CN219266987U

CN219266987U - Test planning system

Info

Publication number: CN219266987U
Application number: CN202320895121.1U
Authority: CN
Inventors: 郭虹利; 朱俊杰; 吕岩; 陈鹏
Original assignee: Basf Integrated Base Guangdong Co ltd
Current assignee: Basf Integrated Base Guangdong Co ltd
Priority date: 2023-04-19
Filing date: 2023-04-19
Publication date: 2023-06-27
Anticipated expiration: 2033-04-19

Abstract

The present disclosure provides a test planning system. The test planning system includes: sample container, sweep a yard rifle, data exchange device, task management device, APS device, display screen and sample test device. The data exchange device is respectively in communication connection with the code scanning gun, the task management device, the APS device, the display screen and the sample test device. The code scanning gun scans the identification code of the sample container to obtain first sample information, and sends the first sample information to the data exchange equipment; the data exchange equipment sends the first sample information to the task management equipment; the task management equipment determines a corresponding first test task for the first sample information and sends the first test task to the data exchange equipment; the data exchange device sends the first test task to the APS device; the APS device schedules a test plan for the first test task and sends the total execution plan to the data exchange device; the data exchange equipment sends the total execution plan to a display screen; the display screen displays the overall execution plan.

Description

Test planning system

Technical Field

The present disclosure relates to the technical field of chemical production control, and in particular, to a test planning system.

Background

In the field of chemical production, in addition to the production of chemical products on a production line, laboratories are provided for spot inspection and testing of the produced chemical products. Currently, the process of performing spot inspection on products on a production line is generally as follows, a staff in a laboratory samples from the production line, and then conveys the sampled samples to the laboratory to immediately perform sample testing on the samples, so as to obtain test results, and the test results are fed back to the staff on the production line.

Disclosure of Invention

In view of the above, the present disclosure provides a test planning system. Through the technical scheme of the present disclosure, each device interacts with each other to complete full-automatic control of the test sample, and human participation is reduced.

According to one aspect of the present disclosure, there is provided a test planning system, characterized in that the test planning system includes: the system comprises a sample container, a code scanning gun, a data exchange device, a task management device, an APS device for installing APS scheduling software, a display screen and a sample testing device, wherein the data exchange device is respectively in communication connection with the code scanning gun, the task management device, the APS device, the display screen and the sample testing device, and the sample container is provided with an identification code for representing a first sample contained in the sample container; the code scanning gun scans the identification code of the sample container to obtain first sample information of a first sample, and sends the first sample information to the data exchange equipment; the data exchange equipment sends the first sample information to the test task management equipment; the task management equipment determines a corresponding first test task for the first sample information and sends the first test task to the data exchange equipment; the data exchange device sends the first test task to the APS device; the APS equipment is used for arranging a test plan for the first test task and sending a total execution plan comprising a first execution plan corresponding to the first test task to the data exchange equipment; the data exchange equipment sends the total execution plan to the display screen; and the display screen is used for displaying the total execution plan.

Drawings

A further understanding of the nature and advantages of the present disclosure may be realized by reference to the following drawings. In the drawings, similar components or features may have the same reference numerals.

FIG. 1 illustrates a schematic diagram of one example of a test planning system provided in accordance with the present disclosure.

Fig. 2 shows a schematic diagram of another example of a test planning system provided in accordance with the present disclosure.

Detailed Description

The subject matter described herein will be discussed below with reference to example embodiments. It should be appreciated that these embodiments are discussed only to enable a person skilled in the art to better understand and thereby practice the subject matter described herein, and are not limiting of the scope, applicability, or examples set forth in the claims. Changes may be made in the function and arrangement of elements discussed without departing from the scope of the disclosure. Various examples may omit, replace, or add various procedures or components as desired. In addition, features described with respect to some examples may be combined in other examples as well.

As used herein, the term "comprising" and variations thereof mean open-ended terms, meaning "including, but not limited to. The term "based on" means "based at least in part on". The terms "one embodiment" and "an embodiment" mean "at least one embodiment. The term "another embodiment" means "at least one other embodiment". The terms "first," "second," and the like, may refer to different or the same object. Other definitions, whether explicit or implicit, may be included below. Unless the context clearly indicates otherwise, the definition of a term is consistent throughout this specification.

