CN219273752U

CN219273752U - Refractory brick sorting device

Info

Publication number: CN219273752U
Application number: CN202320211397.3U
Authority: CN
Inventors: 张志恒; 张志远; 张韶林
Original assignee: Zhengzhou Shenya Refractory Material Co ltd
Current assignee: Zhengzhou Shenya Refractory Material Co ltd
Priority date: 2023-02-14
Filing date: 2023-02-14
Publication date: 2023-06-30
Anticipated expiration: 2033-02-14

Abstract

The utility model discloses a refractory brick sorting device which comprises a first conveyor and a second conveyor, wherein an image sensor is arranged at the top end inside a detection box, a rotating rod is arranged at one end of the first conveyor, a turning plate is arranged on the surface of the rotating rod, one end of the rotating rod is connected with a first motor, and a first guide plate is arranged on the second conveyor through a connecting rod. According to the utility model, when refractory bricks are conveyed into a detection box, surface information of the refractory bricks at the moment of the image sensor is fed back to a control panel, a PLC (programmable logic controller) in the control panel detects and processes the surface information of the refractory bricks, when the surfaces of the refractory bricks are unqualified, a second cylinder drives a push plate, unqualified refractory bricks are pushed into a collection box through a second material guiding plate, qualified refractory bricks move to the surface of a turning plate, are turned under the driving of a first motor, are turned to the surface of the first material guiding plate, and are detected and selected on the other surface after the refractory bricks slide to the surface of a second conveyor.

Description

Refractory brick sorting device

Technical Field

The utility model relates to the technical field of refractory brick sorting, in particular to a refractory brick sorting device.

Background

The refractory bricks are refractory materials with certain shapes and sizes, and can be divided into fired bricks, unburned bricks, fused bricks and refractory heat-insulating bricks according to the preparation process, and after the refractory bricks are fired, the refractory bricks are required to be selected to prevent defects such as holes, edge breakage, bulges and cracks on the appearance surface.

The prior art has the following problems:

when people carry refractory bricks, the surfaces of the refractory bricks can be detected and selected, but the refractory bricks can only be used for detecting the lower surfaces on the upper surfaces in the conveying process, so that the refractory bricks are inconvenient to detect and have certain defects.

For this purpose, we propose a refractory brick sorting device to solve the above-mentioned drawbacks.

Disclosure of Invention

The utility model aims to solve the defects in the prior art and provides a refractory brick sorting device.

In order to achieve the above purpose, the present utility model adopts the following technical scheme: the utility model provides a refractory brick picking device, includes first conveyer and second conveyer, the detection case is all installed to first conveyer and second conveyer, image sensor is installed on detection case inside top, the fixed plate is installed to first conveyer, and the fixed plate installs the second cylinder, the second cylinder output is connected with the push pedal, first conveyer side is connected with the second stock guide, and second stock guide bottom is connected with the collecting box, the bull stick is installed to first conveyer one end, and bull stick surface mounting has turns over the board, bull stick one end is connected with first motor, first stock guide is installed through the connecting rod to the second conveyer.

Preferably, the detection box is provided with a first cylinder, the output end of the first cylinder is connected with a fixed frame, the fixed frame is provided with a rotary drum through a fixed bearing, the surface of the rotary drum is provided with a cleaning brush, the rotary drum is provided with dust collection holes, one end of the rotary drum is connected with a second motor, the fixed frame is provided with a dust collection cover, the dust collection cover is connected with a dust collection hose, and the other end of the dust collection hose is connected with a dust collector.

Preferably, the turning plates are provided with a plurality of groups, and the plurality of groups of turning plates are uniformly annularly arranged on the surface of the rotating rod.

Preferably, the cleaning brushes are provided with a plurality of groups, and the plurality of groups of cleaning brushes are uniformly distributed on the surface of the rotary drum.

Preferably, the second material guiding plate is inclined to the first material guiding plate.

Preferably, the dust collection holes are provided with a plurality of groups.

Preferably, a control panel is arranged on the surface of the detection box, and a PLC processor is arranged in the control panel.

Compared with the prior art, the utility model has the beneficial effects that;

1. according to the utility model, through the cooperation of the first conveyor, the second conveyor, the detection box, the image sensor, the rotating rod, the turning plate, the pushing plate and the first material guide plate, the upper surface and the lower surface of the refractory brick are conveniently detected and selected, the refractory brick is conveyed through the first conveyor, when the refractory brick is conveyed into the detection box and under the image sensor, the surface information of the refractory brick at the moment of the image sensor is fed back to the control panel, the PLC in the control panel detects and processes the surface information of the refractory brick, when the surface of the refractory brick is unqualified, the second cylinder drives the pushing plate, the unqualified refractory brick is pushed into the collection box through the second material guide plate, the qualified refractory brick moves to the surface of the turning plate, is turned over to the surface of the first material guide plate under the driving of the first motor, and the refractory brick slides to the surface of the second conveyor to detect and select the other surface.

