CN219279727U - Fusion device for quartz tube processing - Google Patents
Fusion device for quartz tube processing Download PDFInfo
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- CN219279727U CN219279727U CN202320413249.XU CN202320413249U CN219279727U CN 219279727 U CN219279727 U CN 219279727U CN 202320413249 U CN202320413249 U CN 202320413249U CN 219279727 U CN219279727 U CN 219279727U
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- melting
- crushing
- quartz tube
- tube processing
- furnace
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- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 239000010453 quartz Substances 0.000 title claims abstract description 27
- 230000004927 fusion Effects 0.000 title claims description 10
- 238000002844 melting Methods 0.000 claims abstract description 105
- 230000008018 melting Effects 0.000 claims abstract description 105
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 239000000463 material Substances 0.000 claims abstract description 26
- 238000011084 recovery Methods 0.000 claims abstract description 25
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 36
- 238000010298 pulverizing process Methods 0.000 claims description 15
- 239000000446 fuel Substances 0.000 claims description 8
- 238000002485 combustion reaction Methods 0.000 claims description 4
- 235000012239 silicon dioxide Nutrition 0.000 description 16
- 239000000377 silicon dioxide Substances 0.000 description 4
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000001257 hydrogen Substances 0.000 description 3
- 229910052739 hydrogen Inorganic materials 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
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Abstract
The application provides a quartz tube processing melting device, which comprises a melting mechanism, wherein the top of the melting mechanism is provided with a crushing mechanism, and one side of the melting mechanism is provided with a recovery mechanism; the melting mechanism comprises a furnace body part and a melting part arranged in the furnace body part, the crushing mechanism comprises a protection part arranged in the furnace body part, a crushing part is arranged in the protection part, the recovery mechanism comprises a recovery part arranged on one side of the furnace body part, and a conveying part is arranged between the recovery part and the furnace body part. This application is through the crushing mechanism who sets up, and crushing portion in the crushing mechanism can smash the material of pouring in the guard portion to can make the material evenly fall down, make temperature distribution more even, and the material after smashing is more easily fused, and then can improve fused efficiency.
Description
Technical Field
The utility model relates to the technical field of quartz processing, in particular to a melting device for quartz tube processing.
Background
The quartz tube is special industrial technical glass made of silicon dioxide, is a very good base material, has a series of good physical and chemical properties, and is used in electric fire barrels, electric baking stoves and electric heaters to play a role in heating;
in the prior art, the raw materials are poured into the melting device at one time, so that the temperature distribution is uneven, and the melting efficiency is affected;
for example: chinese utility model patent: CN202020710041.0, "a quartz melting device with equivalent air intake function", the specification of which discloses: as described above, the melting device can melt quartz, but once will adapt to pouring into it, the melting speed is slower, the temperature distribution is uneven, and the efficiency is slower. The above patent can be used to demonstrate the drawbacks of the prior art.
Therefore, we have made improvements to this and proposed a melting apparatus for quartz tube processing.
Disclosure of Invention
The utility model aims at: the problem that the existing raw materials are poured into a melting device at one time, so that temperature distribution is uneven, and the melting efficiency is affected is solved.
In order to achieve the above object, the present utility model provides the following technical solutions:
a fusion device for quartz tube processing is provided to improve the above problems.
The application is specifically such that:
the device comprises a melting mechanism, wherein the top of the melting mechanism is provided with a crushing mechanism, and one side of the melting mechanism is provided with a recovery mechanism;
the melting mechanism comprises a furnace body part and a melting part arranged in the furnace body part, the crushing mechanism comprises a protection part arranged in the furnace body part, a crushing part is arranged in the protection part, the recovery mechanism comprises a recovery part arranged on one side of the furnace body part, and a conveying part is arranged between the recovery part and the furnace body part.
As the preferred technical scheme of this application, furnace body portion includes the melting furnace, the fixed intercommunication in top of melting furnace one side has the blast pipe, the fuel interpolation mouth has been seted up to the melting furnace front, and the burning interpolation mouth department installs the baffle through the hinge.
