CN219273936U

CN219273936U - Online cleaning system for spray pipe of bottle washer

Info

Publication number: CN219273936U
Application number: CN202320183620.8U
Authority: CN
Inventors: 何华; 黄柳; 何镕均; 文天寿; 黄前秋; 吴伟东; 廖子强
Original assignee: Yanjing Beer Yulin Co ltd
Current assignee: Yanjing Beer Yulin Co ltd
Priority date: 2023-02-10
Filing date: 2023-02-10
Publication date: 2023-06-30
Anticipated expiration: 2033-02-10

Abstract

The utility model discloses an online cleaning system for a spray pipe of a bottle washer, which belongs to the technical field of cleaning of spray pipes of bottle washers and solves the technical problem that an automatic cleaning device cannot effectively discharge sundries attached to the bottom of the spray pipe firmly. According to the utility model, by opening the first control valve and the vibrator at fixed time, impurities attached to the bottom of the spray pipe are easy to loosen under the action of the vibrator, are taken away by water flow and are discharged from the discharge pipe, so that the impurities attached to the bottom of the spray pipe can be effectively discharged.

Description

Online cleaning system for spray pipe of bottle washer

Technical Field

The utility model relates to the technical field of cleaning of spray pipes of bottle washers, in particular to an online cleaning system for spray pipes of bottle washers.

Background

At present, in the bottle washing process of beer production, the inner wall of the bottle is required to be washed clean through the hydraulic pressure in a spray pipe of a bottle washing machine. Because the recovery bottle is provided with sundries and weathered broken label paper adhered to the bottle, the broken label paper is deposited at the bottom of the spray pipe, and the spray pipe is easy to be blocked after being used for a period of time, the washing rate of the bottle washing machine is affected, and the hidden danger of product quality is brought. Meanwhile, because of the blockage of the spray pipe, the spray pipe needs to be cleaned after the shift in advance, so that the loss of steam consumption, water consumption, electricity consumption and efficiency is caused, and the control of the production cost is not facilitated.

Patent CN208098833U discloses an online self-cleaning device of bottle cleaning machine shower, including bottle cleaning machine organism, bottle cleaning machine organism one side is equipped with the wash pump, and transversely arranged's support has the shower on the bottle cleaning machine organism, is equipped with pump outlet pipeline between the bottom of shower and the wash pump, and the top of shower evenly spaced is provided with a plurality of shower holes of arranging along the long direction, and the bottom of shower is connected with the discharge tube that outwards extends and set up, is equipped with manual valve and pneumatic valve on the discharge tube.

The automatic cleaning device described above opens the pneumatic butterfly valve every 1.5 hours for 10 seconds, so that the foreign matter accumulated in the shower pipe 4 is discharged from the discharge pipe. However, the above-described method cannot effectively discharge impurities adhering to the bottom of the shower pipe, and the shower pipe is at risk of clogging after a long period of time.

Disclosure of Invention

The utility model aims to solve the technical problems in the prior art, and aims to provide an online cleaning system for a spray pipe of a bottle washer, which can effectively discharge sundries attached to the bottom of the spray pipe.

The technical scheme of the utility model is as follows: the utility model provides a bottle cleaning machine shower on-line cleaning system, includes alkaline leaching tank, spray pump, feed liquor pipe, shower, discharge pipe, first control valve, controller, the alkaline leaching tank passes through the feed liquor pipe and connects the input of shower, the spray pump is located the feed liquor pipe, the output of shower is connected the discharge pipe, first control valve is located the discharge pipe, controller electric connection spray pump, first control valve, the bottom of shower is equipped with at least one vibrator, controller electric connection the vibrator.

As a further improvement, the spray pump is a variable frequency pump.

Further, the first control valve is any one of a pneumatic butterfly valve, an electric regulating valve, an electric ball valve, an electric butterfly valve, an electric gate valve and an electric stop valve.

Further, the controller is a PLC controller or a singlechip or an industrial personal computer.

Further, the discharge pipe is further provided with a second control valve, and the second control valve is any one of a manual butterfly valve, a manual adjusting valve, a manual ball valve, a manual gate valve and a manual stop valve.