2. According to the utility model, through the matched use of the fixing frame, the rotary drum, the cleaning brush, the dust collection hole, the dust collection cover and the dust collector, the surface of the refractory brick is conveniently cleaned, a large amount of dust is prevented from accumulating on the surface, the influence on the accuracy of detection and sorting is prevented, the rotary drum is driven by the second motor to rotate, the surface of the refractory brick is cleaned by the rotary drum driving the cleaning brush, the dust collector sucks the inside of the rotary drum through the dust collection hose, negative pressure is generated in the rotary drum, clean dust enters the inside of the rotary drum through the dust collection hole, dust pollution is prevented from being conveyed into the dust collector, dust cleaning on the surface of the refractory brick is completed, and the detection and sorting quality is improved.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required to be used in the embodiments will be briefly described below.

FIG. 1 is a schematic view of a refractory brick picking apparatus according to the present utility model;

FIG. 2 is a schematic top view of a refractory brick picking apparatus according to the present utility model;

FIG. 3 is a schematic view of a cleaning brush for a refractory brick picking device according to the present utility model.

Legend description:

1. a first conveyor; 2. a second conveyor; 3. a rotating drum; 4. a control panel; 5. a fixed frame; 6. a first cylinder; 7. a cleaning brush; 8. a detection box; 9. an image sensor; 10. a dust hood; 11. a second cylinder; 12. a push plate; 13. a fixing plate; 14. a rotating rod; 15. turning plate; 16. fixing a bearing; 17. a first guide plate; 18. a first motor; 19. a second guide plate; 20. a collection box; 21. a second motor; 22. dust collection holes; 23. a dust collection hose; 24. a dust collector.

Detailed Description

The objects, technical solutions and advantages of the present utility model will become more apparent by the following detailed description of the present utility model with reference to the accompanying drawings. It should be understood that the description is only illustrative and is not intended to limit the scope of the utility model. In addition, in the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present utility model.

Referring to fig. 1-3, a refractory brick picking device includes a first conveyor 1 and a second conveyor 2, a detection box 8 is installed on the first conveyor 1 and the second conveyor 2, an image sensor 9 is installed on the top inside the detection box 8, a fixing plate 13 is installed on the first conveyor 1, a second cylinder 11 is installed on the fixing plate 13, a push plate 12 is connected to the output end of the second cylinder 11, a second guide plate 19 is connected to the side surface of the first conveyor 1, a collecting box 20 is connected to the bottom end of the second guide plate 19, a rotating rod 14 is installed at one end of the first conveyor 1, a turning plate 15 is installed on the surface of the rotating rod 14, a first motor 18 is connected to one end of the rotating rod 14, a plurality of groups of

first guide plates

17 and 15 are installed on the inner top of the second conveyor 2 through connecting rods, and the plurality of groups of turning plates 15 are evenly installed on the surface of the rotating rod 14 in a ring shape.

In this embodiment: through the cooperation of first conveyer 1, second conveyer 2, detection case 8, image sensor 9, the bull stick 14, turn over the board 15, push pedal 12 and first stock guide 17 uses, be convenient for detect the upper and lower surface of nai firebrick and select, nai firebrick carries through first conveyer 1, when nai firebrick carries to detection case 8, when image sensor 9 below, the surface information of nai firebrick that image sensor 9 this moment feeds back to control panel 4, the PLC controller in control panel 4 detects the surface information of nai firebrick, when the nai firebrick surface disqualification, second cylinder 11 drives push pedal 12, push the disqualification nai firebrick through second stock guide 19 in collection box 20, pass through the fire brick, move to and turn over board 15 surface, under the drive of first motor 18, overturn to first stock guide 17 surface, on the landing to second conveyer 2 surface, detect the another side and select.

Specifically, the first cylinder 6 is installed to the detection case 8, and is connected with fixed frame 5 at first cylinder 6 output, fixed frame 5 installs rotary drum 3 through fixed bearing 16, rotary drum 3 surface is provided with cleaning brush 7, dust absorption hole 22 has been seted up to rotary drum 3, rotary drum 3 one end is connected with second motor 21, dust hood 10 is installed to fixed frame 5, and dust hood 10 is connected with dust absorption hose 23, the dust absorption hose 23 other end is connected with dust catcher 24, and cleaning brush 7 is provided with the multiunit, and multiunit cleaning brush 7 evenly distributed is on rotary drum 3 surface. The dust collection holes 22 are provided with a plurality of groups.

In this embodiment: through setting up fixed frame 5, rotary drum 3, cleaning brush 7, dust absorption hole 22, dust hood 10 and dust catcher 24's cooperation is used, be convenient for clear up the surface of nai firebrick, prevent that a large amount of dust from piling up on the surface, prevent to influence the accuracy that detects the selection, second motor 21 drives rotary drum 3 rotation, rotary drum 3 drives cleaning brush 7 and cleans the surface of nai firebrick, dust catcher 24 is through the inside suction of dust absorption hose 23 rotary drum 3, make the inside negative pressure that produces of rotary drum 3, clear dust passes through dust absorption hole 22 and gets into rotary drum 3 inside, in carrying dust catcher 24, prevent dust pollution, accomplish to nai firebrick surface dust cleanness, improve the quality of detecting the selection.

