CN219285181U

CN219285181U - Wire rope detector

Info

Publication number: CN219285181U
Application number: CN202223280154.XU
Authority: CN
Inventors: 吴伟; 刘鑫龙; 张祥瑞; 赵奎
Original assignee: Wuhan Ruimin Testing Technology Co ltd
Current assignee: Wuhan Ruimin Testing Technology Co ltd
Priority date: 2022-12-08
Filing date: 2022-12-08
Publication date: 2023-06-30
Anticipated expiration: 2032-12-08

Abstract

The utility model discloses a steel wire rope detector which comprises two first operation frames and two second operation frames which are symmetrically arranged, wherein two arc-shaped detection plates are arranged in the first operation frames and the second operation frames, the moving mechanism comprises two first U-shaped plates and two second U-shaped plates which are arranged in the first operation frames and the second operation frames, the two first U-shaped plates and the second U-shaped plates are connected with moving wheels through rotating rods, one sides of the two first U-shaped plates are connected with the side wall of the first operation frame through fixing rods, and motors are arranged on the other sides of the two first U-shaped plates. According to the utility model, through the arrangement of the moving mechanism, the arc detection plate is driven to move and detect on the surface of the steel wire rope under the driving action of the motor, so that the arc detection plate is not required to be pulled manually, the labor intensity of detection personnel is reduced, and the detection efficiency of the steel wire rope is improved.

Description

Wire rope detector

Technical Field

The utility model relates to the technical field of steel wire rope detectors, in particular to a steel wire rope detector.

Background

The steel wire rope flaw detector is a damage detection device widely applied to the fields of mines, cableways, hoisting equipment, elevators, port machinery, cable bridges and the like.

The existing steel wire rope flaw detector needs to be manually pulled to move on the surface of the steel wire rope in the steel wire detection process, so that the labor intensity of detection personnel is increased, and the detection efficiency of the steel wire rope is reduced.

There is therefore a need for a wire rope detector that solves the above problems.

Disclosure of Invention

The utility model aims to provide a steel wire rope detector, which solves the problem that the steel wire rope detector proposed in the background art needs manual traction and movement in the using process.

In order to achieve the above purpose, the present utility model provides the following technical solutions: the steel wire rope detector comprises a first operation frame and a second operation frame which are symmetrically arranged, wherein two arc-shaped detection plates are arranged in the first operation frame and the second operation frame, one side of the first operation frame and one side of the second operation frame are provided with connecting plates, the other sides of the two connecting plates are rotationally connected through a rotating shaft, and the detector further comprises a moving mechanism which is arranged in the first operation frame and the second operation frame and is convenient for the two arc-shaped detection plates to move on a steel wire rope;

the moving mechanism comprises two first U-shaped plates and two second U-shaped plates, wherein the two first U-shaped plates and the two second U-shaped plates are arranged in the first operation frame and the second operation frame, the moving wheels are connected to the first U-shaped plates and the second U-shaped plates through rotating rods, one side of each first U-shaped plate is connected with the side wall of the first operation frame through a fixing rod, the other side of each first U-shaped plate is provided with a motor, the output ends of the motors are connected with the rotating rods, and the second operation frame is provided with an extrusion mechanism for extruding the two second U-shaped plates.

The extrusion mechanism comprises two extrusion pipes fixedly connected to the bottom wall of the second operation frame, the two extrusion pipes are connected with extrusion rods in a sliding mode, the two extrusion rods are connected with the second U-shaped plates, the two extrusion pipes are sleeved with first springs, and two ends of each first spring are connected with the second U-shaped plates and the bottom wall of the second operation frame respectively.

The utility model discloses a limit mechanism for carrying out spacing to the second operation frame, stop mechanism is including rotating the mounting panel that connects two mutual symmetries set up on the first operation frame, two the mounting panel is last to be seted up the mounting groove, two sliding connection has the limiting plate on the mounting groove, two the limiting groove has been seted up on the limiting plate, be equipped with two gag lever posts on the second operation frame lateral wall, two gag lever posts and limiting groove assorted setting, two be equipped with the second spring on the mounting groove diapire, two the other end of second spring is connected with the limiting plate.

The two arc pick-up plates are mutually far away from one end and are respectively provided with a first fixed plate and a second fixed plate, the first fixed plate is connected with the side wall of the first operation frame, the side wall of the second fixed plate is sleeved with a square tube, one end of the square tube is connected with the bottom wall of the second operation frame, a third spring is arranged on the side wall of the square tube, and the other end of the third spring is connected with the second fixed plate.

The lower end of the second operation frame is provided with a balancing weight.

And a controller is arranged in the second operation frame and is electrically connected with the two motors.