Further, the spray pipe is connected with the discharge pipe through a connector, and the inner diameters of the connector and the discharge pipe are not smaller than 50% of the inner diameter of the spray pipe.

Further, the input end of the spray pipe is provided with a coaxially arranged regulating valve, the liquid inlet pipe is connected with the regulating valve, and the controller is electrically connected with the regulating valve.

Further, the output of discharge pipe is connected with the rose box, the middle part of rose box is equipped with will the rose box separates into first filter screen, the second filter screen of triplex, the rose box passes through the back flow and connects the alkaline leaching groove.

Advantageous effects

Compared with the prior art, the utility model has the advantages that:

according to the utility model, by opening the first control valve and the vibrator at fixed time, impurities attached to the bottom of the spray pipe are easy to loosen under the action of the vibrator, are taken away by water flow and are discharged from the discharge pipe, so that the impurities attached to the bottom of the spray pipe can be effectively discharged.

Drawings

Fig. 1 is a schematic structural view of the present utility model.

Wherein: 1-alkaline leaching tank, 2-spray pump, 3-feed liquor pipe, 4-spray pipe, 5-discharge pipe, 6-first control valve, 7-vibrator, 8-second control valve, 9-connector, 10-governing valve, 11-rose box, 12-first filter screen, 13-second filter screen, 14-back flow, 15-shower nozzle.

Detailed Description

The utility model will be further described with reference to specific embodiments in the drawings.

Referring to fig. 1, an online cleaning system for a spray pipe of a bottle washer comprises an alkaline leaching tank 1, a spray pump 2, a liquid inlet pipe 3, a spray pipe 4, a discharge pipe 5, a first control valve 6 and a controller, wherein alkaline water is stored in the alkaline leaching tank 1, the alkaline leaching tank 1 is connected with the input end of the spray pipe 4 through the liquid inlet pipe 3, the spray pump 2 is arranged on the liquid inlet pipe 3, the output end of the spray pipe 4 is connected with the discharge pipe 5, a spray head 15 is arranged at the top of the spray pipe 4, a recovery bottle is cleaned through the spray head 15, the first control valve 6 is arranged on the discharge pipe 5, and the controller is electrically connected with the spray pump 2 and the first control valve 6. The bottom of the spray pipe 4 is provided with at least one vibrator 7, and the controller is electrically connected with the vibrator 7. By opening the first control valve 6 and the vibrator 7 at regular time, under the action of the vibrator 7, sundries attached to the bottom of the spray pipe 4 are easy to loosen and taken away by water flow, and are discharged from the discharge pipe 5, so that sundries attached to the bottom of the spray pipe 4 can be effectively discharged.

If the controller automatically opens the first control valve 6 to work for 10 seconds every 30 minutes, a small amount of sludge and broken labels deposited at the bottom of the spray pipe are discharged from the discharge pipe 5 under the combined action of the pressure of the spray pump 2 and the vibrator 7, and the spray pipe 4 cannot form the problem of blockage of the spray pipe caused by the deposition of the sludge and the broken labels through the regular flushing discharge, so that the cleaning rate of the bottle washer is improved through the function of online cleaning of the spray pipe of the bottle washer.

Further, the spray pump 2 is a variable frequency pump, and when the spray pipe 4 is cleaned, in the maximum working pressure range allowed by the liquid inlet pipe 3, the spray pipe 4 and the discharge pipe 5, the working frequency of the variable frequency pump is increased to increase the output pressure of the variable frequency pump, so that the pressure in the spray pipe 4 is increased during cleaning, and impurities attached to the bottom of the spray pipe 4 are more easily discharged.

The first control valve 6 is any one of a pneumatic butterfly valve, an electric regulating valve, an electric ball valve, an electric butterfly valve, an electric gate valve and an electric stop valve. The controller is a PLC controller or a singlechip or an industrial personal computer. The discharge pipe 5 is also provided with a second control valve 8, and the second control valve 8 is any one of a manual butterfly valve, a manual regulating valve, a manual ball valve, a manual gate valve and a manual stop valve.

