CN219267381U

CN219267381U - Fine enameled wire particle line detection and prevention device

Info

Publication number: CN219267381U
Application number: CN202223076292.6U
Authority: CN
Inventors: 张维东; 张大山
Original assignee: Baiyin Youse Changtong Wire Cable LLC; Ultra Long Silver Wire Ltd Consistent
Current assignee: Baiyin Youse Changtong Wire Cable LLC; Ultra Long Silver Wire Ltd Consistent
Priority date: 2022-11-18
Filing date: 2022-11-18
Publication date: 2023-06-27
Anticipated expiration: 2032-11-18

Abstract

The utility model discloses a detection and prevention device for fine enameled wire particle beams, which comprises an enamelling machine, wherein an oil coating tank is arranged at the upper part of the enamelling machine, a bracket and a mounting frame are arranged at the end surfaces of the enamelling machine, fixing through grooves are formed in the end surfaces of the bracket and the mounting frame, two groups of positioning screws penetrate through the inner parts of the fixing through grooves, one ends of four groups of positioning screws are positioned in the end surface of the enamelling machine, a die frame is arranged at the upper part of the bracket, guide wheels are arranged at the upper part of the mounting frame, four groups of positioning holes are formed in the upper part of the die frame, and positioning screws penetrate through the inner parts of the four groups of positioning holes.

Description

Fine enameled wire particle line detection and prevention device

Technical Field

The utility model relates to the technical field of ultra-fine enamelled copper round wire equipment, in particular to a detection and prevention device for a fine enamelled wire particle beam.

Background

The enamelling machine is an important device for producing enamelled wires in the electromagnetic wire industry, and has the effects that a layer of insulating paint which meets the characteristics of electronic products is uniformly coated on the outer surface of a processed copper wire (or aluminum wire), products which meet the standard requirements and the requirements of customers are not easy to produce, and are influenced by factors such as raw material quality, process parameters, production equipment, environment and the like, so that the quality characteristics of various enamelled wires are different, but the enamelled wires have the advantages of mechanical property, chemical property, electrical property and thermal property, particles refer to the concave-convex state of the surface of the enamelled wires caused by the accumulation of impurities, bubbles and paint layers on the surface of a paint film, the detection device is used for multiple times, the detection of the particles is finished, and the practical use has the advantages of simplicity in operation, accuracy in detection, safety in use and the like.

The prior art discloses the publication number: CN205138959U enameled wire surface detection device, including the mounting panel, the waist hole, the peg, the nut, the crossbeam, particle detector, L type support, fixing bolt, the transfer wheel, push down the gyro wheel, first nut, second nut and third nut, at first install the crossbeam on the enameled wire production line, then the nut card of peg goes into the string inslot of crossbeam, use first nut to lock after adjusting to the suitable position, then hang the mounting panel that installs particle detector at the peg lower extreme through the waist hole, after adjusting to the suitable position, use second nut and third nut to lock. The enamelled wire passes over the conveying wheel, under the pressing roller and passes through the middle particle detector.

Said utility model can only detect the existence of enamelled wire particles, and can not remove the particles of enamelled wire, and the existence of said condition can result in the decline of elasticity, mechanical strength and electric property of enamelled wire, and can result in the shortening of service life of enamelled wire, and can affect normal operation of electric product.

For this reason, we propose a fine enameled wire particle beam detection and prevention device to solve the above-mentioned drawbacks.

Disclosure of Invention

The utility model aims to solve the defects in the prior art, can effectively prevent particle rays from flowing out in the production process of a fine enameled wire, and ensure the reliability and stability of breakdown voltage resistance and pinhole performance of the enameled wire.

In order to achieve the purposes of effectively preventing particle rays from flowing out in the production process of the fine enameled wire and guaranteeing the reliability and stability of breakdown voltage resistance and pinhole performance of the enameled wire, the utility model adopts the following technical scheme: including enamelling machine, the oil groove case is installed on enamelling machine's upper portion, support and mounting bracket are installed to enamelling machine's terminal surface, fixed logical groove has all been seted up to the terminal surface of support and mounting bracket, and two sets of the inside of fixed logical groove has all been run through two sets of locating screws, four sets of the one end of locating screw is located enamelling machine's terminal surface inside, the die carrier is installed on the upper portion of support, the guide pulley is installed on the upper portion of mounting bracket, the upper portion of die carrier is provided with four sets of locating holes, and four sets of the inside of locating hole has all been run through the locating screw, four sets of the one end of locating screw is located the upper end inside of support, the internally mounted of die carrier has the multiunit mould, one side of die carrier runs through the multiunit locating pin, multiunit via hole has been seted up to the both sides of die carrier.

