CN219284535U - Monitoring system for monitoring axial force of disc buckle type high-formwork vertical shaft - Google Patents

Monitoring system for monitoring axial force of disc buckle type high-formwork vertical shaft Download PDF

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Publication number
CN219284535U
CN219284535U CN202223351043.3U CN202223351043U CN219284535U CN 219284535 U CN219284535 U CN 219284535U CN 202223351043 U CN202223351043 U CN 202223351043U CN 219284535 U CN219284535 U CN 219284535U
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monitoring
box body
module
monitoring box
high formwork
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倪毅
张厚美
卢德辉
邵泉
李祯
朱长斌
林佳胜
罗嘉锐
肖家
赖泽荣
郭华西
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Guangzhou Academy Of Building Sciences Group Co ltd
GUANGZHOU HENGSHENG CONSTRUCTION ENGINEERING CO LTD
Guangzhou Municipal Construction Group Co ltd
Guangzhou Construction Co Ltd
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Guangzhou Academy Of Building Sciences Group Co ltd
GUANGZHOU HENGSHENG CONSTRUCTION ENGINEERING CO LTD
Guangzhou Municipal Construction Group Co ltd
Guangzhou Construction Co Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

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Abstract

A monitoring system for monitoring high formwork vertical shaft power of dish knot formula, this monitoring system includes monitoring box body, spring antenna, monitoring terminal, and monitoring box body passes through spring antenna and monitoring terminal to be connected, and monitoring box body includes cavity and cavity down, and force sensor installs in the lower cavity bottom of monitoring box body, goes up cavity internally mounted and has circuit board, power module, cable conductor, and circuit board and power module electricity are connected, and circuit board and power module all are connected with force sensor's full bridge strain gauge electricity through the cable conductor. According to the utility model, a force sensor is used for collecting the dead weight of concrete and the pressure change signal of the load born by the construction upright rod, which are transmitted from top to bottom by the bottom template and the upper main and secondary ribs in the concrete pouring process, in real time, the pressure change information is transmitted to a monitoring terminal through a wireless transmission module and a spring antenna, and a monitoring person judges the bearing state of the upright rod of the high formwork system through the monitoring terminal, so that dangerous accidents such as bending, breakage, collapse and the like of the high formwork system are prevented.

Description

Monitoring system for monitoring axial force of disc buckle type high-formwork vertical shaft
Technical Field
The utility model relates to the technical field of high formwork pouring construction, in particular to a monitoring system for monitoring vertical axial force born by a vertical rod during disc buckle type high formwork pouring concrete.
Background
Along with the rapid development of economy, in cast-in-place concrete construction, the application of a high formwork support system is more and more common, the safety risk is higher and higher, and the high formwork safety accident is mainly caused by the fact that the high formwork generates excessive deformation or excessive displacement under the load action, and the failure of components in the system or the destabilization of the system is induced, so that the high formwork is caused to partially collapse or wholly overturn, and the casualties of construction operators are caused.
The existing high formwork monitoring method is always in the traditional modes of optical observation, manual alarm, theodolite or electronic inclinometer and the like, the measurement error of the theodolite is large, manual observation is needed, and because the observation is blocked by the sight, whether the vertical rod is pressed beyond the bearing range or not due to the fact that the internal formwork of the high formwork is settled or not is often not observed, and the purpose of real-time monitoring is difficult to achieve; the electronic inclinometer is used for monitoring, the acquisition precision of the electronic inclinometer is low, and tiny inclination change information of the vertical rod is difficult to capture; by adopting the optical monitoring instrument, monitoring staff can only monitor outside the supporting system, so that detection staff can only know the peripheral condition of the high formwork and can not sense the internal safety condition of the high formwork, and constructors are difficult to evacuate dangerous areas in time when dangers occur.
For example, chinese patent publication No. CN113053082a discloses a high formwork monitoring device based on camera, which comprises a high formwork, a fixing device, a camera, an image acquisition and analysis device, an alarm device and a power supply device, wherein the camera, the image acquisition and analysis device, the alarm device and the power supply device are all installed on the fixing device, the camera is connected with the image acquisition and analysis device, the image acquisition and analysis device is connected with the alarm device, the power supply device is connected with the image acquisition and analysis device, the alarm device and the camera, the image acquisition and analysis device, the alarm device and the power supply device are fixed through the fixing device to monitor the high formwork, relevant monitoring data of the high formwork is obtained through the image acquisition and analysis device, and the relevant monitoring data is compared with initial monitoring data, and if the comparison difference range exceeds the preset range. Through the high formwork monitoring devices of this patent, though also can produce too big deformation or too big displacement to the high formwork and detect, but the observation route that the camera shot is blocked by the support body easily, leads to detection range limited to the specific pressurized condition of high formwork system internals also can't learn through the camera shooting.