In one embodiment, the spray pipe 4 is connected with the discharge pipe 5 through the connector 9, the inner diameters of the connector 9 and the discharge pipe 5 are not smaller than 50% of the inner diameter of the spray pipe 4, the input end of the spray pipe 4 is provided with a coaxially arranged regulating valve 10, the liquid inlet pipe 3 is connected with the regulating valve 10, and the controller is electrically connected with the regulating valve 10. When the shower pipe 4 is cleaned, under the condition that the pressure of the shower pump 2 is unchanged, the opening of the regulating valve 10 is reduced, so that the water outlet speed of the regulating valve 10 is increased, the strength of the inside of the water flow spraying shower pipe 4 is increased, sundries attached to the bottom of the shower pipe 4 are more easily discharged, and the inner diameters of the connector 9 and the discharge pipe 5 are larger to improve the flow speed, so that the influence of accumulated water in the shower pipe 4 on the inside of the water flow spraying shower pipe 4 is reduced.

In one embodiment, the output end of the discharge pipe 5 is connected with a filter tank 11, the middle part of the filter tank 11 is provided with a first filter screen 12 and a second filter screen 13 which divide the filter tank 11 into three parts, the mesh of the first filter screen 12 is larger than that of the second filter screen 13, and the filter tank 11 is connected with the alkaline leaching tank 1 through a return pipe 14, so that discharged impurities can be filtered in time and alkaline water can be recovered.

The foregoing is merely a preferred embodiment of the present utility model, and it should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present utility model, and these do not affect the effect of the implementation of the present utility model and the utility of the patent.

Claims

1. The utility model provides a bottle cleaning machine shower online cleaning system, includes alkaline leaching tank (1), spray pump (2), feed liquor pipe (3), shower (4), discharge pipe (5), first control valve (6), controller, alkaline leaching tank (1) are connected through feed liquor pipe (3) the input of shower (4), spray pump (2) are located feed liquor pipe (3), the output of shower (4) is connected discharge pipe (5), first control valve (6) are located discharge pipe (5), controller electric connection spray pump (2), first control valve (6), a serial communication port, the bottom of shower (4) is equipped with at least one vibrator (7), controller electric connection vibrator (7).

2. The online cleaning system for the spray pipe of the bottle washer according to claim 1, wherein the spray pump (2) is a variable frequency pump.

3. The online cleaning system of the spray pipe of the bottle washer according to claim 1, wherein the first control valve (6) is any one of a pneumatic butterfly valve, an electric regulating valve, an electric ball valve, an electric butterfly valve, an electric gate valve and an electric stop valve.

4. The online cleaning system of a spray pipe of a bottle washer according to claim 1, wherein the controller is a PLC controller or a singlechip or an industrial personal computer.

5. The online cleaning system of the spray pipe of the bottle washer according to claim 1, wherein the discharge pipe (5) is further provided with a second control valve (8), and the second control valve (8) is any one of a manual butterfly valve, a manual adjusting valve, a manual ball valve, a manual gate valve and a manual stop valve.

6. The online cleaning system for the spray pipe of the bottle washing machine according to any one of claims 1 to 5, wherein the spray pipe (4) is connected with the discharge pipe (5) through a connector (9), and the inner diameters of the connector (9) and the discharge pipe (5) are not less than 50% of the inner diameter of the spray pipe (4).

7. The online cleaning system for the spray pipe of the bottle washing machine according to claim 6, wherein an input end of the spray pipe (4) is provided with a coaxially arranged regulating valve (10), the liquid inlet pipe (3) is connected with the regulating valve (10), and the controller is electrically connected with the regulating valve (10).

8. The online cleaning system of the spray pipe of the bottle washing machine according to claim 1, wherein the output end of the discharge pipe (5) is connected with a filter tank (11), a first filter screen (12) and a second filter screen (13) which divide the filter tank (11) into three parts are arranged in the middle of the filter tank (11), and the filter tank (11) is connected with the alkaline leaching tank (1) through a return pipe (14).