Preferably, one side of each of the plurality of groups of dies is provided with a circular die hole, and the plurality of groups of circular die holes and the plurality of groups of through holes correspond to each other.

Preferably, the diameter length of the eight groups of locating screw limiting ends is larger than the widths of the two groups of fixing through grooves and the four groups of locating holes.

Preferably, the inside rotation of oiling groove case is run through and is had the oiling roller, and the lateral wall of oiling roller has cup jointed the sponge cover, the concave clamp plate is installed on the upper portion of oiling groove case, and the upper portion of concave clamp plate has run through two sets of hold-down bolts, and two sets of hold-down bolts's one end is run through the upper portion of oiling groove case, two sets of hold-down bolts's lateral wall has all cup jointed adjusting nut, the lower part of concave clamp plate is provided with two sets of filter felts, one side welding of oiling groove case has firm screw, and firm screw's lateral wall cup joints two sets of installation nuts, clean felt and two sets of annular clamp plates.

Preferably, the two groups of compression bolts are mutually matched with the two groups of adjusting nut threads.

Preferably, the said firm screw cooperates with two said sets of mounting nut threads.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, the die carrier is adopted, when the fine enameled wire particle line detection and prevention device is actually used, an operator penetrates one end of the enameled wire through a group of dies and a group of through holes which are positioned on the same horizontal line by hand, then the side wall of one end of the enameled wire is attached to the side wall of the guide wheel, the enameled wire is moved, particles on the surface of the enameled wire can shrink by the group of dies when passing through the round die holes of the group of dies, the particles are pushed to move backwards or scrape the accumulated paint layer until the particles are separated from the enameled wire, a plurality of groups of positioning pins play a role in positioning a plurality of groups of dies, the plurality of groups of dies are dies to be scrapped in the wire drawing production process, waste utilization is achieved, the cost is saved, and the quality stability of a finished wire is improved.

2. According to the utility model, the oiling groove box is adopted, before an operator penetrates the enameled wire through the die carrier, one end side wall of the enameled wire is attached to the sponge sleeve, then one end of the enameled wire penetrates through the two groups of filter felts and the cleaning felts, the two groups of compression bolts are mutually matched with the threads of the two groups of adjusting nuts, the operator can rotate the two groups of adjusting nuts clockwise by hands to shorten the gap between the concave pressing plate and the oiling groove box, when the two groups of filter felts are tightly contacted with the side wall of the enameled wire, the firm screws are mutually matched with the threads of the two groups of mounting nuts, the operator can rotate the two groups of mounting nuts clockwise and anticlockwise by hands to push the two groups of round pressing plates and the cleaning felts to transversely move, when the cleaning felts move to the expected position, the enameled wire transversely moves the sponge sleeve under the action of friction force, the oiling roller can rotate, lubricating oil sucked by the sponge sleeve can be smeared on the surface of the enameled wire, the condition that the surface of the enameled wire is scratched is avoided, the side wall of the enameled wire can be deformed, the purpose that the enameled wire is wrapped by the side wall of the enameled wire is shortened, the condition that the surface of the enameled wire is scratched is avoided, the condition that the surface is caused by the clean particle wire is deformed, the condition that the surface is scratched is ensured, and the condition that the fine particle is brought by the processing of the wire.

Drawings

In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.

Fig. 1 is a schematic structural diagram of a fine enameled wire particle beam detection and prevention device according to the utility model;

FIG. 2 is a perspective view of a concave platen according to the present utility model;

FIG. 3 is a top view of a mold frame according to the present utility model;

fig. 4 is a side view of the proposed scaffold.

Legend description:

1. enamelling machine; 2. an oil coating tank; 3. a bracket; 4. a mounting frame; 5. fixing the through groove; 6. a set screw; 7. installing a nut; 8. cleaning a felt; 9. a mould frame; 10. a guide wheel; 11. positioning holes; 12. a mold; 13. a positioning pin; 14. a via hole; 15. oiling roller; 16. a sponge sleeve; 17. a concave pressing plate; 18. a filter felt; 19. a compression bolt; 20. an adjusting nut; 21. a firm screw; 22. an annular pressing plate.

Detailed Description

The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.

