CN219268114U - Automatic assembling machine for direct plastic shell - Google Patents
Automatic assembling machine for direct plastic shell Download PDFInfo
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- CN219268114U CN219268114U CN202223362956.5U CN202223362956U CN219268114U CN 219268114 U CN219268114 U CN 219268114U CN 202223362956 U CN202223362956 U CN 202223362956U CN 219268114 U CN219268114 U CN 219268114U
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Abstract
The utility model discloses an automatic assembling machine for direct plastic shells, which comprises a material receiving mechanism, a material receiving mechanism and a material feeding mechanism, wherein the material receiving mechanism is used for receiving the direct plastic shells and sequentially forming the direct plastic shells to be arranged at a material receiving station; the material taking mechanism is used for obtaining the straight plastic shells in the material receiving mechanism one by one; a transfer mechanism for transferring the straight plastic shell obtained by the material taking mechanism from the material receiving station to the assembly station; the assembly mechanism is used for assembling the straight plastic shell at the assembly station with the cable and pressing the secondary lock catch on the straight plastic shell; the assembly mechanism comprises a cable clamping mechanism, a straight plastic shell clamping mechanism and a pressing mechanism; the cable clamping mechanism clamps the cable; the direct plastic shell clamping mechanism is used for clamping the direct plastic shell to enable the direct plastic shell and the cable to be kept at the plugging position; and after the cable is connected with the direct plastic shell by the pressing mechanism, the secondary lock catch on the direct plastic shell is pressed. The utility model discloses a can accomplish the pressfitting action of inserting and secondary hasp of directly moulding shell and cable voluntarily, need not staff's participation, reduce the recruitment cost, and satisfy the automation requirement of pencil production line.
Description
Technical Field
The utility model relates to the technical field of automatic production of wire harnesses, in particular to an automatic assembling machine for a direct plastic shell.
Background
The ethernet connector has modes such as straight connector (180 °), curved connector (90 °), and the like, and wherein, when the straight connector is assembled, the straight plastic shell 10 needs to be connected with a cable with a terminal, and then the secondary lock catch 11 on the straight plastic shell 10 is pressed down, so that the secondary lock catch 11 is clamped into the secondary lock catch lock hole 12, and the assembly process is completed manually, so that the requirement of an automatic production line of a wire harness cannot be met.
Disclosure of Invention
The utility model aims to provide an automatic straight plastic shell assembling machine capable of automatically completing assembling and pressing.
The automatic assembling machine for the direct plastic shells comprises a receiving mechanism for receiving the direct plastic shells, so that the direct plastic shells sequentially form and are arranged at a receiving station;
the material taking mechanism is used for obtaining the straight plastic shells in the material receiving mechanism one by one;
a transfer mechanism for transferring the straight plastic shell obtained by the material taking mechanism from the material receiving station to the assembly station;
the assembly mechanism is used for assembling the straight plastic shell at the assembly station with the cable and pressing the secondary lock catch on the straight plastic shell;
the assembly mechanism comprises a cable clamping mechanism, a direct plastic shell clamping mechanism and a pressing mechanism;
the cable clamping mechanism clamps the cable;
the direct plastic shell clamping mechanism is used for clamping the direct plastic shell to enable the direct plastic shell and the cable to be kept at the plugging position;
and after the cable is connected with the direct plastic shell by the pressing mechanism, the secondary lock catch on the direct plastic shell is pressed.
Further: the material receiving mechanism comprises a material receiving bracket, and a channel type material receiving station is formed on the material receiving bracket; forming a material taking station on one side of the material receiving station;
a material blocking device is arranged on the material receiving bracket, a space for exposing the end part of the direct plastic shell is reserved between the material blocking device and the material receiving station,
and a cutting mechanism positioned at the material receiving station, the cutting mechanism switches the straight plastic shell in the material receiving station to the material taking station,
and the material taking mechanism obtains the straight plastic shell of the material taking station.