Disclosure of Invention
In view of the above, the utility model provides a monitoring system which can detect the dead weight of concrete and the axial force value of the load born by the construction upright rod, which are transmitted from top to bottom by a bottom template and upper main and secondary ribs in the concrete pouring process, in real time, and send the axial force value currently born by the upright rod detected in the field to a monitoring terminal in a wireless mode by a wireless transmission module and a spring antenna, and the monitoring personnel can judge the safety state of a high formwork system by the monitoring terminal, thereby preventing the occurrence of dangerous accidents such as bending, breakage, collapse and the like of the high formwork system caused by the fact that the upright rod of the high formwork system is pressed beyond the bearing range, and timely notifying the constructor to withdraw from a dangerous area.
The utility model solves the technical problems by the following technical proposal:
the utility model provides a monitoring system for monitoring high formwork vertical pole axial force of dish knot formula, includes the monitoring system that carries out the control to the pole setting of the high formwork system of dish knot formula by the dead weight of the concrete and construction pole setting load that bottom formwork and upper portion owner, inferior stupefied top-down passed, the high formwork system of dish knot formula includes the bottom formwork, a plurality of sets of owner stupefied, a plurality of sets of inferior stupefied install in parallel each other in the top of owner stupefied and lie in the below of bottom formwork, a plurality of sets of owner stupefied lay in parallel each other in the below of a plurality of sets of inferior stupefied and lie in the top of pole setting, the middle position of the high formwork system of dish knot formula is arranged in to the pole setting that needs to be monitored, adjustable support has been inserted on the top of pole setting, the monitoring system installs in the bottom of owner stupefied and lie in the top of pole setting, the monitoring system includes monitoring box body, spring antenna, monitoring terminal, the one end and the monitoring box body electricity of spring antenna are connected, the other end and the monitoring box body electricity, the terminal connection, the box body of spring is connected, the terminal parallel each other, lay in the monitoring box body through the pressure sensor is connected with the terminal, the monitoring box through the pressure sensor is born to the monitoring box, and is taken down through the pressure sensor.
As the further improvement of above-mentioned technical scheme, the monitoring box body includes cavity and lower cavity, force transducer installs the lower cavity bottom at the monitoring box body, go up cavity internally mounted and have circuit board, power module, cable conductor, circuit board and power module electricity are connected, circuit board and power module all are connected with force transducer's full bridge strain gauge electricity through the cable conductor.
As a further improvement of the technical scheme, a baffle plate is arranged between the upper cavity and the lower cavity, and holes are formed in the baffle plate so as to facilitate the cable to pass through.
As a further improvement of the technical scheme, the circuit board comprises an MCU main control module, an amplifier, an A/D converter, a motor driving module and a wireless transmission module, wherein the A/D converter is electrically connected with the MCU main control module, the motor driving module is electrically connected with the MCU main control module, the wireless transmission module is electrically connected with the MCU main control module through a spring antenna, the pressure sensor amplifies pressure change signals received by the force sensor in the process of pouring concrete in the collected upright posts through the amplifier of the circuit board, the pressure change signals amplified by the amplifier are converted and stored through the A/D converter, and pressure change information obtained after conversion of the A/D converter is sent to the MCU main control module, and the MCU main control module transmits the pressure change information to the monitoring terminal through the wireless transmission module and the spring antenna.
As a further improvement of the technical scheme, the force sensor is a circular plate force sensor, the MCU main control module adopts a singlechip with the model of STM32F103C8T6, the motor driving module adopts a motor driving module with the model of L298N, the A/D converter adopts a converter with the model of ADC0808, the amplifier adopts a bipolar operational amplifier integrated chip with the model of Op07, and the wireless transmission module adopts a wireless module with the model of E22-400T 22S.
As a further improvement of the technical scheme, the adjustable support comprises an adjusting screw and a U-shaped support, the U-shaped support is hinged with the adjusting screw, and the monitoring box body is arranged on the U-shaped support at the top of the vertical rod.
