CN213716603U - Enameled wire surface quality on-line measuring device - Google Patents
Enameled wire surface quality on-line measuring device Download PDFInfo
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- CN213716603U CN213716603U CN202120027003.XU CN202120027003U CN213716603U CN 213716603 U CN213716603 U CN 213716603U CN 202120027003 U CN202120027003 U CN 202120027003U CN 213716603 U CN213716603 U CN 213716603U
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Abstract
The utility model discloses an enameled wire surface quality on-line measuring device, including testing platform, testing platform's bottom fixed mounting has high voltage power supply case, testing platform's top fixed mounting has the Z shaped plate, the inside movable mounting of Z shaped plate has the gag lever post, the bottom fixed mounting of gag lever post has electrically conductive wheel, the top fixed mounting of electrically conductive wheel has the holding down plate, the top fixed mounting of holding down plate has the holding down spring, testing platform's inside fixed mounting has the run-through board, the bottom fixed mounting who runs through the board has the lacquer pond, testing platform's top fixed mounting has L shape mounting panel. The enameled wire needing to be detected is placed between the conductive wheels and the wire feeding wheel, the installed high-voltage power supply box is started to detect, the voltage of the enameled wire between the two conductive wheels is increased, a magnetic field and resistance formed at the discontinuous part of the enameled wire can be detected, and therefore online detection is conducted on the surface quality of the enameled wire.
Description
Technical Field
The utility model belongs to the technical field of the enameled wire, concretely relates to enameled wire surface quality on-line measuring device.
Background
The enameled wire is a main variety of winding wires and consists of a conductor and an insulating layer, and a bare wire is annealed and softened and then is subjected to painting and baking for multiple times. However, it is not easy to produce a product which meets both the standard requirements and the customer requirements, and it is influenced by the quality of raw materials, process parameters, production equipment, environment and other factors, so that the quality characteristics of various enameled wires are different, but the enameled wires have four properties of mechanical properties, chemical properties, electrical properties and thermal properties.
When the traditional enameled wire production device is used, because the pinhole defect or bare wire defect of a paint film generated in the production of a high-speed ultra-fine enameled wire cannot be detected in time, the product defect flows outwards, and the burn-in defect of a client product is easily caused.
SUMMERY OF THE UTILITY MODEL
Not enough to prior art exists, the utility model aims at providing an enameled wire surface quality on-line measuring device has solved the product defect outflow, leads to the problem of customer's product defect of burning out easily.
In order to achieve the above object, the utility model provides a following technical scheme: an online detection device for the surface quality of an enameled wire comprises a detection platform, wherein a high-voltage power supply box is fixedly arranged at the bottom of the detection platform, a Z-shaped plate is fixedly arranged at the top of the detection platform, a limiting rod is movably arranged in the Z-shaped plate, the bottom of the limiting rod is fixedly provided with a conductive wheel, the top of the conductive wheel is fixedly provided with a lower pressing plate, the top of the lower pressure plate is fixedly provided with a lower pressure spring, the interior of the detection platform is fixedly provided with a through plate, the bottom of the through plate is fixedly provided with a paint pool, the top of the detection platform is fixedly provided with an L-shaped mounting plate, the top of the L-shaped mounting plate is fixedly provided with a feed delivery pump, the interior of the feed delivery pump is fixedly provided with a feed delivery pipe, the material distributing pipe is fixedly installed at one end of the material conveying pipe, the material spraying pipe is fixedly installed at the bottom of the material distributing pipe, and the splash-proof pipe is fixedly installed at the bottom of the material spraying pipe.
Preferably, the bottom fixed mounting of testing platform has the supporting leg, the supporting leg has four, four the supporting leg is rectangle fixed mounting in testing platform's bottom.
Preferably, the Z-shaped plate has two, two the Z-shaped plate symmetry is installed at testing platform's top, the top fixed mounting of Z-shaped plate has the line motor of sending, the output fixed mounting who sends the line motor has the dwang.
Preferably, the one end that the line motor was kept away from to the dwang runs through the opposite side and the fixed mounting that the Z shaped plate extended to the Z shaped plate and has the line wheel of sending, high voltage power supply case has two, high voltage power supply case passes through the wire and links to each other with two conducting wheel electrical property.
Preferably, the two downward pressing springs are arranged, the tops of the two downward pressing springs are in contact with the bottom of the Z-shaped plate, and one end, far away from the material distributing pipe, of the material conveying pipe penetrates through the paint pool and is communicated with the interior of the paint pool.
Preferably, it is a plurality of to spout the material pipe, and is a plurality of spout the bottom of material pipe and run through L shape mounting panel and extend to the below of L shape mounting panel, the splashproof pipe is located and runs through directly over the board, the splashproof pipe is located two between the Z shaped plate.