Further: a detection sensor for detecting the straight plastic shell at the material receiving station is arranged on the material receiving support, and the detection sensor detects whether the straight plastic shell exists at the material receiving station and detects the height of the straight plastic shell at the material receiving station;
one side of the material taking station is provided with a discharging mechanism which dials off the unqualified straight plastic shell at the material taking station from the material taking station.
Further: the material taking mechanism is arranged on the transferring mechanism;
the material taking mechanism comprises a material taking driver and a material taking clamping jaw driven by the material taking driver;
the transfer mechanism comprises a transfer platform and a transfer driver for driving the transfer platform to reciprocate between a material receiving station and an assembling station, a rotary platform is arranged on the transfer platform, and the material taking mechanism is arranged on the rotary platform.
Further: the rotary platform is provided with a position detector, the position detector comprises a detection contact pin, a sensor matched with the detection contact pin and a displacement driver which is arranged on the rotary platform and drives the detection contact pin of the position detector to be close to or far away from one end of the straight plastic shell obtained by the material taking mechanism.
Further: the direct plastic shell clamping mechanism comprises an assembly bracket, a lifting plate and a lifting driving mechanism, wherein the lifting plate is arranged on the assembly bracket and used for lifting the direct plastic shell from the lower part of the direct plastic shell;
and the side clamping mechanism is arranged on the assembly bracket and clamps the straight plastic shell from the side surface of the straight plastic shell.
Further: the side clamping mechanism comprises a pair of side clamping claws and a side driver for driving the pair of side clamping claws to form a combined action to generate clamping force on the side surface of the straight plastic shell or form a separated action to cancel the clamping force on the side surface of the straight plastic shell.
Further: the pressing mechanism comprises a pressing head which is arranged towards the straight plastic shell and a pressing driver which drives the pressing head to approach the straight plastic shell from the upper part of the straight plastic shell so as to generate pressing force for the secondary lock catch on the straight plastic shell or to be far away from the straight plastic shell, and the pressing force for the secondary lock catch on the straight plastic shell is withdrawn.
By adopting the technical scheme, the direct plastic shells are received through the material receiving mechanism, the direct plastic shells are sequentially arranged in the material receiving stations in the material receiving mechanism, the direct plastic shells in the material receiving stations are obtained one by one through the material taking mechanism, the direct plastic shells taken by the material taking mechanism are driven by the transferring mechanism to be transferred to the assembling station, the cables at the assembling station are clamped by the cable clamping mechanism, the transferring mechanism moves forward to enable the direct plastic shells to be connected with the cables, the direct plastic shell clamping mechanism clamps the direct plastic shells in the assembling process, the direct plastic shells and the cables are guaranteed to be positioned at the corresponding connection positions, then the secondary lock catches on the direct plastic shells are pressed down through the pressing mechanism, so that the secondary lock catches are pressed into lock holes of the secondary lock catches, the direct plastic shells and the pressing actions of the secondary lock catches are completed, the participation of workers is not needed, the labor cost is reduced, and the automatic requirement of a wire harness production line is met.
Drawings
FIG. 1 is a schematic perspective view of the present utility model;
FIG. 2 is a schematic perspective view of a receiving mechanism according to the present utility model;
FIG. 3 is a schematic perspective view of a transfer mechanism according to the present utility model;
FIG. 4 is a schematic cross-sectional view of a position detector according to the present utility model;
FIG. 5 is a schematic perspective view of an assembly mechanism according to the present utility model;
FIG. 6 is a schematic plan view of an assembly mechanism according to the present utility model;
FIG. 7 is a schematic view of a vertical structure of a straight plastic shell clamping mechanism in the utility model;
FIG. 8 is a schematic view of a vertical plastic shell structure according to the present utility model;
in the drawing, 100, a receiving mechanism, 101, a base, 102, a receiving bracket, 103, a receiving station, 104, a material blocking device, 105, a material blocking part, 106, a detection sensor, 107, a material cutting sliding block, 108, a material cutting groove, 109, a material cutting driving cylinder, 110, a material discharging shifting block, 111, a shifting block lifting cylinder, 112, a shifting block translation cylinder, 113, a mounting plate, 114, a material taking mechanism, 115, a material taking driver, 116, a material taking clamping jaw, 117, a transferring platform, 118, a transferring driver, 119, a rotating platform, 120, a rotating cylinder, 121, a position detector, 122, a detection contact pin, 123, a sensor, 124, a displacement driver, 125, an assembling mechanism, 126, a cable clamping mechanism, 127, a direct plastic shell clamping mechanism, 128, a pressing mechanism, 129, an assembling bracket, 130, a lifting plate, 131, a lifting groove, 132, a lifting cylinder, 133, a connecting plate, 134, a pressing head, 135, a pressing driver, 136, a side clamping jaw, 137, a side driver, 138, and clamping jaws.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present utility model more clear, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. It will be apparent that the described embodiments are some, but not all, embodiments of the utility model. All other embodiments, which can be made by a person skilled in the art without creative efforts, based on the described embodiments of the present utility model fall within the protection scope of the present utility model.