As the preferred technical scheme of this application, melting portion includes the melting tank of fixed mounting at melting furnace inner chamber top, melting tank top is open setting, melting tank bottom is the slope setting.
As the preferred technical scheme of this application, the positive bottom of melting tank is fixed to be linked together and is had the row material pipe, the one end that the melting tank was kept away from to row material pipe passes the melting furnace and extends to the positive outside of melting furnace and be provided with the control valve.
As the preferred technical scheme of this application, the protection part includes the crushing case of fixed mounting at melting furnace top, the top of crushing case articulates through the hinge has the guard plate, the handle is installed at the top of guard plate.
As the preferred technical scheme of this application, smash the portion and include two through the bearing rotation connect the pivot in smashing the case, two the one end of pivot is all worn out smashing the case and is all fixedly connected with gear, two intermesh between the gear.
As the preferred technical scheme of this application, the motor is installed to one side that the gear was kept away from to the crushing case, and the output shaft and one of them pivot of motor are connected.
As the preferred technical scheme of this application, two the equal fixed cover of surface of pivot is equipped with the crushing axle that is arranged in smashing the case, equal fixed mounting has the flitch on smashing case both sides wall, two the flitch all is the slope setting, and the flitch is located crushing axle top.
As the preferred technical scheme of this application, the water tank at the blast pipe surface is established including the cover to recovery unit, and the lateral wall fixed connection of water tank and melting furnace, the top of water tank is connected with the water pipe, be provided with the valve on the water pipe, the air inlet that is located water pipe one side has still been seted up at the top of water tank.
As the preferred technical scheme of this application, the delivery portion is including the fan of fixed intercommunication at water tank one side top, the air outlet fixedly connected with conveyer pipe of fan, the one end that the fan was kept away from to the conveyer pipe is fixed to be linked together with the melting furnace.
Compared with the prior art, the utility model has the beneficial effects that:
in the scheme of the application:
1. through the crushing mechanism, the crushing part in the crushing mechanism can crush the material poured into the protection part, so that the material can fall down uniformly, the temperature distribution is more uniform, the crushed material is more easily melted, and the melting efficiency can be improved;
2. through the recovery mechanism that sets up, the recovery portion in the recovery mechanism can carry out heat recovery to furnace body portion exhaust waste gas, and the vapor that produces in the heat recovery process gets into in the furnace body portion under the transport of conveying portion, and vapor breaks down into oxygen and hydrogen under the high temperature of furnace body portion to can realize combustion-supporting, can further improve melting efficiency.
Drawings
FIG. 1 is a schematic diagram of a fusion device for quartz tube processing provided by the present application;
FIG. 2 is a schematic view of a partial cross-sectional structure of a fusion device for quartz tube processing provided by the present application;
FIG. 3 is a schematic view of the structure of a pulverizing shaft of a fusion device for quartz tube processing provided by the present application;
fig. 4 is a schematic structural view of a recovery mechanism of the fusion apparatus for quartz tube processing provided in the present application.
The figures indicate:
1. a melting mechanism; 101. a melting furnace; 102. a melting tank; 103. a discharge pipe; 104. a control valve; 105. a baffle; 106. an exhaust pipe;
2. a crushing mechanism; 201. a crushing box; 202. a rotating shaft; 203. a gear; 204. a motor; 205. a material plate; 206. a crushing shaft; 207. a protection plate;
3. a recovery mechanism; 301. a water tank; 302. a water pipe; 303. a blower; 304. a conveying pipe.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model.
Thus, the following detailed description of the embodiments of the utility model is not intended to limit the scope of the utility model, as claimed, but is merely representative of some embodiments of the utility model. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
It should be noted that, under the condition of no conflict, the embodiments of the present utility model and the features and technical solutions in the embodiments may be combined with each other.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present utility model, it should be noted that, the terms "upper", "lower", and the like indicate an azimuth or a positional relationship based on the azimuth or the positional relationship shown in the drawings, or an azimuth or a positional relationship conventionally put in use of the inventive product, or an azimuth or a positional relationship conventionally understood by those skilled in the art, such terms are merely for convenience of describing the present utility model and simplifying the description, and do not indicate or imply that the apparatus or element to be referred must have a specific azimuth, be constructed and operated in a specific azimuth, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used merely to distinguish between descriptions and should not be construed as indicating or implying relative importance.