As a further improvement of the technical scheme, the hinge part is arranged at the hinge part of the U-shaped supporting support and the adjusting screw rod, and the U-shaped supporting support is hinged with the adjusting screw rod through the hinge part.
As a further improvement of the technical scheme, a jacking lifting device is arranged between the monitoring box body and the adjusting screw, and the jacking lifting device is in wireless connection with the monitoring terminal.
As a further improvement of the technical scheme, the external mounting of the monitoring box body is provided with a power switch and a charging interface, the charging interface is electrically connected with a power module inside the monitoring box body, and the monitoring box body is connected with the mains supply through the charging interface so as to supply power for the monitoring box body.
Compared with the prior art, the technical scheme of the utility model has at least the following beneficial effects:
(1) The monitoring system is arranged at the bottom of the main beam and above the vertical rod adjustable support, and comprises a monitoring box body, a spring antenna and a monitoring terminal, wherein the monitoring box body is connected with the monitoring terminal through the spring antenna, the monitoring box body comprises an upper cavity and a lower cavity, a force sensor is arranged at the bottom of the lower cavity of the monitoring box body, a circuit board, a power module and a cable are arranged in the upper cavity, the circuit board is electrically connected with the power module, the circuit board and the power module are electrically connected with a full-bridge strain gauge of the force sensor through the cable, the circuit board comprises an MCU main control module, an amplifier, an A/D converter, a motor driving module and a wireless transmission module, and the wireless transmission module is electrically connected with the monitoring terminal through the spring antenna. According to the utility model, the pressure change signals of the dead weight of the concrete and the load born by the construction upright rod and transmitted from top to bottom by the bottom template and the upper main and secondary ribs in the concrete pouring process are collected in real time through the force sensor, the pressure change signals amplified by the amplifier are amplified by the amplifier of the circuit board, the pressure change signals amplified by the amplifier are converted and stored through the A/D converter, the pressure change information obtained after the conversion of the A/D converter is transmitted to the MCU main control module, the MCU main control module transmits the pressure change information to the monitoring terminal through the wireless transmission module and the spring antenna, and the monitoring personnel judge the safety state of the high formwork system through the monitoring terminal, so that dangerous accidents such as bending, breakage and collapse of the high formwork system caused by the fact that the upright rod of the high formwork system is stressed beyond the bearing range are prevented, and the constructors can be timely informed to withdraw from dangerous areas.
(2) According to the utility model, the adjustable support is inserted into the top end of the vertical rod, the adjustable support comprises an adjusting screw rod and a U-shaped support, the U-shaped support is hinged with the adjusting screw rod, the monitoring box body is arranged on the U-shaped support at the top of the vertical rod, the jacking lifting device is arranged between the monitoring box body and the adjusting screw rod and is in wireless connection with the monitoring terminal, the monitoring box body is used for collecting the dead weight of the concrete and the axial force value of the load born by the construction vertical rod, which are transmitted from top to bottom by the bottom template and the upper main and secondary ribs in the concrete pouring process, and the current axial force value of the load born by the construction vertical rod in the concrete pouring process, which is detected in the field, is transmitted to the monitoring terminal by the monitoring box body, and a signal is transmitted to the jacking lifting device through the monitoring terminal for jacking.
The foregoing description is only an overview of the present utility model, and is intended to be implemented in accordance with the teachings of the present utility model, as well as to provide further clarity and understanding of the above and other objects, features and advantages of the present utility model, as described in the following detailed description of the preferred embodiments, taken in conjunction with the accompanying drawings.
Drawings
FIG. 1 is a schematic diagram of the relationship between a disc buckle type high formwork system and a monitoring system of the present utility model;
FIG. 2 is a schematic diagram showing the relationship between the high formwork system and the monitoring box body;
FIG. 3 is a schematic view showing the distribution of the internal structure of the monitoring box body according to the present utility model;
FIG. 4 is a schematic diagram of signal flow of the circuit board, the wireless transmission module and the monitoring terminal according to the present utility model;
FIG. 5 is a second schematic diagram of the relationship between the high formwork system and the monitor box of the present utility model;
FIG. 6 is a schematic cross-sectional view of FIG. 5, 1-1, in accordance with the present utility model.