Referring to fig. 1-8, an automatic assembling machine for a direct plastic shell is used for completing a plugging action of the direct plastic shell and a cable with a plugging terminal, and pressing a secondary lock catch on the direct plastic shell, so that the secondary lock catch is clamped into a clamping position of the direct plastic shell, the direct plastic shell is a 180-degree direct type connector plastic shell, plugging and pressing work can be automatically completed through the automatic assembling machine, automation is promoted, manual investment is reduced, and labor cost is reduced.
The assembling machine comprises the following components:
the material receiving mechanism 100 is used for receiving the direct plastic shells and sequentially enabling the direct plastic shells to form a material receiving station; the straight plastic shells are vibrated out by a disc type vibrating conveyor and are arranged in the material receiving station in an end-to-end mode through the linear vibrating conveyor, and when the straight plastic shells in the material receiving station are taken away, the next adjacent straight plastic shells automatically enter the material receiving station; the disc type vibrating conveyor and the linear type vibrating conveyor are common conveyors, and specific related structures are not repeated here.
The whole assembly machine is arranged on a base 101 which is arranged in the horizontal direction, and a receiving mechanism 100 is arranged at one end of the base 101; the material receiving mechanism 100 comprises a material receiving bracket 102 fixedly assembled on a base 101, a material receiving station 103 in a channel is formed in the middle of the material receiving bracket 102, the straight plastic shells are arranged at the material receiving station 103 in an end-to-end connection mode, a material blocking device 104 is arranged above the material receiving station 103 on the material receiving bracket 102, the front end of the material blocking device 104 is bent downwards to form a material blocking part 105, and a space for exposing the end part of the straight plastic shell is reserved between the material blocking part 105 of the material blocking device 104 and the material receiving station 103 so as to expose the front end of the straight plastic shell, so that a material taking space is reserved for the material taking mechanism.
The two sides of the material receiving bracket 102 are provided with detection sensors 106 for detecting the straight plastic shells at the material receiving station 103, the detection sensors 106 are divided into two pairs, one pair of detection sensors is used for detecting whether the straight plastic shells exist at the material receiving station 103, and the other pair of detection sensors is used for detecting the height of the straight plastic shells in the material receiving station 103 so as to obtain whether the straight plastic shells are correctly positioned at the material receiving station 103; the detection sensor may be implemented as an infrared sensor.
Forming a material taking station on one side of the material receiving station 103; the material cutting mechanism is positioned at the material receiving station 103 and is used for switching the direct plastic shell in the material receiving station 103 to the material taking station; the blanking mechanism comprises a blanking slide block 107 which is arranged in the middle of the material receiving bracket 102 in a sliding manner and positioned below the material receiving station 103, a blanking groove 108 is formed in the upper end of the blanking slide block 107, when the blanking slide block 107 is positioned at the material receiving station 103, the blanking groove 108 on the blanking slide block 107 is communicated with the material receiving station 103, and when the blanking slide block 107 moves to the material taking station, the blanking slide block 107 can shield the material receiving station 103, and a direct plastic shell in the material receiving station 103 cannot slide out; and a blanking driving cylinder 109 arranged on the receiving bracket 102, wherein the blanking driving cylinder 109 drives the blanking slider 107 to automatically switch between the receiving station 103 and the taking station.