Example 1:
as shown in fig. 1, 2, 3 and 4, the present embodiment proposes a melting device for quartz tube processing, comprising a melting mechanism 1, wherein a pulverizing mechanism 2 is provided at the top of the melting mechanism 1, and a recovery mechanism 3 is provided at one side of the melting mechanism 1;
the melting mechanism 1 includes furnace body portion and sets up the melting portion in the furnace body portion, and crushing mechanism 2 is provided with crushing portion including setting up the guard portion in the furnace body portion in the guard portion to crushing portion can smash the material of pouring in the guard portion, thereby can make the material evenly fall down, make temperature distribution more even, and the material after smashing is fused more easily, and then can improve the efficiency of fusion, and recovery mechanism 3 is provided with conveying portion including setting up the recovery portion in furnace body portion one side between recovery portion and the furnace body portion.
Example 2:
the scheme of example 1 is further described in conjunction with the specific operation described below:
as shown in fig. 1 and 2, in a preferred embodiment, the furnace body further includes a melting furnace 101, an exhaust pipe 106 is fixedly connected to the top of one side of the melting furnace 101, a fuel adding port is provided on the front surface of the melting furnace 101, a baffle 105 is mounted at the combustion adding port through a hinge, fuel can be added into the melting furnace 101 through the fuel adding port, and the baffle 105 can protect the fuel adding port.
As shown in fig. 2, as a preferred embodiment, further, the melting part comprises a melting tank 102 fixedly installed at the top of the inner cavity of the melting furnace 101, the top of the melting tank 102 is provided with an opening, the bottom of the melting tank 102 is provided with an inclination, so that the materials can be conveniently discharged after being melted, the bottom of the crushing tank 201 is communicated with the top of the melting furnace 101, and the top of the melting furnace 101 is communicated with the top of the melting tank 102.
As shown in fig. 1 and 2, in the above-mentioned preferred embodiment, further, a discharge pipe 103 is fixedly connected to the bottom of the front surface of the melting tank 102, one end of the discharge pipe 103 away from the melting tank 102 passes through the melting furnace 101 and extends to the outside of the front surface of the melting furnace 101, and a control valve 104 is provided, so that the material in the melting tank 102 can be discharged through the discharge pipe 103 after being melted.
As shown in fig. 1 and 2, as a preferred embodiment, further, the protection part includes a pulverizing box 201 fixedly installed at the top of the melting furnace 101, a protection plate 207 is hinged at the top of the pulverizing box 201 through a hinge, a handle is installed at the top of the protection plate 207, the protection plate 207 can protect the top of the pulverizing box 201, dust diffusion during pulverizing can be reduced, and particles can be prevented from splashing out to hurt people.
As shown in fig. 2 and 3, as a preferred embodiment, further, the pulverizing part includes two rotating shafts 202 rotatably connected in the pulverizing box 201 through bearings, one ends of the two rotating shafts 202 are each penetrated out of the pulverizing box 201 and each fixedly connected with a gear 203, and the two gears 203 are engaged with each other so that the two rotating shafts 202 can rotate.
As shown in fig. 2 and 3, further, on the basis of the above manner, a motor 204 is mounted on a side of the crushing box 201 away from the gear 203, and an output shaft of the motor 204 is connected with one of the rotating shafts 202, and the rotating shaft 202 connected with the motor 204 can be driven to rotate by the motor 204, so that the two rotating shafts 202 rotate under the cooperation of the two gears 203.
As shown in fig. 2 and 3, as a preferred embodiment, on the basis of the above manner, further, the outer surfaces of the two rotating shafts 202 are fixedly sleeved with crushing shafts 206 positioned in the crushing box 201, two side walls of the crushing box 201 are fixedly provided with material plates 205, the two material plates 205 are obliquely arranged, the material plates 205 are positioned above the crushing shafts 206, and the material plates 205 can be convenient for dropping materials between the two crushing shafts 206, so that the crushing shafts 206 are convenient for stirring the materials.