Compared with the prior art, the beneficial effects of the utility model are that:
1. the enameled wire that will detect through will going on is placed between leading electrical wheel and wire feeding wheel, starts the high voltage power supply case of installation and detects, increases voltage through the enameled wire between two leading electrical wheels, can detect the magnetic field and the resistance that the enameled wire discontinuity formed to this comes to carry out on-line measuring to enameled wire surface quality, starts the wire feeding motor of installation and drives the enameled wire and remove, can carry out short-term test to the enameled wire with this, has improved the work efficiency that the enameled wire detected greatly.
2. Through passing the enameled wire splash proof pipe, start high voltage power supply case and detect, there is discontinuity in the enameled wire when detecting out, the paint vehicle that will use is poured into inside the lacquer pond, the defeated material pump of start-up installation can spout the outside of enameled wire with the lacquer from spouting the material pipe, repair with this, the paint vehicle that can prevent to spray through the splash proof pipe of installation splashes everywhere, and the splash proof pipe is located the top of running through the board, with this can be convenient for spray unnecessary paint vehicle and fall back to the lacquer pond under, the utilization ratio of paint vehicle has been improved greatly.
Drawings
Fig. 1 is a schematic front perspective view of the present invention;
FIG. 2 is a schematic view of a back side three-dimensional structure of the present invention;
fig. 3 is a schematic diagram of the right side sectional structure of the present invention.
In the figure: 1. a detection platform; 2. supporting legs; 3. a high voltage power supply box; 4. a Z-shaped plate; 5. a wire feeding motor; 6. rotating the rod; 7. a wire feeding wheel; 8. a limiting rod; 9. a conductive wheel; 10. a lower pressing plate; 11. pressing down the spring; 12. penetrating the plate; 13. a paint pool; 14. an L-shaped mounting plate; 15. a delivery pump; 16. a delivery pipe; 17. distributing pipes; 18. a material spraying pipe; 19. a splash-proof pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: the utility model provides an enameled wire surface quality on-line measuring device, including testing platform 1, testing platform 1's bottom fixed mounting has high voltage power supply case 3, testing platform 1's top fixed mounting has Z shaped plate 4, the inside movable mounting of Z shaped plate 4 has gag lever post 8, the bottom fixed mounting of gag lever post 8 has conductive wheel 9, the top fixed mounting of conductive wheel 9 has holding down plate 10, the top fixed mounting of holding down plate 10 has down spring 11, testing platform 1's inside fixed mounting has through board 12, the bottom fixed mounting who passes through board 12 has paint reservoir 13, testing platform 1's top fixed mounting has L-shaped mounting panel 14, the top fixed mounting of L-shaped mounting panel 14 has delivery pump 15, the inside fixed mounting of delivery pump 15 has delivery pipeline 16, the one end fixed mounting of delivery pipeline 16 has branch material pipe 17, the bottom fixed mounting of branch material pipe 17 has spout material pipe 18, the bottom fixed mounting of spout material pipe 18 has splashproof pipe 19.
In the scheme of the embodiment, an enameled wire to be detected is placed between the conductive wheels 9 and the wire feeding wheel 7, the installed high-voltage power supply box 3 is started to detect, a magnetic field and a resistance formed at the discontinuous part of the enameled wire can be detected by increasing the voltage of the enameled wire between the two conductive wheels 9, so that the surface quality of the enameled wire is detected on line, the installed wire feeding motor 5 is started to drive the enameled wire to move, so that the enameled wire can be detected quickly, the working efficiency of enameled wire detection is greatly improved, the enameled wire passes through the anti-splash pipe 19, the high-voltage power supply box 3 is started to detect, when the discontinuous part of the enameled wire is detected, the paint to be used is poured into the paint pool 13, the paint can be sprayed to the outside of the enameled wire from the paint spraying pipe 18 by starting the installed material conveying pump 15, so that the repair is carried out, and the sprayed paint can be prevented from splashing around through the, and the splash-proof pipe 19 is positioned above the penetrating plate 12, so that the surplus paint can be conveniently sprayed and fall back to the paint pool 13, and the utilization rate of the paint is greatly improved.
Specifically, testing platform 1's bottom fixed mounting has supporting leg 2, and supporting leg 2 has four, and four supporting legs 2 are rectangle fixed mounting in testing platform 1's bottom.
In this embodiment, be rectangle fixed mounting in testing platform 1's bottom through four supporting legs 2 to this support that can stabilize has whole testing platform 1.
Specifically, two Z-shaped plates 4 are symmetrically arranged at the top of the detection platform 1, a wire feeding motor 5 is fixedly arranged at the top of each Z-shaped plate 4, and a rotating rod 6 is fixedly arranged at the output end of each wire feeding motor 5.