A discharging mechanism which is used for separating unqualified direct plastic shells at the material taking station from the material taking station is arranged on one side of the material taking station, the discharging mechanism comprises a discharging shifting block 110, a shifting block lifting cylinder 111 and a shifting block translation cylinder 112, the shifting block translation cylinder 112 is fixedly arranged above the material receiving bracket 102 through a mounting plate 113, the shifting block lifting cylinder 111 is arranged on the shifting block translation cylinder 112, the shifting block translation cylinder 112 drives the shifting block lifting cylinder 111 to reciprocate in the horizontal direction, the discharging shifting block 110 is arranged on the shifting block lifting cylinder 111, and the shifting block lifting cylinder 111 drives the discharging shifting block 110 to realize lifting movement; when the unqualified straight plastic shell at the material taking station is required to be lifted off, the blanking shifting block 110 is shifted to the upper part of the outer end of the straight plastic shell through the shifting block translation cylinder 112, is lowered to one side of the outer end of the straight plastic shell through the shifting block lifting cylinder 111, and the blanking shifting block 110 is used for shifting the straight plastic shell through the shifting block translation cylinder 112 so as to lift off the straight plastic shell from the material taking station, and after the lifting-off action is finished, the blanking shifting block 110 is reset to wait for the next action; a receiving box may be disposed in the middle of the receiving bracket 102 for receiving the failed straight plastic shell.
A material taking mechanism 114 for acquiring the straight plastic shells in the material receiving mechanism 100 one by one is arranged in the middle of the base 101, and the material taking mechanism 114 acquires the straight plastic shells in the material taking station; and a transfer mechanism for transferring the straight plastic shell obtained by the material taking mechanism 114 from the material receiving station 103 to the assembly station; the material taking mechanism 114 is arranged on the transferring mechanism, and the transferring mechanism drives the material taking mechanism 114 to transfer from the material taking station to the assembling station.
In the implementation of the present application, the take-off mechanism 114 includes a take-off actuator 115, and a take-off jaw 116 driven by the take-off actuator 115; the material taking end of the material taking clamping jaw 116 is arranged towards bending so as to extend in from the lower part of the material taking station, and the exposed end of the straight plastic shell at the material abutting station 103 is clamped. The take-off drive 115 employs a jaw cylinder that enables the take-off jaws 116 to move apart or together.
The transferring mechanism comprises a transferring platform 117 and a transferring driver 118 for driving the transferring platform 117 to reciprocate between the material receiving station 103 and the assembling station, the transferring driver 118 can be realized by adopting a motor to match with a screw rod, a rotary platform 119 is arranged on the transferring platform 117, and a material taking driver 115 in the material taking mechanism 114 is arranged on the rotary platform 119. In the implementation, a rotary air cylinder 120 is installed on the transferring platform 117, a rotary platform 119 is installed at the rotary end of the rotary air cylinder 120, and when the rotary air cylinder 120 drives the rotary platform 119 to rotate, the material taking mechanism 114 can be driven to rotate; that is, after the material taking mechanism 114 obtains the straight plastic shell on the material taking station, the rotary cylinder 120 rotates 180 degrees to enable the straight plastic shell to face the assembly station, and the straight plastic shell is arranged in such a way to adapt to an automatic production line of the wire harness.
In this application implementation, in order to obtain the condition that the cable inserts in place in the straight plastic casing, install position detector 121 on rotary platform 119, position detector 121 includes detection contact pin 122, with detection contact pin 122 complex sensor 123 to and set up on rotary platform 119 and order about the displacement driver 124 of the straight plastic casing one end that the taking mechanism 114 obtained of being close to or keeping away from of detection contact pin 122 of position detector 121, the displacement driver selects the slip table cylinder. In the assembly process, the displacement driver 124 drives the position detector to move towards the straight plastic housing, so that the detection contact pin 122 is positioned at the end of the straight plastic housing, and when the cable is assembled in place, the terminal on the cable can abut against the detection contact pin 122 and generate a signal to perform plugging in place detection.