In the description of the present utility model, it should be noted that, directions or positional relationships indicated by terms such as "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., are based on directions or positional relationships shown in the drawings, are merely for convenience of description and simplification of description, and do not indicate or imply that the apparatus or element to be referred to must have a specific direction, be constructed and operated in the specific direction, and thus should not be construed as limiting the present utility model; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.

According to an embodiment of the utility model, a fine enameled wire particle beam detection and prevention device is provided.

The utility model is further described with reference to the accompanying drawings and the specific embodiments, as shown in fig. 1-4, a micro-fine enameled wire particle detection and prevention device according to the embodiment of the utility model comprises a enamelling machine 1, an oil coating tank 2 is arranged at the upper part of the enamelling machine 1, a support 3 and a mounting frame 4 are arranged at the end surface of the enamelling machine 1, fixing through grooves 5 are formed in the end surfaces of the support 3 and the mounting frame 4, two groups of positioning screws 6 are respectively penetrated into the two groups of fixing through grooves 5, one ends of four groups of positioning screws 6 are positioned in the end surface of the enamelling machine 1, a die frame 9 is arranged at the upper part of the support 3, a guide wheel 10 is arranged at the upper part of the mounting frame 4, four groups of positioning holes 11 are respectively penetrated into the four groups of positioning screws 6, one ends of the four groups of positioning screws 6 are positioned in the upper end of the support 3, a plurality of groups of dies 12 are respectively penetrated into one side of the die frame 9, a plurality of groups of through holes 14 are respectively formed in two sides of the die frame 9, and through the die frame 9 are respectively penetrated into two groups of through holes, so that the flowing out of the particle wire can be effectively prevented in the micro-fine production process, the voltage and the reliability of the wire detection and the micro-fine enameled wire particle detection and the reliability and the practical particle detection and prevention device are improved.

In one embodiment, one side of each of the plurality of groups of dies 12 is provided with a plurality of groups of die holes, and the plurality of groups of die holes correspond to the plurality of groups of via holes 14, so that the enameled wire can penetrate through one group of die holes and one group of via holes 14 located on the same horizontal line at the same time.

In one embodiment, the diameter length of the limiting ends of the eight groups of positioning screws 6 is larger than the widths of the two groups of fixing through grooves 5 and the four groups of positioning holes 11, so that the eight groups of positioning screws 6 can fix the support 3, the mounting frame 4 and the die carrier 9.

In one embodiment, the oiling roller 15 is rotatably penetrated in the oiling groove box 2, the sponge sleeve 16 is sleeved on the side wall of the oiling roller 15, the concave pressing plate 17 is installed on the upper portion of the oiling groove box 2, two groups of pressing bolts 19 penetrate through the upper portion of the oiling groove box 2, one ends of the two groups of pressing bolts 19 penetrate through the upper portion of the oiling groove box 2, the adjusting nuts 20 are sleeved on the side walls of the two groups of pressing bolts 19, two groups of filtering felts 18 are arranged on the lower portion of the concave pressing plate 17, the firm screws 21 are welded on one side of the oiling groove box 2, the two groups of mounting nuts 7, the cleaning felts 8 and the two groups of annular pressing plates 22 are sleeved on the side walls of the firm screws 21, the situation that the surfaces of enamelled wires are scratched is avoided through the set oiling groove box 2, and a guarantee is brought to the processing of the enamelled wires of the fine particle wire detection and prevention device.

In one embodiment, the two sets of compression bolts 19 are threadedly engaged with the two sets of adjustment nuts 20 to facilitate adjustment of the use positions of the two sets of adjustment nuts 20.

In one embodiment, the set screw 21 is threadedly engaged with the two sets of mounting nuts 7 to facilitate adjustment of the use position of the two sets of mounting nuts 7.

Working principle:

when the device for detecting and preventing the particle rays of the fine enameled wire is actually used, an operator manually penetrates one end of the enameled wire through a group of dies 12 and a group of through holes 14 which are positioned on the same horizontal line, then attaches the side wall of one end of the enameled wire to the side wall of the guide wheel 10, then moves the enameled wire, when particles on the surface of the enameled wire pass through the round die holes of the group of dies 12, the group of dies 12 shrink, push the particles to move backwards or scrape a deposited paint layer until the particles are separated from the enameled wire, a plurality of groups of positioning pins 13 play a role of positioning the groups of dies 12, the plurality of groups of dies 12 are dies 12 to be scrapped in the wire drawing production process, the purposes of waste utilization, cost saving and quality stability improvement of finished wire are achieved, the outflow of the particle rays of the enameled wire in the fine production process can be effectively prevented through the set of the die carrier 9, and reliability and stability of breakdown voltage resistance and pinhole performance are ensured, the utility model improves the practicability of the micro enameled wire particle beam detection and prevention device, and simultaneously, before the enameled wire is penetrated through the die carrier 9 by an operator according to the operation, the side wall of one end of the enameled wire is attached to the sponge sleeve 16, and then one end of the enameled wire is penetrated through the two groups of filter felts 18 and the cleaning felts 8, the two groups of compression bolts 19 are mutually matched with the threads of the two groups of adjusting nuts 20, the operator rotates the two groups of adjusting nuts 20 clockwise by hands, the gap between the concave pressing plate 17 and the oiling groove box 2 is shortened, when the two groups of filter felts 18 are tightly contacted with the side wall of the enameled wire, the firm screws 21 are mutually matched with the threads of the two groups of mounting nuts 7, the operator can push the two groups of round pressing plates and the cleaning felts 8 to transversely move by hands, when the cleaning felts 8 move to the expected positions, the sponge sleeve 16 is subjected to friction force, the oiling roller 15 can be made to rotate, lubricating oil sucked by the sponge sleeve 16 can be smeared on the surface of an enameled wire, cleaning particle rays are avoided, the condition of scratching the surface of the enameled wire is caused, the side wall of the enameled wire can be pressed down to deform the side wall of the sponge sleeve 16, the purpose of wrapping the side wall of the enameled wire by three hundred sixty degrees is achieved, the situation of scratching the surface of the enameled wire is avoided by the aid of the arranged oiling groove box 2, and the processing of the enameled wire of the fine enameled wire particle wire detection and prevention device is guaranteed.

The foregoing is only a preferred embodiment of the present utility model, but the scope of the present utility model is not limited thereto, and any person skilled in the art, who is within the scope of the present utility model, should make equivalent substitutions or modifications according to the technical scheme of the present utility model and the inventive concept thereof, and should be covered by the scope of the present utility model.

Claims

1. The utility model provides a fine enameled wire particle beam detects prevention device, includes enamelling machine (1), its characterized in that, oil groove case (2) are installed on the upper portion of enamelling machine (1), support (3) and mounting bracket (4) are installed to the terminal surface of enamelling machine (1), fixed logical groove (5) have all been seted up to the terminal surface of support (3) and mounting bracket (4), and two sets of the inside of fixed logical groove (5) has all been run through two sets of locating screws (6), four sets of the one end of locating screw (6) is located enamelling machine (1) terminal surface inside, die carrier (9) are installed on the upper portion of support (3), guide pulley (10) are installed on the upper portion of mounting bracket (4), the upper portion of support (9) is provided with four sets of locating holes (11), and four sets of locating holes (11) are all run through in the inside of the upper end of support (3), the internally mounted mould (12) of die carrier (9), die carrier (14) are passed through in multiunit die carrier (9), one side (13).

2. The fine wire particle beam inspection and prevention device according to claim 1, wherein a plurality of sets of die holes are formed in one side of the die (12), and the plurality of sets of die holes correspond to the plurality of sets of via holes (14).

3. The micro-fine enameled wire particle beam detection and prevention device according to claim 1 is characterized in that the diameter length of the limit ends of eight groups of the positioning screws (6) is larger than the widths of two groups of the fixing through grooves (5) and four groups of the positioning holes (11).

4. The micro-fine enameled wire particle beam detection and prevention device according to claim 1, characterized in that an oiling roller (15) is rotatably penetrated in the oiling groove box (2), a sponge sleeve (16) is sleeved on the side wall of the oiling roller (15), a concave pressing plate (17) is installed on the upper portion of the oiling groove box (2), two groups of pressing bolts (19) penetrate through the upper portion of the oiling groove box (2) at one end of each pressing bolt (19), adjusting nuts (20) are sleeved on the side walls of each pressing bolt (19), two groups of filtering felts (18) are arranged on the lower portion of each concave pressing plate (17), firm screws (21) are welded on one side of each oiling groove box (2), and two groups of mounting nuts (7), cleaning (8) and two groups of annular pressing plates (22) are sleeved on the side wall of each firm screw (21).

5. The fine wire particle beam detection and prevention device according to claim 4, wherein two sets of the press bolts (19) are screw-fitted with two sets of the adjusting nuts (20).

6. The fine wire particle beam inspection and prevention device according to claim 4, characterized in that the firm screw (21) is screw-fitted with two sets of the mounting nuts (7).