In the figure: the high formwork system 1 of dish knot formula, pole setting 11, the stupefied 12, bottom plate 13, secondary stupefied 14, main stupefied 15, monitor box body 2, upper cavity 21, lower cavity 22, baffle 23, hole 231, power module 24, force transducer 25, cable 26, circuit board 27, MCU master control module 271, motor drive module 272, wireless transmission module 273, spring antenna 274, switch 28, interface 29 charges, monitor terminal 3, adjustable stupefied 4, adjusting screw 41, U type stupefied 42, articulated piece 43, tight hoisting device 5 of top, power deceleration component 51, motor 511, speed reducer 512, gear component 52, driving gear 521, driven gear 522.
Detailed Description
The present utility model is described in detail below with reference to the accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate the principles of the utility model by way of example, and, together with the description, serve to explain the principles of the utility model. In the drawings to which reference is made, the same or similar components in different drawings are denoted by the same reference numerals.
As shown in fig. 1-6, a first embodiment of the present utility model provides a monitoring system for monitoring the axial force of a vertical rod 11 of a disc-buckle type high formwork, which comprises a monitoring system for monitoring the dead weight of concrete and the load applied to the vertical rod 11 during the casting process of the concrete, which is transmitted from top to bottom by a bottom formwork 13 and upper main and secondary ribs 14, by the vertical rod 11 of the disc-buckle type high formwork system 1. The disc buckle type high formwork system 1 comprises a bottom formwork 13, a plurality of groups of main ribs 15 and a plurality of groups of secondary ribs 14, wherein the plurality of groups of secondary ribs 14 are mutually parallel and arranged above the main ribs 15 and below the bottom formwork 13, the plurality of groups of main ribs 15 are mutually parallel and laid below the plurality of groups of secondary ribs 14 and above the vertical rod 11, the vertical rod 11 to be monitored is arranged in the middle position of the disc buckle type high formwork system 1, and an adjustable support 4 is inserted into the top end of the vertical rod 11, so that the monitoring system is arranged at the bottom of the main ribs 15 and above the vertical rod 11. The secondary rib 14 adopts square steel with the specification type of 50 x 3mm, the main rib 15 adopts I-steel with the specification type of 12# and the vertical rod 11 adopts disc buckle type steel pipes with the specification type of phi 60 x 3.2mm series, vertical diagonal rods are arranged on the whole bottom layer and the top layer of the disc buckle type high formwork system 1, a scissor support 12 is longitudinally and transversely arranged in the inner area of the disc buckle type high formwork system 1 from bottom to top, and the scissor support 12 is erected in the disc buckle type high formwork system 1 through a fastener steel pipe. The monitoring system comprises a monitoring box body 2, a spring antenna 274 and a monitoring terminal 3, wherein one end of the spring antenna 274 is electrically connected with the monitoring box body 2, the other end of the spring antenna 274 is electrically connected with the monitoring terminal 3, the monitoring box body 2 is connected with the monitoring terminal 3 through the spring antenna 274, a force sensor 25 is installed at the bottom of the monitoring box body 2, the monitoring box body 2 comprises an upper cavity 21 and a lower cavity 22 in specific implementation, the force sensor 25 is installed at the bottom of the lower cavity 22 of the monitoring box body 2, a circuit board 27, a power module 24 and a cable 26 are installed in the upper cavity 21, wherein the circuit board 27 and the power module 24 are electrically connected, the circuit board 27 and the power module 24 are electrically connected with a full-bridge strain gauge of the force sensor 25 through the cable 26, the circuit board 27 comprises an MCU master control module 271, an amplifier, an A/D converter, a motor driving module 272 and a wireless transmission module 273, the A/D converter is electrically connected with the MCU master control module 271, the wireless transmission module 273 is electrically connected with the MCU master control module 271, and the wireless transmission module 273 is electrically connected with the wireless transmission module 273 through the spring 27 and the circuit board 27 is electrically connected with the power sensor 25 through the spring antenna 27. According to the utility model, the force sensor 25 is used for amplifying the collected dead weight of the concrete, which is transmitted from top to bottom by the bottom template 13 and the upper main and secondary ribs 14 in the concrete pouring process, and the pressure change signal received in the construction process by the force sensor 25, the collected pressure change signal is amplified by the amplifier of the circuit board 27, the pressure change signal amplified by the amplifier is converted and stored by the A/D converter, the pressure change information obtained after the conversion of the A/D converter is sent to the MCU master control module 271, and the MCU master control module 271 transmits the pressure change information to the monitoring terminal 3 through the wireless transmission module 273 and the spring antenna 274. According to the utility model, the monitoring box body 2 is used for detecting the dead weight of concrete, which is transmitted from top to bottom by the bottom template 13 and the upper main and secondary ribs 14, of the vertical rod 11 in the concrete pouring process and the current axial force value of the load born by the vertical rod 11 in construction in real time, and transmitting the current axial force value of the vertical rod 11 detected in the field to the monitoring terminal 3 in a wireless mode through the wireless transmission module 273 and the spring antenna 274, and the monitoring personnel is used for judging the safety state of the disc buckle type high formwork system 1 through the monitoring terminal 3, so that the dangerous accidents of bending, breakage and collapse of the disc buckle type high formwork system 1 caused by the fact that the vertical rod 11 of the disc buckle type high formwork system 1 is pressed beyond the bearing range are prevented.