In this embodiment, install at testing platform 1's top through two Z shaped plate 4 symmetries to this can be convenient for high voltage power supply case 3 detects, has wire feeding motor 5 through the top fixed mounting of Z shaped plate 4, with this can be convenient for drive the enameled wire and remove.
Specifically, one end of the rotating rod 6, which is far away from the wire feeding motor 5, penetrates through the Z-shaped plate 4 and extends to the other side of the Z-shaped plate 4, the wire feeding wheels 7 are fixedly mounted on the other side of the Z-shaped plate 4, the number of the high-voltage power supply boxes 3 is two, and the high-voltage power supply boxes 3 are electrically connected with the two conductive wheels 9 through wires.
In this embodiment, the one end of keeping away from wire feeding motor 5 through dwang 6 runs through Z shaped plate 4 and extends to the opposite side of Z shaped plate 4 and fixed mounting has wire feeding wheel 7 to this can cooperate with conducting wheel 9 and carry the enameled wire, pass through wire and two conducting wheel 9 electrical property links to each other through high voltage power supply box 3, can be convenient for increase voltage to the enameled wire between two conducting wheel 9 with this, can detect magnetic field and the resistance that the enameled wire discontinuity formed, carry out on-line measuring to enameled wire surface quality with this.
Specifically, the number of the pressing springs 11 is two, the tops of the two pressing springs 11 are in contact with the bottom of the Z-shaped plate 4, and one end, far away from the material distributing pipe 17, of the material conveying pipe 16 penetrates through the paint pool 13 and is communicated with the interior of the paint pool 13.
In this embodiment, the tops of two pressing springs 11 contact with the bottom of the Z-shaped plate 4, so that the pressing plate 10 pushes the conducting wheel 9 to contact with the wire feeding wheel 7, and one end of the conveying pipe 16 far away from the material distributing pipe 17 penetrates through the paint pool 13 and communicates with the inside of the paint pool 13, so that the conveying pump 15 draws paint from the inside of the paint pool 13 through the conveying pipe 16 and discharges the paint from the paint spraying pipe 18.
Specifically, there are a plurality of spray pipes 18, the bottoms of the spray pipes 18 penetrate through the L-shaped mounting plate 14 and extend below the L-shaped mounting plate 14, the splash guard 19 is located right above the penetration plate 12, and the splash guard 19 is located between the two Z-shaped plates 4.
In this embodiment, the bottom of the plurality of paint spray tubes 18 extends through the L-shaped mounting plate 14 and below the L-shaped mounting plate 14 to facilitate painting of the enamel wire, and the splash guard 19 is positioned directly above the penetration plate 12 to facilitate spraying of excess paint down to the paint reservoir 13.
The utility model discloses a theory of operation and use flow: moving the device to a specified place, connecting a power supply of the device, placing an enameled wire to be detected between the conductive wheels 9 and the wire feeding wheel 7, starting the installed high-voltage power supply box 3 for detection, increasing voltage through the enameled wire between the two conductive wheels 9 to detect a magnetic field and resistance formed at the discontinuous part of the enameled wire so as to perform online detection on the surface quality of the enameled wire, starting the installed wire feeding motor 5 to drive the enameled wire to move so as to perform rapid detection on the enameled wire, greatly improving the working efficiency of the enameled wire detection, passing the enameled wire through the splash-proof pipe 19, starting the high-voltage power supply box 3 for detection, pouring paint to be used into the paint pool 13 when the discontinuous part of the enameled wire is detected, starting the installed material conveying pump 15 to spray the paint from the paint spraying pipe 18 to the outside of the enameled wire, the repair is carried out by the method, the splash-proof pipe 19 can prevent the sprayed paint from splashing everywhere, and the splash-proof pipe 19 is positioned above the penetrating plate 12, so that the spraying of the redundant paint can be conveniently carried out, the redundant paint falls back to the paint pool 13, and the utilization rate of the paint is greatly improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an enameled wire surface quality on-line measuring device, includes testing platform (1), its characterized in that: the detection device is characterized in that a high-voltage power supply box (3) is fixedly mounted at the bottom of the detection platform (1), a Z-shaped plate (4) is fixedly mounted at the top of the detection platform (1), a limiting rod (8) is movably mounted inside the Z-shaped plate (4), a conductive wheel (9) is fixedly mounted at the bottom of the limiting rod (8), a lower pressing plate (10) is fixedly mounted at the top of the conductive wheel (9), a lower pressing spring (11) is fixedly mounted at the top of the lower pressing plate (10), a through plate (12) is fixedly mounted inside the detection platform (1), a paint pool (13) is fixedly mounted at the bottom of the through plate (12), an L-shaped mounting plate (14) is fixedly mounted at the top of the detection platform (1), a material conveying pump (15) is fixedly mounted at the top of the L-shaped mounting plate (14), and a material conveying pipe (16) is fixedly mounted inside the material, one end of the material conveying pipe (16) is fixedly provided with a material distributing pipe (17), the bottom of the material distributing pipe (17) is fixedly provided with a material spraying pipe (18), and the bottom of the material spraying pipe (18) is fixedly provided with a splash-proof pipe (19).