Example 3:
the schemes of examples 1 and 2 are further described below in conjunction with specific modes of operation, as described below:
as shown in fig. 1 and fig. 4, as a preferred embodiment, based on the above manner, the recycling portion further includes a water tank 301 sleeved on the outer surface of the exhaust pipe 106, the water tank 301 is fixedly connected with the side wall of the melting furnace 101, the top of the water tank 301 is connected with a water pipe 302, a valve is disposed on the water pipe 302, an air inlet located at one side of the water pipe 302 is further formed in the top of the water tank 301, the air inlet is configured to enable air pressure in the water tank 301 to be kept stable, and therefore water vapor is conveniently conveyed into the melting furnace 101 by a conveying pipe 304 under the action of a fan 303.
As shown in fig. 1 and fig. 4, as a preferred embodiment, further, the conveying part comprises a blower 303 fixedly connected to the top of one side of the water tank 301, the air outlet of the blower 303 is fixedly connected with a conveying pipe 304, one end of the conveying pipe 304 far away from the blower 303 is fixedly connected with the melting furnace 101, and since the raw material of the quartz pipe is mainly silica, the melting point of the silica is between 1600 and 1700 ℃, and the water vapor is decomposed into hydrogen and oxygen above 1200 ℃, the combustion temperature of the melting furnace 101 is higher than the melting point of the silica, so that the water vapor can be decomposed in the melting furnace 101.
Specifically, the fusion device for quartz tube processing is used in the working process: opening a valve on a water pipe 302 to enable water to be added into the water tank 301, closing the valve after water addition is completed, opening the baffle 105 and adding fuel into the melting furnace 101 from a fuel adding port, closing the baffle 105 after ignition, starting the motor 204, opening the protection plate 207, pouring the material into the crushing box 201 and closing the protection plate 207;
the motor 204 and the two gears 203 are matched to drive the two rotating shafts 202 to rotate, the two rotating shafts 202 drive the two crushing shafts 206 to rotate, the crushed materials fall into the melting tank 102 to be melted through the two crushing shafts 206, the tail gas carrying heat in the melting furnace 101 is discharged by the exhaust pipe 106, the exhaust pipe 106 can be connected with the existing purifying equipment to carry out tail gas purification, the heat carried by the tail gas heats water in the water tank 301 through the exhaust pipe 106, steam generated in the heating process is conveyed into the melting furnace 101 by the fan 303 and the conveying pipe 304, and the steam is decomposed into hydrogen and oxygen to support combustion under the action of high temperature in the melting furnace 101.
The above embodiments are only for illustrating the present utility model and not for limiting the technical solutions described in the present utility model, and although the present utility model has been described in detail in the present specification with reference to the above embodiments, the present utility model is not limited to the above specific embodiments, and thus any modifications or equivalent substitutions are made to the present utility model; all technical solutions and modifications thereof that do not depart from the spirit and scope of the utility model are intended to be included in the scope of the appended claims.
Claims (10)
1. The melting device for quartz tube processing is characterized by comprising a melting mechanism (1), wherein a crushing mechanism (2) is arranged at the top of the melting mechanism (1), and a recovery mechanism (3) is arranged at one side of the melting mechanism (1);
the melting mechanism (1) comprises a furnace body part and a melting part arranged in the furnace body part, the crushing mechanism (2) comprises a protection part arranged in the furnace body part, a crushing part is arranged in the protection part, the recovery mechanism (3) comprises a recovery part arranged on one side of the furnace body part, and a conveying part is arranged between the recovery part and the furnace body part.
2. The quartz tube processing melting device according to claim 1, wherein the furnace body comprises a melting furnace (101), an exhaust pipe (106) is fixedly communicated with the top of one side of the melting furnace (101), a fuel adding port is formed in the front of the melting furnace (101), and a baffle plate (105) is mounted at the combustion adding port through a hinge.