To enable full automation control for a test plan, the present disclosure provides a test plan system. In the test planning system, comprising: the system comprises a sample container, a code scanning gun, a data exchange device, a task management device, an APS device for installing APS scheduling software, a display screen and a sample test device, wherein the data exchange device is respectively in communication connection with the code scanning gun, the task management device, the APS device, the display screen and the sample test device, and the sample container is provided with an identification code for representing a first sample contained in the sample container; the code scanning gun scans the identification code of the sample container to obtain first sample information of a first sample, and sends the first sample information to the data exchange equipment; the data exchange equipment sends the first sample information to the test task management equipment; the task management equipment determines a corresponding first test task for the first sample information and sends the first test task to the data exchange equipment; the data exchange device sends the first test task to the APS device; the APS equipment is used for arranging a test plan for the first test task and sending a total execution plan comprising a first execution plan corresponding to the first test task to the data exchange equipment; the data exchange equipment sends the total execution plan to the display screen; and the display screen is used for displaying the total execution plan.

The test system provided by the present disclosure is described in detail below with reference to the accompanying drawings.

The application scenario of the embodiment of the disclosure is in a laboratory for sampling and testing chemical products produced on a production line to verify whether the chemical products on the production line are qualified or not, and further to determine the product qualification rate on the production line.

FIG. 1 illustrates a schematic diagram of one example of a test planning system 100 provided in accordance with the present disclosure.

As shown in fig. 1, the test planning system 100 may include: sample container 110, code scanner 120, data exchange device 130, task management device 140, APS device 150, display screen 160, and sample testing device 170. In the test planning system 100, the data exchange device 130 may be communicatively coupled to the barcode gun 120, the task management device 140, the APS device 150, the display screen 160, and the sample testing device 170, respectively.

In the present disclosure, the sample containers 110 may include a plurality of sample containers 110 each having an identification code for representing a sample contained in the sample container 110, which may include a two-dimensional code or the like. The sample in the sample container 110 can be determined by the identification code.

In one example, each sample container 110 corresponds to a sampling point on a production line, and each sample container 110 contains only samples sampled at the corresponding sampling point. In one example, the test planning system 100 may also include a sample rack, which may include a plurality of bins, each of which is used to store a determined sample container 110. In one example, there is a one-to-one correspondence between the storage compartments and the sample containers 110, and the correspondence remains unchanged. That is, a fixed placement location (i.e., a fixed storage compartment) is provided on the article rack for each sample container 110. In this way, the sample container 110 containing the sample at a certain sampling point on a certain production line can be conveniently taken from the product rack.

In the present disclosure, the sample container 110 may store a first sample, and the code scanner 120 is configured to scan the identification code of the sample container 110 to obtain first sample information of the first sample stored in the sample container 110, where the first sample information may be used to characterize the first sample, and for example, the first sample information may include a name, a code, and the like of the first sample. In one example, the first sample information may also include a lot number, etc. of the first sample.

In one example, when the product produced by the production line is unchanged and the production flow is unchanged, the samples sampled by the respective sampling points belong to the same type, and sample information of the samples of the same type may be the same. In this example, the identification code information corresponding to the identification code may include sample information of the corresponding sample, such as a product name, a material number, and the like. In this way, the sample information in the identification code can be obtained by scanning the identification code.

In another example, based on one sampling point on one production line for each sample container 110, the identification code of each sample container 110 may include a production line identification corresponding to the production line and a sampling point identification on the production line, which may indicate the sampling point to which the sample container 110 corresponds.

In the examples described above, the identification code on the sample container 110 includes a line identification and a sampling point identification, such that the line can be associated with the sample container 110 by the identification code, facilitating the laboratory in determining the source of each sample, and enhancing the association between the laboratory and the line.

After the code scanner 120 acquires the first sample information, the first sample information may be sent to the data exchange device 130.

In this disclosure, the data exchange device 130 may interact with other devices in the laboratory, one way of interaction being data forwarding, which may forward data received from one of the devices to the other device. In one example, the data exchange device 130 may be an OPC device running an OPC (OLE (Object Linking and Embedding) for Process Control) system, such that the data exchange device 130 may support two types of access interfaces, an automation interface and a custom interface, which respectively provide access mechanisms for different programming language environments.

In the present disclosure, the data exchange device 130 may transmit the first sample information to the task management device 140 after receiving the first sample information.

The task management device 140 can be configured to determine a corresponding first test task for the first sample information. The first test task may include a first test device, a test task name, a first tester, an estimated execution time, and a specified requirement.

In one example, different samples correspond to different test tasks, the task management device 140 may be configured to maintain test tasks for each sample, and test tasks for each sample may be pre-stored in the task management device 140, and test tasks for each sample from each sampling point on each production line may also be pre-stored. In addition, the task management device 140 may further store indexes for respective test tasks, so that the task management device 140 may evaluate the test results according to the indexes to determine evaluation results of the test results.

