CN219269736U

CN219269736U - Seedling substrate assembly line apparatus

Info

Publication number: CN219269736U
Application number: CN202120534757.4U
Authority: CN
Inventors: 朱从桦; 李旭毅; 欧阳裕元; 李伟; 刁友
Original assignee: Sichuan Nongyibang Agricultural Technology Co ltd; Deyang Runtian Rice Industry Technology Research And Development Center
Current assignee: Sichuan Nongyibang Agricultural Technology Co ltd; Deyang Runtian Rice Industry Technology Research And Development Center
Priority date: 2021-03-15
Filing date: 2021-03-15
Publication date: 2023-06-30
Anticipated expiration: 2031-03-15

Abstract

The utility model provides a seedling substrate assembly line production device, which comprises: the feeding and mixing primary screening device with a discharge port below is provided with a first conveyor belt below the discharge port of the feeding and mixing primary screening device; the tail end of the first conveyor belt is provided with a second conveyor belt which is inclined upwards, and a material crushing device is arranged below the tail end of the second conveyor belt; the material crushing device discharge gate is provided with the third conveyer belt, and the third conveyer belt end is provided with the matrix agitating unit that the discharge gate is in the below, the pan feeding mouth is provided with downward vibrating screen of slope, and matrix agitating unit discharge gate below is provided with the fourth conveyer belt, and vibrating screen's end below is provided with the fifth conveyer belt, and the end of fifth conveyer belt sets up in material crushing device's pan feeding mouth top. The utility model realizes the automatic production, packaging and loading of seedling substrates, and the production line operation mode is more suitable for standardized and large-scale popularization and application; the waste of materials is reduced; obtaining a substrate finished product with better quality.

Description

Seedling substrate assembly line apparatus

Technical Field

The utility model relates to the field of crop seedling substrate production, in particular to a seedling substrate streamline production device.

Background

In the planting process, the crops such as rice, rape, vegetables, flowers and the like need to be cultivated by a substrate, and the substrate cultivation refers to a plant cultivation method that plant roots are fixed through the substrate in a certain place or container and various nutrient solutions are absorbed. The seedling substrate is a substrate special for seedling. The raw materials for producing the nutrient food comprise organic ferment, mineral nutrition, perlite, other fillers and the like. In the existing matrix production, the components are generally mixed uniformly according to the formula requirement and then used, and when the formula contains massive raw materials such as organic fermented products, soil particles and other fillers, the massive raw materials also need to be crushed in advance. The production method has low efficiency, relies on manpower, and is unfavorable for large-scale, standardized and standardized production of seedling substrates.

Disclosure of Invention

The technical problem to be solved by the utility model is to provide a production line production device capable of automatically and efficiently producing seedling substrates.

In order to achieve the above purpose, the present utility model adopts the technical scheme that:

a seedling substrate flow line production device, comprising: the pan feeding mixing preliminary screening device of discharge gate below, pan feeding mixing preliminary screening device discharge gate below is provided with first conveyer belt, first conveyer belt end is provided with the ascending second conveyer belt of slope, second conveyer belt end below is provided with material breaker, material breaker discharge gate is provided with the third conveyer belt, third conveyer belt end is provided with the matrix stirring device of discharge gate below, pan feeding mouth are provided with downward vibrating filter screen of slope, matrix stirring device discharge gate below is provided with the fourth conveyer belt, vibrating filter screen's end below is provided with the fifth conveyer belt, the end of fifth conveyer belt set up in material breaker's pan feeding mouth top.

In some preferred embodiments, the fourth conveyor belt is disposed obliquely upward, and a packaging device is disposed below the end of the fourth conveyor belt.

In some preferred embodiments, a spray device is disposed above the second conveyor belt and/or third conveyor belt ends.

In some preferred embodiments, the discharge port of the packaging device is arranged below, and a sixth conveyor belt is arranged below the discharge port.

In some preferred embodiments, the sixth conveyor belt is disposed obliquely upward.

