CN219262295U - Low headroom bored concrete pile construction equipment suitable for under hard rock layer - Google Patents

Low headroom bored concrete pile construction equipment suitable for under hard rock layer Download PDF

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CN219262295U
CN219262295U CN202320842854.9U CN202320842854U CN219262295U CN 219262295 U CN219262295 U CN 219262295U CN 202320842854 U CN202320842854 U CN 202320842854U CN 219262295 U CN219262295 U CN 219262295U
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drilling
mounting frame
cast
hard rock
drilling rig
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熊豪文
王哲
陈德洋
于福承
时维涛
蒋轲
苏金鸿
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China Construction Third Engineering Bureau Shenzhen Co Ltd
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    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract

本实用新型公开了一种适用于硬质岩层下的低净空灌注桩施工装置,属于桩机技术领域,包括:钻机以及安装在钻机上的钻头,所述钻头包括主轴,所述主轴上以主轴轴线方向为中心周向安装有多个安装架,所述主轴远离钻机端以及所述安装架上均安装有多个钻齿,同一个安装架上的所述钻齿同轴连接有从动轮,所述安装架上安装有驱动机构,所述驱动机构输出端连接有主动轮,所述驱动机构用于带动主动轮转动,同一个安装架上的从动轮通过同步带与主动轮连接以使同一个安装架上的钻齿同步转动。本实用新型在低净空灌注桩施工时,通过钻机本体的动力装置带动钻机钻进以及通过钻头动力共同实施钻进,保证在钻机机身高度减小情况下,钻进效率不受影响。

Figure 202320842854

The utility model discloses a construction device for cast-in-place piles with low headroom under hard rock formations, which belongs to the technical field of pile machines and comprises: a drilling rig and a drill bit installed on the drilling rig, the drill bit includes a main shaft, and a main shaft The axial direction is centered and circumferentially installed with a plurality of mounting frames, and the main shaft is far away from the drilling machine end and a plurality of drilling teeth are installed on the mounting frames, and the drilling teeth on the same mounting frame are coaxially connected with driven wheels, A driving mechanism is installed on the mounting frame, the output end of the driving mechanism is connected with a driving wheel, and the driving mechanism is used to drive the driving wheel to rotate, and the driven wheel on the same mounting frame is connected with the driving wheel through a timing belt so that The drill teeth on a mounting frame rotate synchronously. The utility model drives the drilling rig to drill through the power device of the drilling rig body and jointly implements drilling through the power of the drill bit during the construction of the low-clearance cast-in-situ pile, so as to ensure that the drilling efficiency is not affected when the height of the drilling rig fuselage is reduced.

Figure 202320842854

Description

一种适用于硬质岩层下的低净空灌注桩施工装置A construction device for cast-in-place piles with low headroom suitable for hard rock formations

技术领域technical field

本实用新型属于桩机技术领域,具体涉及一种适用于硬质岩层下的低净空灌注桩施工装置。The utility model belongs to the technical field of pile drivers, and in particular relates to a construction device for cast-in-situ piles with low headroom under hard rock formations.

背景技术Background technique

超高层建筑的深基坑在施工时,由于设计和施工条件等因素,出现多根灌注桩在低净空条件下施工的情况,多数桩基作业空间在6m及以下,且由于地质条件复杂,给施工增加了许多困难。During the construction of deep foundation pits of super high-rise buildings, due to factors such as design and construction conditions, multiple cast-in-situ piles are constructed under low headroom conditions. Construction has added many difficulties.

由于低净空条件的限制,目前市面上的旋挖钻机不满足作业要求,低净空钻机高度最低为8m,离6m的作业高度还有较大的改造空间,改造难度较大。市面上的回转钻机机身高度为6.8m,相比之下,具备改造的可能,能达到低净空作业要求,目前在一些建筑工程中也得到应用,但是由于改造,部分影响钻机高度的部件缩尺,导致在钻进过程中特别是硬质岩层下施工效率不高,且易导致钻头磨损严重,更换困难,导致施工效率大幅降低,影响工程整体工期。Due to the limitation of low clearance conditions, the current rotary drilling rigs on the market do not meet the operation requirements. The minimum height of low clearance drilling rigs is 8m, and there is still a large room for transformation from the working height of 6m, which is difficult to transform. The height of the rotary drilling rig on the market is 6.8m. In contrast, it has the possibility of transformation and can meet the requirements of low headroom operations. It is also used in some construction projects at present. However, due to the transformation, some components that affect the height of the drilling rig have shrunk. This leads to low construction efficiency during the drilling process, especially under hard rock formations, and it is easy to cause severe drill bit wear and difficulty in replacement, resulting in a significant reduction in construction efficiency and affecting the overall construction period of the project.