The utility model also provides an estimation formula of the standard pressure value born by the top of the upright pole 11, before the monitoring box body 2 on the upright pole 11 works, the standard pressure value born by the top of the upright pole 11 to be monitored before concrete pouring is calculated, specifically, for the structure of the high formwork support system base formwork 13 of the application, taking the upright pole 11 on the bottom of a full-hall frame plate as an example, the estimation formula of the standard pressure value born by the top of the upright pole 11 to be monitored is as follows:
theoretical value f= (Q) of axial force of vertical rod 11 in plate bottom f +Q s ×d+Q e )×l a ×l b
Theoretical value of axial force of upright rod 11 at bottom edge of plate
Figure BDA0003998874110000071
Plate bottom corner upright rod 11 shaftTheoretical value of force
Figure BDA0003998874110000072
Wherein F is the standard value of the pressure applied to the top of the monitoring upright rod 11, Q f Is the dead weight of the template, Q f The empirical value is 0.30kN/m 2 ,Q s Is the dead weight of the steel bar in the template, Q s The empirical value is 1.10kN/m 3 D is the plate thickness, Q e For the load of constructors and construction equipment in the template 9, Q e The empirical value is 2.50kN/m 2 ,l a For the vertical distance of the upright posts 11, l b Is the vertical distance of the vertical rod 11.
Before concrete pouring, after calculating the standard value of the pressure born by the top of the vertical rod 11 to be monitored, starting the monitoring box body 2 to detect the dead weight of the concrete and the axial force variation value of the load born by the construction vertical rod 11, which are transmitted by the bottom formwork 13 and the upper main and secondary ribs 14 from top to bottom in the concrete pouring process, the axial force variation value of the load born by the vertical rod 11 can be monitored in real time through the monitoring box body 2, so that the bearing condition of the vertical rod 11 in the construction process can be accurately monitored in real time, the vertical rod 11 is prevented from being pressed beyond the standard range value of the pressure born by the top of the vertical rod 11, and dangerous accidents such as bending, breakage and collapse of a high formwork system are prevented.
The utility model also installs the baffle plate 23 between the upper cavity 21 and the lower cavity 22, the baffle plate 23 is provided with the hole 231, and the cable 26 is convenient to pass through by arranging the hole 231.
In the specific implementation of the utility model, the force sensor 25 is a circular plate force sensor 25, the MCU master control module 271 adopts a singlechip with the model STM32F103C8T6, the motor driving module 272 adopts a motor driving module 272 with the model L298N, the A/D converter adopts a converter with the model ADC0808, the amplifier adopts a bipolar operational amplifier integrated chip with the model Op07, and the wireless transmission module 273 adopts a wireless module with the model E22-400T 22S.
In the embodiment of the utility model, a power switch 28 and a charging interface 29 are arranged outside the monitoring box body 2, the charging interface 29 is electrically connected with a power module 24 inside the monitoring box body 2, the monitoring box body 2 is connected with the mains supply through the charging interface 29 so as to supply power to the monitoring box body 2, and the monitoring box body 2 starts the monitoring box body 2 to work through the power switch 28.