3. The quartz tube processing melting apparatus of claim 2, wherein the melting section comprises a melting tank (102) fixedly mounted on a top of an inner cavity of the melting furnace (101), the top of the melting tank (102) is provided with an opening, and the bottom of the melting tank (102) is provided with an inclination.
4. A quartz tube processing melting apparatus according to claim 3, wherein a discharge pipe (103) is fixedly connected to the bottom of the front surface of the melting tank (102), and one end of the discharge pipe (103) away from the melting tank (102) passes through the melting furnace (101) and extends to the outside of the front surface of the melting furnace (101) and is provided with a control valve (104).
5. The quartz tube processing melting apparatus as recited in claim 4, wherein the shielding portion comprises a pulverizing box (201) fixedly mounted on a top of the melting furnace (101), a shielding plate (207) is hinged to the top of the pulverizing box (201) through a hinge, and a handle is mounted on the top of the shielding plate (207).
6. The quartz tube processing fusion apparatus according to claim 5, wherein the pulverizing section comprises two rotating shafts (202) rotatably connected in a pulverizing box (201) through bearings, one ends of the two rotating shafts (202) are each penetrated out of the pulverizing box (201) and each are fixedly connected with a gear (203), and the two gears (203) are meshed with each other.
7. The quartz tube processing melting apparatus as recited in claim 6, wherein the pulverizing box (201) is provided with a motor (204) on a side thereof remote from the gear (203), and an output shaft of the motor (204) is connected to one of the rotating shafts (202).
8. The quartz tube processing melting device according to claim 7, wherein the outer surfaces of the two rotating shafts (202) are fixedly sleeved with crushing shafts (206) positioned in the crushing box (201), two side walls of the crushing box (201) are fixedly provided with material plates (205), the two material plates (205) are obliquely arranged, and the material plates (205) are positioned above the crushing shafts (206).
9. The quartz tube processing melting device according to claim 8, wherein the recovery portion comprises a water tank (301) sleeved on the outer surface of the exhaust pipe (106), the water tank (301) is fixedly connected with the side wall of the melting furnace (101), the top of the water tank (301) is connected with a water pipe (302), a valve is arranged on the water pipe (302), and an air inlet positioned on one side of the water pipe (302) is further formed in the top of the water tank (301).
10. The quartz tube processing melting device according to claim 9, wherein the conveying part comprises a fan (303) fixedly communicated with the top of one side of the water tank (301), an air outlet of the fan (303) is fixedly connected with a conveying pipe (304), and one end of the conveying pipe (304) away from the fan (303) is fixedly communicated with the melting furnace (101).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320413249.XU CN219279727U (en) | 2023-03-01 | 2023-03-01 | Fusion device for quartz tube processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320413249.XU CN219279727U (en) | 2023-03-01 | 2023-03-01 | Fusion device for quartz tube processing |
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| Publication Number | Publication Date |
|---|---|
| CN219279727U true CN219279727U (en) | 2023-06-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320413249.XU Active CN219279727U (en) | 2023-03-01 | 2023-03-01 | Fusion device for quartz tube processing |
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| CN (1) | CN219279727U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117263493A (en) * | 2023-11-22 | 2023-12-22 | 祁县力多玻璃制品有限公司 | Glass preparation sintering equipment and sintering method thereof |
-
2023
- 2023-03-01 CN CN202320413249.XU patent/CN219279727U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117263493A (en) * | 2023-11-22 | 2023-12-22 | 祁县力多玻璃制品有限公司 | Glass preparation sintering equipment and sintering method thereof |
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Address after: 313009 No. 7, Floor 1, Building C, No. 288, Yansan Road, Jiuguan Town, Nanxun District, Huzhou, Zhejiang Province Patentee after: Zhejiang Silicone New Energy Co.,Ltd. Address before: 313009 No. 7, Floor 1, Building C, No. 288, Yansan Road, Jiuguan Town, Nanxun District, Huzhou, Zhejiang Province Patentee before: Huzhou Silica New Energy Technology Co.,Ltd. |