula, fully stirred and timely poured into a foam model to foam into foam with a certain shape, and the whole process can be divided into 3 working procedures of material preparation, material feeding, stirring, drying and demolding.

The existing foaming device can only stir the foam raw materials simply, the stirred foam raw materials are poured into the barrel, workers transfer the foam raw materials to the foaming box for molding, the foam raw materials are easy to spill during transferring, meanwhile, the stirring is carried out only through one stirring procedure, the foam raw materials of foam are not sufficiently stirred, more time is required for stirring, the production efficiency of the foaming device is reduced, the working quality of the foaming device is reduced, the production quality of the foam after molding is reduced, and the production speed of foam is reduced.

According to publication No.: the utility model provides a memory cotton foaming device, which comprises a supporting cylinder, wherein a rotary cylinder is arranged on the inner wall of the supporting cylinder, two first motors are fixedly connected to the back surface of the inner wall of the supporting cylinder and positioned above the rotary cylinder, one end of an output shaft of each first motor is fixedly connected with a rotary table, one side of the front surface of each rotary table is fixedly connected with a threaded rod, a lifting plate is sleeved on the surface of each threaded rod, and a limiting block is connected to each threaded rod in a threaded mode. The utility model relates to the technical field of memory cotton foaming devices, which cleans the inner wall of a rotary drum through the rotation of the rotary drum and the up-and-down reciprocating motion of a scraping blade, so that the working time of cleaning the inner wall by a machine is prevented from being delayed after one-time foaming is finished, the working efficiency is greatly improved, a clamping structure on a cleaning plate can replace a cleaning device in the rotary drum, the installation and the disassembly are convenient and quick, and the cleanliness of the device in the working process is ensured.

According to the foaming device introduced above, only simple stirring can be carried out on foam raw materials, only the foam raw materials are stirred through a heavy stirring device, so that insufficient stirring of the foam raw materials is caused, workers are required to transfer the foam raw materials to the stirring barrel before stirring, the workers are required to transfer the foam raw materials to the foaming box after stirring, the foam raw materials are easy to spill during transferring, accordingly, the production efficiency of the foaming device is reduced, the working quality of the foaming device is reduced, the production quality of the foam after molding is reduced, the production speed of foam is reduced, and the waste of materials is caused.

Disclosure of Invention

The utility model aims to provide a foaming device for foam production, which is used for stirring foam raw materials according to the arrangement of a mixing device, reciprocating swinging the mixing device when the mixing device stirs the foam raw materials through the arrangement of a swinging mechanism, improving the mixing speed, adding the foam raw materials into a mixing tank, feeding the foam raw materials into the mixing tank through a feeding component, and feeding the mixed foam raw materials into the foaming tank through a discharging pipe by opening a control valve, so that the foaming device is prevented from being scattered when the foam raw materials are transferred, the production efficiency of the foaming device is improved, the working quality of the foaming device is improved, the production quality after foam molding is improved, the production speed of foam is improved, and the waste of materials is avoided, thereby solving the problems in the background technology.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides a foaming device is used in production of foam, includes the base, the top fixedly connected with mounting bracket of base, swing mechanism for increasing compounding efficiency is installed on the top of mounting bracket, the compounding device that is used for the compounding is installed to the inner chamber of mounting bracket, swing mechanism's bottom and compounding device's top welding, the one end fixedly connected with foaming case of base upper surface, so-called foaming case is located under the compounding device, the other end fixedly connected with mixing box of base upper surface, feeding assembly is installed to the lateral wall of mixing box, feeding assembly's the other end and compounding device intercommunication.

Preferably, the compounding device includes the compounding jar, the equal bolt in both ends of compounding jar has the mount pad, the other end integrated into one piece of mount pad has the support column, the other end grafting of support column is fixed with the bearing, the outer lane of bearing and the inside wall fixed connection of mounting bracket, the top intercommunication of compounding jar has the inlet pipe, the other end and the feeding subassembly intercommunication of inlet pipe, the bottom of compounding jar is provided with the discharging pipe, install the control valve on the discharging pipe, the stirring subassembly that is used for the compounding is installed to the inner chamber of compounding jar.

Preferably, the stirring assembly comprises a first motor, the first motor is fixedly connected to the upper surface of the mixing tank through a mounting plate, the output of the first motor can penetrate through the mixing tank and is fixedly connected with a connecting rod, the connecting rod is arranged in an inner cavity of the mixing tank, a connecting plate is arranged on the outer surface of the connecting rod, a rotating shaft is fixedly connected to the lower surface of the connecting plate, and a stirring roller is fixedly connected to the outer surface of the rotating shaft.