The utility model inserts an adjustable support 4 at the top end of a vertical rod 11, the adjustable support 4 comprises an adjusting screw 41 and a U-shaped support 42, the U-shaped support 42 is hinged with the adjusting screw 41, the monitoring box body 2 is arranged at the U-shaped support 42 at the top of the vertical rod 11, a hinge piece 43 is arranged at the hinge position of the U-shaped support 42 and the adjusting screw 41, the U-shaped support 42 is hinged with the adjusting screw 41 through the hinge piece 43, and the U-shaped support 42 can rotate at the top of the adjusting screw 41 through the hinge piece 43. And a jacking lifting device 5 is arranged between the monitoring box body 2 and the adjusting screw 41, the jacking lifting device 5 is in wireless connection with the monitoring terminal 3, and the jacking lifting device 5 and the monitoring terminal 3 can be in wireless connection by adopting an E22-400T22S wireless module. According to the utility model, the monitoring box body 2 is used for collecting the dead weight of the concrete, which is transmitted from top to bottom by the bottom template 13 and the upper main and secondary ribs 14 in the concrete pouring process, and the axial force value of the load born by the construction vertical rod 11, the current axial force value born by the vertical rod 11 in the concrete pouring process and detected on site is transmitted to the monitoring terminal 3 through the monitoring box body 2, and the monitoring terminal 3 transmits a signal to the jacking lifting device 5 to lift up so as to drive the U-shaped support 42 to lift up.
In a specific implementation of the embodiment of the present utility model, the jacking device 5 of the present utility model includes a power reduction assembly 51 and a gear assembly 52, where the power reduction assembly 51 is located below and connected to the gear assembly 52, and the power reduction assembly 51 is electrically connected to a motor driving module 272. In particular, when the adjusting screw 41 is connected with the gear assembly 52, the power reduction assembly 51 comprises a motor 511 and a speed reducer 512, the speed reducer 512 is connected with the motor 511, the gear assembly 52 comprises a driving gear 521 and a driven gear 522, the driving gear 521 is meshed with the driven gear 522, an output shaft of the speed reducer 512 is connected with the driving gear 521, the driving gear 521 adopts a gear with a specification of phi 30, the driven gear 522 adopts an external gear with a specification of phi 56 nut internal threads, the adjusting screw 41 is in threaded connection with the internal threads of the driven gear 522, the speed reducer 512 drives the driving gear 521 to rotate under the driving action of the motor 511, the rotation of the driving gear 521 drives the driven gear 522 to rotate, the rotation of the driven gear 522 drives the adjusting screw 41 to further enable the adjusting screw 41 to drive the U-shaped support 42 to jack up, manual jacking by constructors is not needed, potential safety hazards can be prevented, the jacking quality can be ensured, meanwhile, the labor cost is reduced.
Compared with the prior art, the technical scheme disclosed by the embodiment has the following beneficial effects:
in the above embodiment, the monitoring system of the present utility model is installed at the bottom of the main rib 15 and is located at the top end of the adjustable support 4 above the upright 11, the monitoring system includes a monitoring box 2, a spring antenna 274, and a monitoring terminal 3, the monitoring box 2 is connected with the monitoring terminal 3 through the spring antenna 274, the monitoring box 2 includes an upper cavity 21 and a lower cavity 22, the force sensor 25 is installed at the bottom of the lower cavity 22 of the monitoring box 2, a circuit board 27, a power module 24, a cable 26 are installed in the upper cavity 21, the circuit board 27 and the power module 24 are electrically connected with the full bridge strain gauge of the force sensor 25 through the cable 26, the circuit board 27 includes an MCU master control module 271, an amplifier, an a/D converter, a motor driving module 272, and a wireless transmission module 273, and the wireless transmission module 273 is electrically connected with the monitoring terminal 3 through the spring antenna 274. According to the utility model, the force sensor 25 is used for collecting the dead weight of concrete and the pressure change signal of the load borne by the construction upright rod 11, which are transmitted from top to bottom by the bottom template 13 and the upper main and secondary ribs 14 in the concrete pouring process, in real time, the amplifier of the circuit board 27 is used for amplifying the pressure change signal, the amplifier is used for converting and storing data through the A/D converter, the pressure change information obtained after converting the A/D converter is transmitted to the MCU master control module 271, the MCU master control module 271 transmits the pressure change information to the monitoring terminal 3 through the wireless transmission module 273 and the spring antenna 274, and the monitoring personnel judges the safe state of the disc buckle type high formwork system 1 through the monitoring terminal 3, so that dangerous accidents such as bending, breakage and collapse of the disc buckle type high formwork system 1 are prevented from occurring due to the fact that the upright rod 11 of the disc buckle type high formwork system 1 is stressed beyond the bearing range, and the construction personnel can be timely notified to evacuate dangerous areas.