The assembly mechanism 125 is used for assembling the straight plastic shell at the assembly station with the cable and pressing the secondary lock catch on the straight plastic shell; the assembly mechanism 125 is mounted at the other end of the base 101, and the transfer mechanism is located between the receiving mechanism 100 and the assembly mechanism.
The assembly mechanism comprises a cable clamping mechanism 126, a straight plastic shell clamping mechanism 127 and a pressing mechanism 128; the cable clamping mechanism 126 clamps the cable so that the terminal of the cable faces the insertion end of the straight plastic shell; the cable clamping mechanism 126 adopts a cylinder clamping jaw, which is a common structure and is not described in detail herein; the straight plastic shell clamping mechanism 127 is used for clamping the straight plastic shell to keep the straight plastic shell and the cable at the plugging position; after the cable is connected with the direct plastic shell, the pressing mechanism 128 presses the secondary lock catch on the direct plastic shell.
Wherein, directly mould shell fixture 127 includes equipment support 129, set up on equipment support 129 from directly moulding the shell below to directly moulding the lifting plate 130 that the shell formed to lift, lifting plate 130 vertical sliding fit is in one side of equipment support 129, lifting plate 130 upper end is provided with the support groove 131 that supplies directly moulding the shell to put into, and drive lifting plate 130 towards directly moulding the shell and form the drive mechanism that lifts that is close to or keep away from, lifting drive mechanism includes lifting cylinder 132, connecting plate 133, lifting cylinder 132 and lifting plate 130 divide and are in the both sides of equipment support 129, connecting plate 133 passes the equipment support for connect lifting cylinder 132 and lifting plate 130.
The pressing mechanism 128 includes a pressing head 134 mounted on the assembly bracket 129 and disposed towards the straight plastic shell, and a pressing driver 135 for driving the pressing head 134 to approach the straight plastic shell from above the straight plastic shell to generate a pressing force for the secondary lock catch on the straight plastic shell or to depart from the straight plastic shell, and to cancel the pressing force for the secondary lock catch on the straight plastic shell. The pressing driver 135 can drive the pressing head 134 to move up and down, so as to press the secondary lock catch on the straight plastic shell.
And a side clamping mechanism arranged on the assembly support 129 and clamping the straight plastic shell from the side surface of the straight plastic shell, wherein the side clamping mechanism comprises a pair of side clamping claws 136 and a side driver 137 for driving the pair of side clamping claws 136 to form a combined action to generate clamping force on the side surface of the straight plastic shell or form a separate action to cancel the clamping force on the side surface of the straight plastic shell, the side driver 137 is an air cylinder and is arranged on the assembly support 129, the side clamping claws 136 are arranged at the driving end of the air cylinder, and one surface of the side clamping claws 136 facing the straight plastic shell is provided with a clamping notch so as to clamp the side surface of the straight plastic shell. Also mounted on the assembly bracket 129 is a cylinder jaw 138 for assisting in clamping the wire for maintaining stability during the cable splicing process.
Finally, it should be noted that: the above embodiments are merely preferred embodiments of the present utility model to illustrate the technical solution of the present utility model, but not to limit the scope of the present utility model; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the corresponding technical solutions; in addition, the technical scheme of the utility model is directly or indirectly applied to other related technical fields, and the technical scheme is included in the scope of the utility model.
Claims (8)
1. The automatic assembling machine for the direct plastic shell is characterized by comprising,
the material receiving mechanism is used for receiving the direct plastic shells and sequentially forming the direct plastic shells on the material receiving station;
the material taking mechanism is used for obtaining the straight plastic shells in the material receiving mechanism one by one;
a transfer mechanism for transferring the straight plastic shell obtained by the material taking mechanism from the material receiving station to the assembly station;
the assembly mechanism is used for assembling the straight plastic shell at the assembly station with the cable and pressing the secondary lock catch on the straight plastic shell;
the assembly mechanism comprises a cable clamping mechanism, a direct plastic shell clamping mechanism and a pressing mechanism;
the cable clamping mechanism clamps the cable;
the direct plastic shell clamping mechanism is used for clamping the direct plastic shell to enable the direct plastic shell and the cable to be kept at the plugging position;
and after the cable is connected with the direct plastic shell by the pressing mechanism, the secondary lock catch on the direct plastic shell is pressed.