Preferably, the connecting plates are provided with four groups, and the four groups of connecting plates are distributed on the outer surface of the connecting rod around the circle center.

Preferably, the swing mechanism comprises a second motor, an output shaft of the second motor penetrates through the mounting frame and is fixedly connected with a rotary table, a conduction assembly for assisting in conducting driving force is mounted on the lower surface of the rotary table, and the bottom end of the conduction assembly is fixedly connected with the upper surface of the mixing tank.

Preferably, the conduction assembly comprises a movable rod, a through hole is formed in the surface of the rotary table, the outer surface of the movable rod is inserted and slid with an inner cavity of the through hole of the rotary table, a sleeve is fixedly connected to the bottom end of the movable rod, a sliding rod is inserted and slid in the inner cavity of the sleeve, extension plates are fixedly connected to two ends of the sliding rod, and the lower surface of the extension plates is welded with the upper surface of the mixing tank.

Preferably, the feeding assembly comprises a feeding pump, the feeding pump is fixedly connected to the outer side wall of the mixing box through a mounting plate, a suction port of the feeding pump is communicated with a suction pipe, the other end of the suction pipe penetrates through and extends to an inner cavity of the mixing box, a feeding port of the feeding pump is communicated with a feeding pipe, and the other end of the feeding pipe is communicated with one end of a feeding pipe.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the foam production foaming device provided by the utility model, the first motor provides the driving force to drive the connecting plate on the connecting rod to rotate through the arrangement of the stirring assembly, so that the connecting plate drives the stirring roller to stir foam raw materials of foam, and the mixing tank is enabled to swing back and forth while the mixing tank is enabled to stir the foam raw materials through the arrangement of the swinging mechanism, so that the working efficiency of the foaming device is improved, the production efficiency of the foaming device is improved, the working quality of the foaming device is improved, and the production quality of the foam after molding is improved.

2. According to the foam production foaming device provided by the utility model, through the arrangement of the feeding component, foam raw materials in the mixing tank are fed into the mixing tank for stirring, then the control valve is opened, and the stirred foam raw materials are fed into the foaming tank for molding through the discharging pipe, so that the production speed of foam is improved, the foam raw materials are prevented from being scattered when moving, and the waste of materials is reduced.

Drawings

FIG. 1 is a schematic view of the overall structure of the present utility model;

FIG. 2 is a schematic top view of the present utility model;

FIG. 3 is a schematic side view of the present utility model;

fig. 4 is a schematic structural view of a partial cross-sectional structure of the present utility model.

In the figure: 1. a base; 2. a mounting frame; 3. a swinging mechanism; 31. a second motor; 32. a turntable; 33. a conductive component; 331. a movable rod; 332. a sleeve; 333. a slide bar; 334. an extension plate; 4. a mixing device; 41. a mixing tank; 42. a mounting base; 43. a support column; 44. a bearing; 45. a feed pipe; 46. a discharge pipe; 47. a control valve; 48. a stirring assembly; 481. a first motor; 482. a connecting rod; 483. a connecting plate; 484. a rotating shaft; 485. a stirring roller; 5. a foaming box; 6. a mixing box; 7. a feeding assembly; 71. a feed pump; 72. a suction pipe; 73. and a feeding pipe.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-4, the utility model provides a foaming device for foam production, which comprises a base 1, the top of the base 1 is fixedly connected with a mounting frame 2, the top of the mounting frame 2 is provided with a swinging mechanism 3 for increasing the mixing efficiency, the inner cavity of the mounting frame 2 is provided with a mixing device 4 for mixing materials, the bottom end of the swinging mechanism 3 is welded with the top end of the mixing device 4, one end of the upper surface of the base 1 is fixedly connected with a foaming box 5, the foaming box 5 is positioned right below the mixing device 4, the other end of the upper surface of the base 1 is fixedly connected with a mixing box 6, the outer side wall of the mixing box 6 is provided with a feeding component 7, the other end of the feeding component 7 is communicated with the mixing device 4, foam raw materials are added into the mixing box 6, the feeding component 7 is started to feed the raw materials into the mixing device 4 for stirring, then the swinging mechanism 3 is started to drive the mixing device 4 to swing back and forth, the foam raw materials are fed into the foaming box 5 after stirring, thereby improving the working efficiency of the foaming device, improving the production efficiency of the foaming device, increasing the working quality of the foaming device, improving the production quality after foam molding, improving the production speed of foam, and reducing waste of the foam raw materials when falling down.