因此需要提出一种适用于硬质岩层下的低净空灌注桩施工装置,以解决上述问题。Therefore need to propose a kind of low headroom cast-in-place pile construction device applicable to hard rock formations, to solve the above problems.

实用新型内容Utility model content

有鉴于此,本实用新型的目的在于提供一种适用于硬质岩层下的低净空灌注桩施工装置,用于解决现有技术中在钻进过程中特别是硬质岩层下施工效率不高,且易导致钻头磨损严重,更换困难,导致施工效率大幅降低,影响工程整体工期。In view of this, the purpose of this utility model is to provide a low-clearance cast-in-place pile construction device suitable for hard rock formations, which is used to solve the problem of low construction efficiency in the drilling process in the prior art, especially under hard rock formations. And it is easy to cause serious wear and tear of the drill bit, and it is difficult to replace it, resulting in a significant reduction in construction efficiency and affecting the overall construction period of the project.

为达到上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

本实用新型提供一种适用于硬质岩层下的低净空灌注桩施工装置,包括:钻机以及安装在钻机上的钻头,所述钻头包括主轴,所述主轴上以主轴轴线方向为中心周向安装有多个安装架,所述主轴远离钻机端以及所述安装架上均安装有多个钻齿,同一个安装架上的所述钻齿同轴连接有从动轮,所述安装架上安装有驱动机构,所述驱动机构输出端连接有主动轮,所述驱动机构用于带动主动轮转动,同一个安装架上的从动轮通过同步带与主动轮连接以使同一个安装架上的钻齿同步转动。The utility model provides a low-clearance cast-in-situ pile construction device suitable for hard rock formations, comprising: a drilling rig and a drill bit installed on the drilling rig, the drill bit includes a main shaft, and the main shaft is installed circumferentially around the axis of the main shaft. There are multiple mounting frames, the main shaft is away from the drilling machine end and a plurality of drilling teeth are installed on the mounting frame, the drilling teeth on the same mounting frame are coaxially connected with driven wheels, and the mounting frame is equipped with A driving mechanism, the output end of the driving mechanism is connected with a driving wheel, and the driving mechanism is used to drive the driving wheel to rotate, and the driven wheel on the same mounting frame is connected with the driving wheel through a synchronous belt so that the drill teeth on the same mounting frame synchronous rotation.

进一步,所述从动轮轴心安装有连接杆,所述连接杆上以连接杆轴线方向为中心设置有多个滑槽,所述滑槽内通过弹簧连接有能够沿滑槽滑动的卡块,所述钻齿上设有与连接杆配合的连接孔以及与连接孔连通的卡槽,所述卡槽与卡块卡接或脱离以使钻齿与连接杆固定或脱离。Further, a connecting rod is installed on the axis of the driven wheel, and a plurality of sliding grooves are arranged on the connecting rod centering on the axis direction of the connecting rod, and a block capable of sliding along the sliding groove is connected to the sliding groove through a spring, The drill tooth is provided with a connection hole matched with the connecting rod and a slot connected with the connection hole, and the slot engages with or disengages from the block to fix or disengage the drill tooth from the connection rod.

进一步,所述安装架上安装有与同步带连接的张紧轮,移动所述张紧轮能够调节所述同步带的松紧度。Further, a tensioning wheel connected with the synchronous belt is installed on the installation frame, and the tightness of the synchronous belt can be adjusted by moving the tensioning wheel.

进一步,同一个安装架上的从动轮两两之间的间距至少为20cm。Further, the distance between two driven wheels on the same installation frame is at least 20cm.

进一步,所述安装架沿靠近钻机侧倾斜设置。Further, the installation frame is arranged obliquely along the side close to the drilling machine.

进一步,所述同步带由玻璃纤维材料制成。Further, the synchronous belt is made of glass fiber material.

本实用新型的有益效果在于:The beneficial effects of the utility model are:

本实用新型在低净空灌注桩施工时,通过钻机本体的动力装置带动钻机钻进以及通过钻头动力共同实施钻进,保证在钻机机身高度减小情况下,钻进效率不受影响。The utility model drives the drilling rig to drill through the power device of the drilling rig body and jointly implements drilling through the power of the drill bit during the construction of the low-clearance cast-in-situ pile, so as to ensure that the drilling efficiency is not affected when the height of the drilling rig fuselage is reduced.