In one example, the task management device 140 can be an SAP system. In another example, task management device 140 may also be composed of SAP (System Applications and Products), an OpenQM, which is a multi-valued database management system, and a database. Data switching device 130 may be communicatively coupled to an OpenQM that is communicatively coupled to an SAP. In this example, the data switching device 130 may send the first sample information to the OpenQM, which sends the first sample information to the SAP, and the SAP determines a first test task corresponding to the first sample information according to a correspondence between the test task and the sample information recorded in the database. The SAP then sends the determined first sample information to the OpenQM, which in turn sends the first sample information to the data switching device 130.

After determining the first test task corresponding to the first sample information, the task management device 140 may send the first test task to the data switching device 130, and the data switching device 130 may send the first test task to the APS device 150.

In the present disclosure, APS device 150 may be installed with APS scheduling software for scheduling test tasks for testing and generating a total execution plan for each test task. After receiving the first test task, APS device 150 may schedule a test plan for the first test task and generate a total execution plan including the first execution plan corresponding to the first test task. The first execution plan may include a target tester, a target test device, and a target test time for executing the first test task.

In one example, APS device 150 may be an Asprova APS for synchronizing all resources for real-time monitoring, and for achieving an efficient and accurate production plan in terms of materials, machine equipment, personnel management, customer demand supply, etc.

After generating the total execution plan including the first execution plan corresponding to the first test task, APS device 150 may transmit the total execution plan to data exchange device 130, and data exchange device 130 transmits the total execution plan to display screen 160. The display 160 may display the overall execution plan.

The display screen 160 may include a public large screen device of a laboratory, a terminal device, etc., and the terminal device may include a terminal device of a worker, a terminal device of a laboratory, etc. The display screen 160 may be used to display the overall execution plan or portions of the overall execution plan.

In the present disclosure, the sample testing device 170 in the test plan system 100 may include a plurality of devices for performing experimental tests on samples. In one example, the sample testing device 170 may include a moisture tester, a muffle furnace, a level, and the like. For example, when the first test task is muffle furnace ash burn, then the desired sample testing device 170 is a muffle furnace.

Fig. 2 shows a schematic diagram of another example of a test planning system 100 provided in accordance with the present disclosure.

As shown in FIG. 2, test plan system 100 may further include a sample information management device 180, and sample information management device 180 may be communicatively coupled to data exchange device 130. The sample information management apparatus 180 is used for information management of each product produced on a production line, for example, a lot number and a lot number of a chemical product can be managed. The central control apparatus may acquire sample information of the sample from the sample information management apparatus 180. In one example, the sample information management system running in sample information management device 180 may be an MES, which is an interlayer-oriented management information system located between the upper layer of the planning management system and the underlying industrial control. Thus, the sample information management apparatus 180 may be an MES apparatus.

In this example, the data exchange device 130 may transmit the first sample information to the sample information management device 180 after receiving the first sample information. The sample information management apparatus 180 may acquire the corresponding material number and lot number according to the first sample information, and the acquired material number and lot number are included in the first sample information, and then transmit the first sample information including the material number and lot number to the data exchange apparatus 130.

In one example, the first test task corresponding to the first sample information may include a first test device required for the test task, and the first test device may be a part of the test devices in the sample test device 170.

The data exchange device 130 may receive the real-time status information sent by the first test device after obtaining the first test task. The real-time status information may be used to indicate a current status of the device, which may include an idle status and an active status.

In one example, each sample testing device 170 may send respective real-time status information to the data exchange device 130 according to a specified time. For example, the specified time may include a specified point in time and may also include a specified time interval. In another example, the data exchange device 130 may send status information requests to each sample testing device 170 to request real-time status information to each sample testing device 170 from each sample testing device 170. In another example, the data exchange device 130, upon acquiring the first test devices in the first test tasks, may send status information requests to the first test devices to request real-time status information to the respective first test devices.

The data switching device 130 may transmit the first test task and the real-time status information of the first test device to the APS device 150.APS device 150 may schedule a test plan for the first test task based on the real-time status information of the respective first test device.

In one example, upon the execution of a second test task in the overall execution plan, the scan gun 120 may be configured to scan a device identification code on a second test device required for the second test task to obtain device information for the second test device and send the device information to the data exchange device 130. The second test equipment may be part of the sample test equipment 170.

The data switching device 130 may send a test instruction to the second test device corresponding to the device information. The second test device may perform a second test task after receiving the test instruction.

In one example, the second test device may send the test results to the data exchange device 130, the data exchange device 130 may send the test results to the task management device 140, and the task management device 140 may compare the test results with the stored evaluation indicators for each test task to obtain a test conclusion.

In one example, task management device 140 may be comprised of an SAP, an OpenQM, and a database, the SAP being communicatively coupled to the OpenQM. The OpenQM may store metrics for each test task for evaluating test results according to the metrics to determine an evaluation result of the test results. The database may be used to store test tasks, evaluation results, and the like. The data exchange device 130 may send the test result to the OpenQM in the task management device 140, and the OpenQM may compare the evaluation index for each test task stored locally with the test result to obtain a test conclusion, and send the test conclusion to the SAP. The SAP may store the test results in a database.