The compounding device 4 includes compounding jar 41, the equal bolt in both ends of compounding jar 41 has mount pad 42, the other end integrated into one piece of mount pad 42 has support column 43, the other end grafting of support column 43 is fixed with bearing 44, the outer lane of bearing 44 and the inside wall fixed connection of mounting bracket 2, the top intercommunication of compounding jar 41 has inlet pipe 45, the other end and the feeding subassembly 7 intercommunication of inlet pipe 45, the bottom of compounding jar 41 is provided with discharging pipe 46, install control valve 47 on the discharging pipe 46, the stirring subassembly 48 that is used for the compounding is installed to the inner chamber of compounding jar 41, pass through inlet pipe 45 with the cotton raw materials of bubble into compounding jar 41 inner chamber, start stirring subassembly 48 stirs the cotton raw materials of bubble, then open control valve 47 and pass through discharging pipe 46 and arrange the foaming case 5 with the raw materials after the stirring.

The stirring assembly 48 comprises a first motor 481, the first motor 481 is fixedly connected to the upper surface of the mixing tank 41 through a mounting plate, the output of the first motor 481 can penetrate through the mixing tank 41 and is fixedly connected with a connecting rod 482, the connecting rod 482 is arranged in an inner cavity of the mixing tank 41, a connecting plate 483 is arranged on the outer surface of the connecting rod 482, a rotating shaft 484 is fixedly connected to the lower surface of the connecting plate 483, a stirring roller 485 is fixedly connected to the outer surface of the rotating shaft 484, the first motor 481 is started to provide driving force to drive the connecting rod 482 to rotate, and the connecting rod 482 drives the stirring roller 485 on the connecting plate 483 to stir foam raw materials.

The connecting plate 483 is provided with four groups, and four groups of connecting plates 483 are distributed on the outer surface of the connecting rod 482 around the circle center, and the stirring speed of foam raw materials is increased through the arrangement of the connecting plate 483, so that the stirring effect is improved.

The swinging mechanism 3 comprises a second motor 31, an output shaft of the second motor 31 penetrates through the mounting frame 2 and is fixedly connected with a turntable 32, a conduction assembly 33 for assisting in conducting driving force is mounted on the lower surface of the turntable 32, the bottom end of the conduction assembly 33 is fixedly connected with the upper surface of the mixing tank 41, the turntable 32 is driven to rotate by driving force provided by the second motor 31, and the turntable 32 conducts power through the conduction assembly 33 to enable the mixing tank 41 to swing.

The conducting component 33 comprises a movable rod 331, a through hole is formed in the surface of the rotary table 32, the outer surface of the movable rod 331 is inserted and slid with an inner cavity of the through hole of the rotary table 32, a sleeve 332 is fixedly connected to the bottom end of the movable rod 331, a slide rod 333 is inserted and slid in the inner cavity of the sleeve 332, extension plates 334 are fixedly connected to the two ends of the slide rod 333, the lower surface of the extension plates 334 is welded with the upper surface of the mixing tank 41, the movable rod 331 is driven to move through the rotary table 32, the movable rod 331 slides on the surface of the slide rod 333 through the sleeve 332, and because the movable rod 331 moves around the center of a circle, the movable rod 331 can drive the mixing tank 41 to swing through connecting plates 483 at the two ends of the slide rod 333.

The feeding assembly 7 comprises a feeding pump 71, the feeding pump 71 is fixedly connected to the outer side wall of the mixing tank 6 through a mounting plate, a suction port of the feeding pump 71 is communicated with a suction pipe 72, the other end of the suction pipe 72 penetrates through and extends to the inner cavity of the mixing tank 6, a feeding port of the feeding pump 71 is communicated with a feeding pipe 73, the other end of the feeding pipe 73 is communicated with one end of a feeding pipe 45, and the feeding pump 71 is started to provide driving force to enable the suction port to suck foam raw materials in the inner cavity of the mixing tank 6, and the feeding pipe 73 feeds the foam raw materials into the inner cavity of the mixing tank 41 through the feeding pipe 45.