In some preferred embodiments, the device further comprises a matrix granularity identification device, an alarm device and a control device; the substrate granularity recognition device is arranged above the packaging device, and the control device is respectively connected with the substrate granularity recognition device and the alarm device; and the control device judges whether the granularity of the matrix meets a preset value according to the identification result of the matrix granularity identification device, and if not, the control device starts an alarm device.

In some preferred embodiments, the outer surfaces of the feeding and evenly mixing primary screening device and/or the material crushing device and/or the matrix stirring device are provided with vibrating devices.

In some preferred embodiments, a detachable movable partition plate is arranged above the feeding and uniformly mixing primary screening device and is used for adjusting the material input amount according to the substrate proportion; a mixing device is arranged below the detachable movable partition plate; a detachable movable primary screening device is arranged below the mixing device.

The utility model has the beneficial effects that:

1. the utility model realizes the automatic production, packaging and loading of seedling substrates, and the production line operation mode is more suitable for standardized and large-scale popularization and application;

2. the waste of materials is reduced; obtaining a substrate finished product with better quality.

Drawings

FIG. 1 is a schematic view of a preferred embodiment of the present utility model;

FIG. 2 is a schematic plan view of a fifth conveyor belt 8 according to a preferred embodiment of the present utility model;

FIG. 3 is a schematic view of another preferred embodiment of the present utility model;

FIG. 4 is a schematic view of another preferred embodiment of the present utility model;

FIG. 5 is a schematic view of another preferred embodiment of the present utility model;

fig. 6 is a schematic structural diagram of a preliminary screening device 1 for mixing and homogenizing materials according to a preferred embodiment of the present utility model.

In the figure: 1. a primary screening device for feeding and uniformly mixing; 2. a first conveyor belt; 3. a second conveyor belt; 4. a material crushing device; 5. a third conveyor belt; 6. a substrate stirring device; 7. a fourth conveyor belt; 8. a fifth conveyor belt; 9. a spraying device; 10. a packaging device; 11. a sixth conveyor belt; 12. matrix granularity recognition device; 13. an alarm device; 14. a control device; 15. vibrating the filter screen; 16. a removable movable partition; 17. a removable mobile primary screening device; 18. a mixing device; 19. and a vibration device.

Detailed Description

The present utility model will be further described with reference to the accompanying drawings, in order to make the objects, technical solutions and advantages of the present utility model more apparent. In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present utility model and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "configured to," "engaged with," "connected to," and the like are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

Example 1

FIG. 1 shows a seedling substrate flow line production device of the utility model, comprising: the feeding and mixing primary screening device 1 with a discharge port below is characterized in that a first conveyor belt 2 is arranged below the discharge port of the feeding and mixing primary screening device 1; the tail end of the first conveyor belt 2 is provided with a second conveyor belt 3 which is inclined upwards, and a material crushing device 4 is arranged below the tail end of the second conveyor belt 3; the material crushing device is characterized in that a third conveyor belt 5 is arranged at the discharge hole of the material crushing device 4, a matrix stirring device 6 with a downward-inclined vibrating filter screen 15 is arranged at the lower part of the discharge hole and the feeding hole of the third conveyor belt 5, a fourth conveyor belt 7 is arranged below the discharge hole of the matrix stirring device 6, a fifth conveyor belt 8 is arranged below the tail end of the vibrating filter screen 15, and the tail end of the fifth conveyor belt 8 is arranged above the feeding hole of the material crushing device 4.

Wherein, the pan feeding mixing is just sieved the pan feeding mouth of device 1 upwards, and the discharge gate is in the below. The material enters through the feed inlet and falls off after being screened by the primary screening device arranged at the discharge outlet. It should be understood that the amount of each material to be dispensed is determined by the field technician based on the matrix formulation and the dispensing of the amount to be dispensed is done in advance. In some preferred embodiments, as shown in fig. 5, a removable movable partition 16 is disposed above the material mixing and pre-screening device 1, and is used for adjusting the material input amount according to the substrate proportioning. A mixing device 18 is arranged below the detachable movable partition 16 and is used for primarily mixing materials. A detachable movable primary screening device 17 is arranged below the mixing device 18, and the device is matched with the detachable movable partition 16 and the mixing device 18, so that primary screening of materials can be achieved. For example, for earth materials, the screen gap of the removable mobile primary screening device 17 may be set larger so that soil blocks can also pass smoothly, and for decomposed materials, the screen gap of the removable mobile primary screening device 17 may be set smaller so that impurities such as stones and the like cannot pass. It will be appreciated that the specific placement and manner of the removable mobile sifting device 16, removable mobile sifting device 17 and blending device 18 are set by those skilled in the art based on the substrate formulation and the specific circumstances of the field and the utility model is not further limited.