Compared with the prior art, the utility model has the beneficial effects that:

according to the utility model, through the arrangement of the moving mechanism, the arc detection plate is driven to move and detect on the surface of the steel wire rope under the driving action of the motor, so that the arc detection plate is not required to be pulled manually, the labor intensity of detection personnel is reduced, and the detection efficiency of the steel wire rope is improved.

Drawings

FIG. 1 is a schematic diagram of the overall structure of the present utility model;

FIG. 2 is a schematic view of the internal structure of the limiting mechanism of the present utility model;

FIG. 3 is a schematic view of the internal structure of the moving mechanism of the present utility model;

FIG. 4 is an enlarged view of FIG. 2 at A;

FIG. 5 is an enlarged view of FIG. 3 at B;

fig. 6 is an enlarged view of fig. 3 at C.

In the figure: 101. a first operation frame; 102. a second operation frame; 103. an arc detection plate; 104. a connecting plate; 105. a rotating shaft; 201. a first U-shaped plate; 202. a second U-shaped plate; 203. a rotating lever; 204. a moving wheel; 205. a motor; 301. extruding the tube; 302. an extrusion rod; 303. a first spring; 401. a mounting plate; 402. a mounting groove; 403. a limiting plate; 404. a limit groove; 405. a limit rod; 406. a second spring; 501. a first fixing plate; 502. a second fixing plate; 503. square tube; 504. a third spring; 6. and (5) balancing weights.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

Referring to fig. 1-6, the steel wire rope detector provided by the utility model comprises a first operation frame 101 and a second operation frame 102 which are symmetrically arranged, wherein two arc detection plates 103 are arranged in the first operation frame 101 and the second operation frame 102, one side of the first operation frame 101 and one side of the second operation frame 102 are provided with connecting plates 104, and the other sides of the two connecting plates 104 are rotationally connected through a rotating shaft 105;

the moving mechanism comprises two first U-shaped plates 201 and two second U-shaped plates 202 which are arranged in a first operation frame 101 and a second operation frame 102, moving wheels 204 are connected to the two first U-shaped plates 201 and the two second U-shaped plates 202 through rotating rods 203, one sides of the two first U-shaped plates 201 are connected with the side walls of the first operation frame 101 through fixing rods, motors 205 are arranged on the other sides of the two first U-shaped plates 201, output ends of the two motors 205 are connected with the rotating rods 203, an extrusion mechanism used for extruding the two second U-shaped plates 202 is arranged on the second operation frame 102, and through the arrangement of the moving mechanism, the arc-shaped detection plates 103 are driven to move and detect on the surfaces of steel ropes under the driving action of the motors 205.

The extrusion mechanism comprises two extrusion pipes 301 fixedly connected to the bottom wall of the second operation frame 102, extrusion rods 302 are slidably connected to the two extrusion pipes 301, the two extrusion rods 302 are connected with the second U-shaped plate 202, first springs 303 are sleeved on the two extrusion pipes 301, two ends of each first spring 303 are respectively connected with the second U-shaped plate 202 and the bottom wall of the second operation frame 102, and through the arrangement of the extrusion assembly, the two movable wheels 204 located in the second operation frame 102 are always abutted to the surface of the steel wire rope.

Be equipped with the stop gear who is used for carrying out spacing to second operation frame 102 on the first operation frame 101, stop gear is including rotating the mounting panel 401 of connecting two mutual symmetries settings on first operation frame 101, set up mounting groove 402 on two mounting panels 401, sliding connection has limiting plate 403 on two mounting grooves 402, limiting groove 404 has been seted up on two limiting plates 403, be equipped with two gag lever posts 405 on the second operation frame 102 lateral wall, two gag lever posts 405 and limiting groove 404 assorted setting are equipped with second spring 406 on two mounting groove 402 diapire, the other end and the limiting plate 403 of two second springs 406 are connected, through stop gear's setting, be convenient for carry out spacingly with first operation frame 101 and second operation frame 102, stability when guaranteeing arc pick-up plate 103 to wire rope detection.

One end that two arc pick-up plates 103 kept away from each other is equipped with first fixed plate 501 and second fixed plate 502 respectively, first fixed plate 501 is connected with the lateral wall of first operation frame 101, the lateral wall cover of second fixed plate 502 is equipped with square pipe 503, the one end of square pipe 503 is connected with the diapire of second operation frame 102, be equipped with third spring 504 on the square pipe 503 lateral wall, the other end of third spring 504 is connected with second fixed plate 502, through the setting of first fixed plate 501, be convenient for fix the arc pick-up plate 103 that is located first operation frame 101, through the setting of third spring 504, be convenient for extrude the arc pick-up plate 103 that is located second operation frame 102, thereby guarantee that two arc pick-up plates 103 are all the time with wire rope's surface offset.