Specifically, the second guide plate 19 is inclined to the first guide plate 17.

In this embodiment: by arranging the second material guiding plates 19 in the inclined shape on the first material guiding plates 17, the refractory bricks can conveniently slide down.

Specifically, the control panel 4 is installed on the surface of the detection box 8, and a PLC processor is arranged in the control panel 4.

In this embodiment: through setting up control panel 4, control panel 4 is convenient for carry out unified control to the electric component in the device and uses, before using, first through the inside PLC controller (not shown in the figure) of control panel 4 to this equipment work operation required technical index and control flow program, advance to the interior fire brick hole of entering of PLC treater, collapse limit, bulge, crack image, control panel 4 control circuit can be realized through the simple programming of the person skilled in the art, belong to the common sense in the art, only use it, do not reform transform, so no more detailed description control mode and circuit connection.

Working principle: during operation, refractory bricks are conveyed through the first conveyor 1, when the refractory bricks are conveyed into the detection box 8, the surface information of the refractory bricks at the moment is fed back to the control panel 4 by the image sensor 9, the surface information of the refractory bricks in the control panel 4 is detected and processed by the PLC controller, when the surface of the refractory bricks is unqualified, the second cylinder 11 drives the push plate 12, the unqualified refractory bricks are pushed into the collection box 20 through the second guide plate 19, the unqualified refractory bricks move to the surface of the turning plate 15, the refractory bricks are turned over under the driving of the first motor 18, the surface of the first guide plate 17 slides to the surface of the second conveyor 2, the other surface of the refractory bricks are detected and selected, the second motor 21 drives the rotary drum 3 to rotate, the rotary drum 3 drives the cleaning brush 7 to clean the surface of the refractory bricks, the dust collector 24 sucks the interior of the rotary drum 3 through the dust collection hose 23, negative pressure is generated inside the rotary drum 3, and clean dust enters the interior of the rotary drum 3 through the dust collection holes 22, dust is prevented from polluting the dust, the surface of the refractory bricks is cleaned, and the detection quality is improved.

It is to be understood that the above-described embodiments of the present utility model are merely illustrative of or explanation of the principles of the present utility model and are in no way limiting of the utility model. Accordingly, any modification, equivalent replacement, improvement, etc. made without departing from the spirit and scope of the present utility model should be included in the scope of the present utility model. Furthermore, the appended claims are intended to cover all such changes and modifications that fall within the scope and boundary of the appended claims, or equivalents of such scope and boundary.

Claims

1. The utility model provides a refractory brick picking device, includes first conveyer (1) and second conveyer (2), its characterized in that, detection case (8) are all installed to first conveyer (1) and second conveyer (2), image sensor (9) are installed on detection case (8) inside top, fixed plate (13) are installed to first conveyer (1), and fixed plate (13) install second cylinder (11), second cylinder (11) output is connected with push pedal (12), first conveyer (1) side is connected with second stock guide (19), and second stock guide (19) bottom is connected with collecting box (20), bull stick (14) are installed to first conveyer (1) one end, and bull stick (14) surface mounting turns over board (15), bull stick (14) one end is connected with first motor (18), first stock guide (17) are installed through the connecting rod to second conveyer (2).

2. The refractory brick sorting device according to claim 1, characterized in that the detection box (8) is provided with a first cylinder (6), the output end of the first cylinder (6) is connected with a fixed frame (5), the fixed frame (5) is provided with a rotary drum (3) through a fixed bearing (16), the surface of the rotary drum (3) is provided with a cleaning brush (7), the rotary drum (3) is provided with dust collection holes (22), one end of the rotary drum (3) is connected with a second motor (21), the fixed frame (5) is provided with a dust collection cover (10), the dust collection cover (10) is connected with a dust collection hose (23), and the other end of the dust collection hose (23) is connected with a dust collector (24).

3. The refractory brick sorting device according to claim 1, wherein the turning plates (15) are provided with a plurality of groups, and the plurality of groups of turning plates (15) are uniformly annularly arranged on the surface of the rotating rod (14).

4. A refractory brick picking device according to claim 2, wherein the cleaning brushes (7) are arranged in groups and the groups of cleaning brushes (7) are evenly distributed on the surface of the bowl (3).

5. A refractory brick picking assembly according to claim 1, wherein the second guide plates (19) are inclined relative to the first guide plates (17).

6. A refractory brick picking assembly as defined in claim 2 in which said dust extraction apertures (22) are provided in groups.

7. A refractory brick picking device according to claim 1, wherein the detection box (8) is surface mounted with a control panel (4), and wherein a PLC processor is provided in the control panel (4).