The foregoing describes specific embodiments of the present disclosure. Other embodiments are within the scope of the following claims. In some cases, the actions or steps recited in the claims can be performed in a different order than in the embodiments and still achieve desirable results. In addition, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. In some embodiments, multitasking and parallel processing are also possible or may be advantageous.

Not all steps or units in the above-mentioned flowcharts and system configuration diagrams are necessary, and some steps or units may be omitted according to actual needs. The order of execution of the steps is not fixed and may be determined as desired. The apparatus structures described in the above embodiments may be physical structures or logical structures, that is, some units may be implemented by the same physical entity, or some units may be implemented by multiple physical entities, or may be implemented jointly by some components in multiple independent devices.

The term "exemplary" used throughout this specification means "serving as an example, instance, or illustration," and does not mean "preferred" or "advantageous over other embodiments. The detailed description includes specific details for the purpose of providing an understanding of the described technology. However, the techniques may be practiced without these specific details. In some instances, well-known structures and devices are shown in block diagram form in order to avoid obscuring the concepts of the described embodiments.

The alternative implementation manner of the embodiment of the present disclosure has been described in detail above with reference to the accompanying drawings, but the embodiment of the present disclosure is not limited to the specific details of the foregoing implementation manner, and various simple modifications may be made to the technical solution of the embodiment of the present disclosure within the scope of the technical concept of the embodiment of the present disclosure, and all the simple modifications belong to the protection scope of the embodiment of the present disclosure.

The previous description of the disclosure is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to the disclosure will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other variations without departing from the scope of the disclosure. Thus, the disclosure is not intended to be limited to the examples and designs described herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A test planning system, the test planning system comprising: sample container, code scanner, data exchange device, task management device, APS device with APS program software, display screen and sample test device,

the data exchange device is respectively connected with the code scanning gun, the task management device, the APS device, the display screen and the sample testing device in a communication way,

the sample container having an identification code for representing a first sample contained therein;

the code scanning gun is configured to scan the identification code of the sample container to obtain first sample information of the first sample, and send the first sample information to the data exchange device;

the data exchange device is configured to send the first sample information to the task management device;

the task management device is configured to determine a corresponding first test task for the first sample information and send the first test task to the data exchange device;

the data exchange device is configured to send the first test task to the APS device;

the APS device is configured to schedule a test plan for the first test task and send a total execution plan including a first execution plan corresponding to the first test task to the data exchange device;

the data exchange device is configured to send the total execution plan to the display screen;

the display screen is configured to display the overall execution plan.

2. The test planning system of claim 1 further comprising a sample rack comprising a plurality of storage compartments, each storage compartment for storing a determined sample container.

3. The test planning system of claim 1 further comprising a sample information management device communicatively coupled to the data exchange device,

the data exchange device is configured to send the first sample information to the sample information management device after receiving the first sample information;

the sample information management device is configured to acquire a corresponding material number and lot number according to the first sample information, and send the first sample information including the material number and the lot number to the data exchange device.

4. The test planning system of claim 1 wherein the first test task includes a desired first test device,

the data exchange device is configured to receive real-time state information sent by the first test device after obtaining the first test task;

the data exchange device is configured to send the first test task and the real-time state information of the first test device to the APS device;

the APS device is configured to schedule a test plan for the first test task based on the real-time status information.

5. The test planning system of claim 1, wherein,

the code scanning gun is configured to scan equipment identification codes on second test equipment required by a second test task when the second test task in the total execution plan is executed, so as to acquire equipment information of the second test equipment, and send the equipment information to the data exchange equipment;

the data exchange equipment is configured to send a test instruction to the second test equipment corresponding to the equipment information;

the second test device is configured to execute the second test task after receiving the test instruction.

6. The test planning system of claim 5,

the second test device is configured to send a test result to the data exchange device;

the data exchange device is configured to send the test result to the task management device;

the task management device is configured to compare the stored evaluation indexes for each test task with the test results to obtain a test conclusion.

7. The test planning system of claim 6 wherein the task management device is comprised of an SAP, an OpenQM, and a database, the SAP being communicatively coupled to the OpenQM,

the data exchange device is configured to send the test result to the OpenQM in the task management device;

the OpenQM is configured to compare the evaluation indexes for each test task with the test results based on the locally stored evaluation indexes to obtain a test conclusion, and send the test conclusion to the SAP;

the SAP is configured to store the test conclusion in the database.

8. The test planning system of claim 1 wherein the sample testing device comprises a moisture tester, a muffle, and a balance.