2. The automated assembling machine for direct plastic shells according to claim 1, wherein the receiving mechanism comprises a receiving bracket, and a channel type receiving station is formed on the receiving bracket; forming a material taking station on one side of the material receiving station;
be provided with the stopper on the material receiving support, keep the space that supplies the tip of directly moulding the shell to expose between stopper and the material receiving station to and be in the blank mechanism of material receiving station department, blank mechanism switches the straight shell of moulding in the material receiving station to the extracting station, and extracting mechanism acquires the straight shell of moulding of extracting station.
3. The automatic assembling machine for the direct plastic shells according to claim 2, wherein a detection sensor for detecting the direct plastic shells at the material receiving station is arranged on the material receiving bracket, and the detection sensor detects whether the direct plastic shells exist at the material receiving station and detects the height of the direct plastic shells at the material receiving station;
one side of the material taking station is provided with a discharging mechanism which dials off the unqualified straight plastic shell at the material taking station from the material taking station.
4. The automated straight plastic housing assembling machine of claim 1, wherein the take-off mechanism is disposed on the transfer mechanism;
the material taking mechanism comprises a material taking driver and a material taking clamping jaw driven by the material taking driver;
the transfer mechanism comprises a transfer platform and a transfer driver for driving the transfer platform to reciprocate between a material receiving station and an assembling station, a rotary platform is arranged on the transfer platform, and the material taking mechanism is arranged on the rotary platform.
5. The automated straight plastic housing assembling machine according to claim 4, wherein a position detector is mounted on the rotary platform, the position detector comprises a detecting stylus, a sensor matched with the detecting stylus, and a displacement driver arranged on the rotary platform for driving the detecting stylus of the position detector to approach or separate from one end of the straight plastic housing acquired by the material taking mechanism.
6. The automatic assembling machine for the direct plastic shells according to claim 1, wherein the direct plastic shell clamping mechanism comprises an assembling bracket, a lifting plate arranged on the assembling bracket and used for lifting the direct plastic shells from the lower part of the direct plastic shells, a lifting groove used for placing the direct plastic shells in, and a lifting driving mechanism used for driving the lifting plate to move towards or away from the direct plastic shells;
and the side clamping mechanism is arranged on the assembly bracket and clamps the straight plastic shell from the side surface of the straight plastic shell.
7. The automated straight plastic housing assembling machine according to claim 6, wherein the side holding mechanism comprises a pair of side holding claws, and a side driver for driving the pair of side holding claws to form a closing action, generating a holding force on the side of the straight plastic housing, or forming a separating action, and canceling the holding force on the side of the straight plastic housing.
8. The automated assembling machine for the direct plastic case according to claim 1, wherein the pressing mechanism comprises a pressing head arranged toward the direct plastic case, and a pressing driver for driving the pressing head to approach the direct plastic case from above the direct plastic case to generate pressing force to the secondary lock catch on the direct plastic case or to depart from the direct plastic case, and for canceling the pressing force to the secondary lock catch on the direct plastic case.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223362956.5U CN219268114U (en) | 2022-12-14 | 2022-12-14 | Automatic assembling machine for direct plastic shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223362956.5U CN219268114U (en) | 2022-12-14 | 2022-12-14 | Automatic assembling machine for direct plastic shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219268114U true CN219268114U (en) | 2023-06-27 |
Family
ID=86858514
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223362956.5U Active CN219268114U (en) | 2022-12-14 | 2022-12-14 | Automatic assembling machine for direct plastic shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219268114U (en) |
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2022
- 2022-12-14 CN CN202223362956.5U patent/CN219268114U/en active Active
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