本实用新型的其他优点、目标和特征将在随后的说明书中进行阐述,并且在某种程度上对本领域技术人员而言是显而易见的,或者本领域技术人员可以从本实用新型的实践中得到教导。本实用新型的目标和其他优点可以通过下面的说明书来实现和获得。Other advantages, objectives and features of the present utility model will be set forth in the following description, and to some extent will be obvious to those skilled in the art, or those skilled in the art can be taught from the practice of the present utility model . The objectives and other advantages of the utility model can be realized and obtained through the following description.

附图说明Description of drawings

为了使本实用新型的目的、技术方案和有益效果更加清楚,本实用新型提供如下附图进行说明:In order to make the purpose, technical solutions and beneficial effects of the utility model clearer, the utility model provides the following drawings for illustration:

图1为本实用新型实施例的钻头的结构示意图;Fig. 1 is the structural representation of the drill bit of the utility model embodiment;

图2为本实用新型实施例的钻头安装示意图;Fig. 2 is the drill bit installation schematic diagram of the utility model embodiment;

图3为本实用新型实施例的钻头与从动轮可拆卸连接示意图;Fig. 3 is a schematic diagram of the detachable connection between the drill bit and the driven wheel according to the embodiment of the present invention;

图4为本实用新型实施例的图3中局部A的放大图;Fig. 4 is the enlarged view of part A in Fig. 3 of the utility model embodiment;

图5为本实用新型实施例的钻头安装在钻机上的示意图。Fig. 5 is a schematic diagram of the drill bit installed on the drilling rig according to the embodiment of the present invention.

附图中标记如下:1、钻机;2、钻头;201、主轴;202、安装架;203、钻齿;204、从动轮;205、主动轮;206、同步带;207、张紧轮;3、连接杆;301、滑槽;302、弹簧;303、卡块;304、连接孔;305、卡槽;2, drill bit; 201, main shaft; 202, mounting frame; 203, drill tooth; 204, driven wheel; 205, driving wheel; 206, synchronous belt; , connecting rod; 301, chute; 302, spring; 303, block; 304, connecting hole; 305, slot;

具体实施方式Detailed ways

如图1~5所示,本实用新型提供一种适用于硬质岩层下的低净空灌注桩施工装置,包括:钻机1以及安装在钻机1上的钻头2,所述钻头2包括主轴201,所述主轴201上以主轴201轴线方向为中心周向安装有多个安装架202,所述主轴201远离钻机1端以及所述安装架202上均安装有多个钻齿203,同一个安装架202上的所述钻齿203同轴连接有从动轮204,所述安装架202上安装有驱动机构,所述驱动机构输出端连接有主动轮205,同一个安装架202上的从动轮204通过同步带206与主动轮205连接以使同一个安装架202上的钻齿203同步转动。As shown in Figures 1 to 5, the utility model provides a construction device for cast-in-place piles with low headroom under hard rock formations, including: a drilling rig 1 and a drill bit 2 installed on the drilling rig 1, the drill bit 2 includes a main shaft 201, On the main shaft 201, a plurality of mounting frames 202 are installed around the axis direction of the main shaft 201 as the center. The end of the main shaft 201 away from the drilling machine 1 and the mounting frame 202 are equipped with a plurality of drilling teeth 203. The same mounting frame The drill teeth 203 on the 202 are coaxially connected with a driven wheel 204, a driving mechanism is installed on the mounting frame 202, and the output end of the driving mechanism is connected with a driving wheel 205, and the driven wheel 204 on the same mounting frame 202 passes through The synchronous belt 206 is connected with the drive wheel 205 so that the drill teeth 203 on the same installation frame 202 rotate synchronously.

在本方案中,钻齿203采用三翼金刚石合金钻齿,锥形夹角120°;钻机1在钻进过程中,通过驱动机构带动主动轮205转动,从而通过同步带206带动同一安装架202上的多个从动轮204转动,从而带动多个钻齿203同步转动,通过同一安装架202上的多个钻齿203遇硬质岩层时钻进,且主轴201周向设置的多个安装架202上的钻齿203同时工作,提高钻进效率。In this solution, the drill tooth 203 adopts a three-wing diamond alloy drill tooth with a conical angle of 120°; during the drilling process, the drilling rig 1 drives the driving wheel 205 to rotate through the driving mechanism, thereby driving the same mounting frame 202 through the timing belt 206 A plurality of driven wheels 204 on the shaft rotate, thereby driving a plurality of drill teeth 203 to rotate synchronously, and drill through a plurality of drill teeth 203 on the same mounting frame 202 when they encounter hard rock formations, and the plurality of mounting frames provided in the circumferential direction of the main shaft 201 The drilling teeth 203 on the 202 work simultaneously, improving the drilling efficiency.