While the foregoing is directed to the preferred embodiments of the present utility model, it will be appreciated by those skilled in the art that changes and modifications may be made without departing from the principles of the utility model, such changes and modifications are also intended to be within the scope of the utility model.

Claims (7)

1. A monitoring system for monitoring high formwork vertical pole axial force of dish knot formula, its characterized in that: the system comprises a bottom formwork, a plurality of groups of main ribs and a plurality of groups of secondary ribs, the groups of secondary ribs are arranged above the main ribs in parallel and below the bottom formwork, the groups of main ribs are arranged below the groups of secondary ribs in parallel and above the vertical ribs, the vertical ribs to be monitored are arranged in the middle of the system, the top ends of the vertical ribs are inserted with an adjustable support, the monitoring system is arranged at the bottom of the main ribs and above the vertical ribs and comprises a monitoring box body, a spring antenna and a monitoring terminal, one end of the spring antenna is electrically connected with the monitoring box body, the other end of the spring antenna is electrically connected with a monitoring terminal, the monitoring box body is connected with the monitoring terminal through the spring antenna, a force sensor is arranged at the bottom of the monitoring box body, the monitoring box body collects pressure change signals born by the upright rod in the concrete pouring process through the force sensor, the monitoring box body comprises an upper cavity and a lower cavity, the force sensor is arranged at the bottom of the lower cavity of the monitoring box body, a circuit board, a power supply module and a cable are arranged in the upper cavity, the circuit board is electrically connected with the power supply module, the circuit board and the power supply module are electrically connected with a full-bridge strain gauge of the force sensor through the cable, the circuit board comprises an MCU main control module, an amplifier, an A/D converter, a motor driving module and a wireless transmission module, the A/D converter is electrically connected with the MCU main control module, the motor driving module is electrically connected with the MCU main control module, the wireless transmission module is electrically connected with the MCU main control module, the wireless transmission module is electrically connected with the monitoring terminal through the spring antenna, the pressure sensor amplifies pressure change signals received in the process of pouring concrete by the collected upright posts through an amplifier of the circuit board, the pressure change signals amplified by the amplifier are converted and stored through the A/D converter, pressure change information obtained after conversion of the A/D converter is sent to the MCU main control module, and the MCU main control module transmits the pressure change information to the monitoring terminal through the wireless transmission module and the spring antenna.
2. The monitoring system for monitoring a spool shaft force of a high formwork riser of claim 1, wherein: a partition plate is arranged between the upper cavity and the lower cavity, and holes are formed in the partition plate so that cables can pass through conveniently.
3. The monitoring system for monitoring a spool shaft force of a high formwork riser of claim 1, wherein: the force sensor is a circular plate type force sensor, the MCU main control module adopts a singlechip with the model of STM32F103C8T6, the motor driving module adopts a motor driving module with the model of L298N, the A/D converter adopts a converter with the model of ADC0808, the amplifier adopts a bipolar operational amplifier integrated chip with the model of Op07, and the wireless transmission module adopts a wireless module with the model of E22-400T 22S.
4. The monitoring system for monitoring a spool shaft force of a high formwork riser of claim 1, wherein: the adjustable support comprises an adjusting screw and a U-shaped support, the U-shaped support is hinged with the adjusting screw, and the monitoring box body is arranged on the U-shaped support at the top of the vertical rod.
5. The monitoring system for monitoring the axial force of a high formwork riser of claim 4, wherein: the hinge part is arranged at the hinge part of the U-shaped support and the adjusting screw, and the U-shaped support is hinged with the adjusting screw through the hinge part.
6. The monitoring system for monitoring the axial force of a high formwork riser of a disc buckle of claim 5, wherein: and a jacking lifting device is arranged between the monitoring box body and the adjusting screw, and the jacking lifting device is in wireless connection with the monitoring terminal.
7. The monitoring system for monitoring a spool shaft force of a high formwork riser of claim 1, wherein: the external mounting of monitoring box body has switch and the interface that charges, the interface that charges is connected with the inside power module electricity of monitoring box body, the monitoring box body inserts the commercial power in order to supply power for the monitoring box body through the interface that charges.
CN202223351043.3U 2022-12-14 2022-12-14 Monitoring system for monitoring axial force of disc buckle type high-formwork vertical shaft Active CN219284535U (en)

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