It should be understood that the conveyor belts according to the present utility model are conveyor belts that include traction members, the traction direction of which is the direction of operation of the line. Further, the specific traction mode and the conveying form thereof can be determined according to the actual situation of the site, and the application is not explicitly required.

The material crushing device 4 is a common machine in the field, such as a hand-push type seedling tray soil crusher JXST-10X produced by Jin Guji mechanical limited company in Yangzhou, and can realize related functions through adaptive transformation.

The inclined downward vibrating filter screen 15 arranged at the feed inlet of the matrix stirring device 6 is used for filtering the materials conveyed by the third conveyor belt 5 again, and the size of the filter screen is set by a person skilled in the art according to the granularity of the materials. At this time, the larger material is caught by the screen, rolls in an inclined direction by gravity and vibration until it rolls on the fifth conveyor belt 8 provided below the end of the vibrating screen 15. The fifth conveyor belt 8 is arranged in a planar manner as shown in fig. 2, so far as the material with the larger particle size is fed into the material crushing device 4 again.

So far, the production of the seedling substrate is completed. The seedling raising substrate which meets the formula requirement, is stirred and mixed uniformly and has proper granularity is output from the fourth conveyor belt 7, and at the moment, according to the actual condition of the site, the output substrate can be selected to be stored in a stacking way or can be directly loaded and transported away.

Example 2

This example was further completed on the basis of the foregoing example 1.

As shown in fig. 2, in this embodiment, for convenience in loading or other subsequent steps, the fourth conveyor 7 is disposed obliquely upward, and a packaging device 10 is disposed below the end of the fourth conveyor. The packaging apparatus 10 loads the finished substrate into prepared packages and seals in predetermined amounts including, but not limited to, quantities, weights, volumes, etc.

In order to infiltrate the material so that it does not become powdery, and in order to reduce dust emissions during production, it is conceivable to provide a spraying device 9 above the ends of the second conveyor belt 3 and/or the third conveyor belt 5. Further, the infiltrated material may be formed into a block again, and the vibration filter screen 15 and the fifth conveyor belt 8 provided in the above embodiment solve the problem well.

Further, the packaged finished substrate may be stacked or loaded after being manually taken out, but in consideration of automating the whole process, in other preferred embodiments, the packaging device 10 has a discharge port below, and a sixth conveyor belt 11 is disposed below the discharge port. The packed finished substrate falls onto the sixth conveyor belt 11 through a discharge opening directly below the packing device 10, and is transported to a stacking site or directly loaded. Further, as shown in fig. 3, for convenience in achieving the direct loading, the sixth conveyor 11 is disposed obliquely upward in other preferred embodiments.

Example 3

This example was further completed on the basis of the foregoing example 2.

As shown in fig. 4, in this embodiment, in order to achieve a key factor for the quality of the image substrate: granularity, detect to improve the finished product quality, still set up: comprises a matrix granularity recognition device 12, an alarm device 13 and a control device 14; the substrate granularity recognition device 12 is arranged above the packaging device 10, and the control device 14 is respectively connected with the substrate granularity recognition device 12 and the alarm device 13.

The specific location of the substrate size recognition device 12 is not critical to the utility model, so as to enable detection of the substrate prior to packaging. The specific implementation principle of the matrix particle size identification device 12 may be: comprises an image acquisition device, an image processing device and a control device. The image acquisition device can be an industrial camera, and an acquired image can be a black-and-white low-resolution image, so long as the granularity of the matrix can be clearly displayed; the image processing device can be a device with an image recognition program, and the size of the matrix granularity in the image acquired by the image acquisition device is recognized and transmitted to the control device; the control device is set to count the relation between the granularity and the threshold value in the identification result according to the preset time interval and the granularity threshold value, and if the relation is larger than the preset threshold value, a control signal is output.