The lower extreme of second operation frame 102 is equipped with balancing weight 6, through the setting of balancing weight 6, guarantees the stability when first operation frame 101 and second operation frame 102 remove.

The second operation frame 102 is internally provided with a controller, the controller is electrically connected with the two motors 205, and the motors 205 are conveniently controlled through the arrangement of the controller, so that remote operation is realized, and the automation degree of steel wire rope detection is improved.

Working principle: when flaw detection is required to be carried out on the steel wire rope, the first operation frame 101 and the second operation frame 102 are opened, so that the steel wire rope is positioned between the two arc-shaped detection plates 103, and the two movable wheels 204 positioned in the second operation frame 102 are propped against the surface of the steel wire rope;

then, the first operation frame 101 is rotated close to the second operation frame 102, when the two moving wheels 204 on the first operation frame 101 are abutted against the surface of the steel wire rope, the mounting plate 401 is rotated, and the limit groove 404 on the limit plate 403 is matched with the limit rod 405 on the second operation frame 102, so that the first operation frame 101 and the second operation frame 102 are limited;

finally, after the first operation frame 101 and the second operation frame 102 are limited, under the control of the controller, the motor 205 is started to drive the moving wheel 204 on the rotating rod 203 to rotate, so that the arc detection plate 103 is driven to move and detect on the surface of the steel wire rope, the arc detection plate 103 is not required to be pulled manually, the labor intensity of detection personnel is reduced, and the detection efficiency of the steel wire rope is improved.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. A wire rope detector comprising:

the device comprises two first operation frames (101) and second operation frames (102) which are symmetrically arranged, wherein two arc-shaped detection plates (103) are arranged in the first operation frames (101) and the second operation frames (102), one sides of the first operation frames (101) and the second operation frames (102) are provided with connecting plates (104), and the other sides of the two connecting plates (104) are rotationally connected through rotating shafts (105);

characterized by further comprising:

a moving mechanism which is arranged in the first operation frame (101) and the second operation frame (102) and is convenient for the two arc detection plates (103) to move on the steel wire rope;

the moving mechanism comprises two first U-shaped plates (201) and two second U-shaped plates (202) which are arranged in a first operation frame (101) and a second operation frame (102), wherein the two first U-shaped plates (201) and the second U-shaped plates (202) are connected with moving wheels (204) through rotating rods (203), one sides of the two first U-shaped plates (201) are connected with the side wall of the first operation frame (101) through fixing rods, motors (205) are arranged on the other sides of the two first U-shaped plates (201), the output ends of the two motors (205) are connected with the rotating rods (203), and an extrusion mechanism used for extruding the two second U-shaped plates (202) is arranged on the second operation frame (102).

2. A wire rope detector as claimed in claim 1, wherein: the extrusion mechanism comprises two extrusion pipes (301) fixedly connected to the bottom wall of the second operation frame (102), wherein extrusion rods (302) are connected to the extrusion pipes (301) in a sliding mode, the extrusion rods (302) are connected with the second U-shaped plate (202), first springs (303) are sleeved on the extrusion pipes (301), and two ends of the first springs (303) are connected with the second U-shaped plate (202) and the bottom wall of the second operation frame (102) respectively.

3. A wire rope detector as claimed in claim 1, wherein: be equipped with the stop gear who is used for carrying out spacing to second operation frame (102) on first operation frame (101), stop gear is including rotating mounting panel (401) that connect two mutual symmetries set up on first operation frame (101), two mounting panel (401) are last to be seted up mounting groove (402), two sliding connection has limiting plate (403) on mounting groove (402), two limiting groove (404) have been seted up on limiting plate (403), be equipped with two gag lever posts (405) on second operation frame (102) lateral wall, two gag lever post (405) and limiting groove (404) assorted setting are equipped with second spring (406) on mounting groove (402) diapire, two the other end of second spring (406) is connected with limiting plate (403).

4. A wire rope detector as claimed in claim 1, wherein: two arc pick-up plate (103) one end that keeps away from each other is equipped with first fixed plate (501) and second fixed plate (502) respectively, first fixed plate (501) are connected with the lateral wall of first operation frame (101), the lateral wall cover of second fixed plate (502) is equipped with square tube (503), the one end of square tube (503) is connected with the diapire of second operation frame (102), be equipped with third spring (504) on square tube (503) lateral wall, the other end of third spring (504) is connected with second fixed plate (502).

5. A wire rope detector as claimed in claim 1, wherein: the lower end of the second operation frame (102) is provided with a balancing weight (6).

6. A wire rope detector as claimed in claim 1, wherein: a controller is arranged in the second operation frame (102), and the controller is electrically connected with the two motors (205).