When the foam material stirring device is specifically used, the feeding pump 71 is started to provide driving force to enable the suction port to suck foam materials in the inner cavity of the mixing tank 6, the feeding pipe 73 is used for conveying the foam materials into the inner cavity of the mixing tank 41 through the feeding pipe 45, the first motor 481 is started to provide driving force to drive the connecting rod 482 to rotate, the connecting rod 482 is started to drive the stirring roller 485 on the connecting plate 483 to stir the foam materials, the stirring speed of the foam materials is increased through the arrangement of the connecting plate 483, the stirring effect is improved, the second motor 31 is started to provide driving force to enable the turntable 32 to drive the movable rod 331 to move, the movable rod 331 slides on the surface of the sliding rod 333 through the sleeve 332, the movable rod 331 can drive the mixing tank 41 to swing through the connecting plates 483 at the two ends of the sliding rod 333 around the center of a circle, the efficiency of stirring can be improved through the cooperation of the swinging mechanism 3 and the stirring assembly 48, then the control valve 47 is started to discharge the stirred materials into the foaming tank 5 through the discharging pipe 46 to foam and form, thereby the working efficiency of the foaming device is improved, the production efficiency of the foaming device is improved, the working quality of the foaming device is increased, the production quality after the foaming cotton is improved, the waste is avoided, and the waste of the falling foam materials is reduced.

Although embodiments of the present utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. Foaming device is used in production of bubble cotton, including base (1), its characterized in that: the novel mixing device comprises a base (1), wherein a mounting frame (2) is fixedly connected to the top end of the base (1), a swinging mechanism (3) for increasing mixing efficiency is mounted on the top end of the mounting frame (2), a mixing device (4) for mixing is mounted in an inner cavity of the mounting frame (2), the bottom end of the swinging mechanism (3) is welded with the top end of the mixing device (4), a foaming box (5) is fixedly connected to one end of the upper surface of the base (1), the foaming box (5) is located under the mixing device (4), a mixing box (6) is fixedly connected to the other end of the upper surface of the base (1), a feeding assembly (7) is mounted on the outer side wall of the mixing box (6), and the other end of the feeding assembly (7) is communicated with the mixing device (4).

2. The foaming device for foam production according to claim 1, wherein: mixing device (4) are including compounding jar (41), the both ends of compounding jar (41) all bolt has mount pad (42), the other end integrated into one piece of mount pad (42) has support column (43), the other end grafting of support column (43) is fixed with bearing (44), the outer lane of bearing (44) is with the inside wall fixed connection of mounting bracket (2), the top intercommunication of compounding jar (41) has inlet pipe (45), the other end and the pay-off subassembly (7) intercommunication of inlet pipe (45), the bottom of compounding jar (41) is provided with discharging pipe (46), install control valve (47) on discharging pipe (46), stirring subassembly (48) that are used for the compounding are installed to the inner chamber of compounding jar (41).

3. The foaming device for foam production according to claim 2, wherein: the stirring assembly (48) comprises a first motor (481), the upper surface at compounding jar (41) is passed through to first motor (481) through mounting panel fixed connection, the output of first motor (481) can run through compounding jar (41) and fixedly connected with connecting rod (482), connecting rod (482) set up the inner chamber at compounding jar (41), be provided with connecting plate (483) on connecting rod (482) surface, the lower fixed surface of connecting plate (483) is connected with pivot (484), the surface fixedly connected with stirring roller (485) of pivot (484).

4. A foaming device for foam production according to claim 3, characterized in that: four groups of connecting plates (483) are arranged, and the four groups of connecting plates (483) are distributed on the outer surface of the connecting rod (482) around the circle center.

5. The foaming device for foam production according to claim 1, wherein: the swing mechanism (3) comprises a second motor (31), an output shaft of the second motor (31) penetrates through the mounting frame (2) and is fixedly connected with a rotary table (32), a conduction assembly (33) for assisting in conducting driving force is mounted on the lower surface of the rotary table (32), and the bottom end of the conduction assembly (33) is fixedly connected with the upper surface of the mixing tank (41).

6. The foaming device for foam production according to claim 5, wherein: the conduction assembly (33) comprises a movable rod (331), a through hole is formed in the surface of the rotary table (32), the outer surface of the movable rod (331) is inserted and slid with an inner cavity of the through hole of the rotary table (32), a sleeve (332) is fixedly connected to the bottom end of the movable rod (331), a slide rod (333) is inserted and slid in the inner cavity of the sleeve (332), extension plates (334) are fixedly connected to two ends of the slide rod (333), and the lower surface of the extension plates (334) is welded with the upper surface of the mixing tank (41).

7. The foaming device for foam production according to claim 1, wherein: the feeding assembly (7) comprises a feeding pump (71), the feeding pump (71) is fixedly connected to the outer side wall of the mixing box (6) through a mounting plate, a suction port of the feeding pump (71) is communicated with a suction pipe (72), the other end of the suction pipe (72) penetrates through and extends to an inner cavity of the mixing box (6), a feeding pipe (73) is communicated with a feeding port of the feeding pump (71), and the other end of the feeding pipe (73) is communicated with one end of a feeding pipe (45).