The alarm device 13 may be a buzzer alarm or a light alarm, and the specific model is not further limited by the present utility model. It should be understood that the alarm device 13 is activated when it receives a control signal from the control device 14, and is used to alert a field technician to check whether a problem has occurred in the preceding step or to perform a corresponding process. The specific placement of the two component devices described above is determined in situ by one skilled in the art. The signal transmission mode between the two signals can be wired transmission or wireless transmission.

Example 4

This example was further completed on the basis of the foregoing example 1.

As shown in fig. 3, in the use process of the utility model, the materials may have certain viscosity, so that adhesion and caking of the materials on the side wall of the production device are inevitably caused in the long-term production process, waste of the production materials is caused, and in severe cases, wrong proportion in the matrix finished product is also caused. In order to solve the problem, in this embodiment, a vibrating device 19 is disposed on the outer surface of the material mixing and primary screening device 1 and/or the material crushing device 4 and/or the substrate stirring device 6. When the vibration device 19 is started, the side wall of the device is vibrated, so that the materials adhered to the side wall are separated. It should be understood that the arrangement or not and the arrangement position of the vibration device 19 may be set by those skilled in the art according to the actual situation of the site.

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. A seedling substrate flow line production device, characterized by comprising: the feeding and mixing primary screening device (1) with the discharge port below is characterized in that a first conveyor belt (2) is arranged below the discharge port of the feeding and mixing primary screening device (1); the tail end of the first conveyor belt (2) is provided with a second conveyor belt (3) which is inclined upwards, and a material crushing device (4) is arranged below the tail end of the second conveyor belt (3); the material crushing device is characterized in that a third conveyor belt (5) is arranged at the discharge hole of the material crushing device (4), a matrix stirring device (6) of a vibrating filter screen (15) with a downward inclination is arranged at the lower part of the discharge hole and the feed inlet of the third conveyor belt (5), a fourth conveyor belt (7) is arranged below the discharge hole of the matrix stirring device (6), a fifth conveyor belt (8) is arranged below the tail end of the vibrating filter screen (15), and the tail end of the fifth conveyor belt (8) is arranged above the feed inlet of the material crushing device (4).

2. The seedling substrate flow line production device of claim 1, wherein: the fourth conveyor belt (7) is obliquely upwards arranged, and a packaging device (10) is arranged below the tail end of the fourth conveyor belt.

3. The seedling substrate flow line production device of claim 1, wherein: and a spraying device (9) is arranged above the tail ends of the second conveyor belt (3) and/or the third conveyor belt (5).

4. The seedling substrate flow line production device as claimed in claim 2, wherein: the discharging hole of the packaging device (10) is arranged below, and a sixth conveyor belt (11) is arranged below the discharging hole.

5. The seedling substrate flow line production device according to claim 4, wherein: the sixth conveyor belt (11) is arranged obliquely upwards.

6. The seedling substrate flow line production device as claimed in claim 2, wherein: the device also comprises a matrix granularity recognition device (12), an alarm device (13) and a control device (14); the substrate granularity recognition device (12) is arranged above the packaging device (10), and the control device (14) is respectively connected with the substrate granularity recognition device (12) and the alarm device (13); the control device (14) judges whether the substrate granularity meets a preset value according to the identification result of the substrate granularity identification device (12), and if not, the alarm device (13) is started.

7. The seedling substrate flow line production device of claim 1, wherein: the outer surfaces of the feeding and uniformly mixing primary screening device (1) and/or the material crushing device (4) and/or the matrix stirring device (6) are provided with a vibrating device (19).

8. The seedling substrate flow line production device of claim 1, wherein: a detachable movable partition plate (16) is arranged above the feeding and uniformly mixing primary screening device (1) and is used for adjusting the material input quantity according to the substrate proportion; a mixing device (18) is arranged below the detachable movable partition plate (16); a detachable movable primary screening device (17) is arranged below the mixing device (18).