2. The enameled wire surface quality online detection device according to claim 1, characterized in that: the bottom fixed mounting of testing platform (1) has supporting leg (2), supporting leg (2) have four, four supporting leg (2) are rectangle fixed mounting in the bottom of testing platform (1).
3. The enameled wire surface quality online detection device according to claim 1, characterized in that: z shaped plate (4) have two, two the top at testing platform (1) is installed to Z shaped plate (4) symmetry, the top fixed mounting of Z shaped plate (4) has send line motor (5), the output fixed mounting who sends line motor (5) has dwang (6).
4. The enameled wire surface quality online detection device according to claim 3, characterized in that: dwang (6) are kept away from one end that send line motor (5) and are run through Z shaped plate (4) and extend to the opposite side and fixed mounting of Z shaped plate (4) and send line wheel (7), high voltage power supply case (3) have two, high voltage power supply case (3) link to each other with two conducting wheel (9) electrical property through the wire.
5. The enameled wire surface quality online detection device according to claim 1, characterized in that: the two downward pressing springs (11) are arranged, the top of the downward pressing springs (11) is in contact with the bottom of the Z-shaped plate (4), and one end, far away from the material distributing pipe (17), of the material conveying pipe (16) penetrates through the paint pool (13) and is communicated with the interior of the paint pool (13).
6. The enameled wire surface quality online detection device according to claim 1, characterized in that: spout material pipe (18) and have a plurality ofly, it is a plurality of spout the bottom of material pipe (18) and run through L shape mounting panel (14) and extend to the below of L shape mounting panel (14), splashproof pipe (19) are located and run through directly over board (12), splashproof pipe (19) are located two between Z shaped plate (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120027003.XU CN213716603U (en) | 2021-01-04 | 2021-01-04 | Enameled wire surface quality on-line measuring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120027003.XU CN213716603U (en) | 2021-01-04 | 2021-01-04 | Enameled wire surface quality on-line measuring device |
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| Publication Number | Publication Date |
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| CN213716603U true CN213716603U (en) | 2021-07-16 |
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| CN202120027003.XU Active CN213716603U (en) | 2021-01-04 | 2021-01-04 | Enameled wire surface quality on-line measuring device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113314270A (en) * | 2021-07-30 | 2021-08-27 | 常州威远电工器材有限公司 | A defect monitoring device for flat enameled wire production and processing usefulness |
| CN114243558A (en) * | 2021-11-26 | 2022-03-25 | 国网浙江省电力有限公司天台县供电公司 | Device and method for quickly identifying defects of power grid equipment |
| CN116718642A (en) * | 2023-08-10 | 2023-09-08 | 山东汇龙电工股份有限公司 | Enameled wire coating quality detection device |
| CN117590180A (en) * | 2024-01-18 | 2024-02-23 | 东莞市太阳线缆设备有限公司 | High-precision intelligent enameled wire detection device |
-
2021
- 2021-01-04 CN CN202120027003.XU patent/CN213716603U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113314270A (en) * | 2021-07-30 | 2021-08-27 | 常州威远电工器材有限公司 | A defect monitoring device for flat enameled wire production and processing usefulness |
| CN113314270B (en) * | 2021-07-30 | 2021-10-08 | 常州威远电工器材有限公司 | A defect monitoring device for flat enameled wire production and processing |
| CN114243558A (en) * | 2021-11-26 | 2022-03-25 | 国网浙江省电力有限公司天台县供电公司 | Device and method for quickly identifying defects of power grid equipment |
| CN114243558B (en) * | 2021-11-26 | 2023-10-31 | 国网浙江省电力有限公司天台县供电公司 | Rapid identification device and method for defects of power grid equipment |
| CN116718642A (en) * | 2023-08-10 | 2023-09-08 | 山东汇龙电工股份有限公司 | Enameled wire coating quality detection device |
| CN116718642B (en) * | 2023-08-10 | 2023-10-20 | 山东汇龙电工股份有限公司 | Enameled wire coating quality detection device |
| CN117590180A (en) * | 2024-01-18 | 2024-02-23 | 东莞市太阳线缆设备有限公司 | High-precision intelligent enameled wire detection device |
| CN117590180B (en) * | 2024-01-18 | 2024-03-29 | 东莞市太阳线缆设备有限公司 | High-precision intelligent enameled wire detection device |
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