低净空灌注桩施工时,本装置通过钻机1本体的动力装置带动钻机1钻进以及通过钻头2动力共同实施钻进,保证在钻机1机身高度减小情况下,钻进效率不受影响。During the construction of low headroom cast-in-situ piles, the device drives the drilling rig 1 to drill through the power device of the drilling rig 1 body and jointly implements drilling through the power of the drill bit 2, so as to ensure that the drilling efficiency is not affected when the height of the drilling rig 1 is reduced.

在本实用新型的一个实施例中,所述从动轮204轴心安装有连接杆3,所述连接杆3上以连接杆3轴线方向为中心设置有多个滑槽301,所述滑槽301内通过弹簧302连接有能够沿滑槽301滑动的卡块303,所述钻齿203上设有与连接杆3配合的连接孔304以及与连接孔304连通的卡槽305,所述卡槽305与卡块303卡接或脱离以使钻齿203与连接杆3固定或脱离。In one embodiment of the present utility model, a connecting rod 3 is installed on the axis of the driven wheel 204, and a plurality of sliding grooves 301 are arranged on the connecting rod 3 with the axial direction of the connecting rod 3 as the center, and the sliding grooves 301 A clamping block 303 capable of sliding along the chute 301 is connected inside by a spring 302, and the drill tooth 203 is provided with a connecting hole 304 matched with the connecting rod 3 and a clamping groove 305 communicating with the connecting hole 304, the clamping groove 305 Engage with or disengage from the clamping block 303 to fix or disengage the drill teeth 203 from the connecting rod 3 .

在本方案中,安装钻齿203时,将钻齿203的连接孔304与连接杆3对应,使钻齿203将卡块303挤压至滑槽301内,当钻齿203沿连接杆3滑动至卡块303与卡槽305对应时,卡块303在弹簧302的作用下延伸至卡槽305内实现卡接,以使钻齿203固定安装在连接杆3上。In this solution, when the drill tooth 203 is installed, the connecting hole 304 of the drill tooth 203 corresponds to the connecting rod 3, so that the drill tooth 203 squeezes the block 303 into the chute 301, and when the drill tooth 203 slides along the connecting rod 3 When the clamping block 303 corresponds to the clamping slot 305 , the clamping block 303 extends into the clamping slot 305 under the action of the spring 302 for clamping, so that the drill teeth 203 are fixedly installed on the connecting rod 3 .

通过上述结构的设计,使得钻齿203与从动轮204可拆卸连接,便于钻齿203的安装和更换。Through the design of the above structure, the drill tooth 203 is detachably connected to the driven wheel 204 , which facilitates the installation and replacement of the drill tooth 203 .

在本实用新型的一个实施例中,所述安装架202上活动安装有张紧轮207,所述张紧轮207与同步带206连接,移动所述张紧轮207能够调节所述同步带206的松紧度。In one embodiment of the present utility model, a tensioning wheel 207 is movably installed on the mounting frame 202, and the tensioning wheel 207 is connected with the synchronous belt 206, and the synchronous belt 206 can be adjusted by moving the tensioning wheel 207 tightness.

在本实用新型的一个实施例中,所述同步带206由玻璃纤维材料制成。In one embodiment of the present invention, the timing belt 206 is made of glass fiber material.

在本方案中,玻璃纤维材料薄而轻,强度高,适合高速传动。In this scheme, the glass fiber material is thin and light, with high strength, suitable for high-speed transmission.

在本实用新型的一个实施例中,同一个安装架202上的所述从动轮204两两之间的间距至少为20cm。In one embodiment of the present utility model, the distance between two driven wheels 204 on the same installation frame 202 is at least 20 cm.

在本实用新型的一个实施例中,所述安装架202沿靠近钻机1端倾斜设置。In one embodiment of the present utility model, the installation frame 202 is arranged obliquely along the end close to the drilling machine 1 .

最后说明的是,以上优选实施例仅用以说明本实用新型的技术方案而非限制,尽管通过上述优选实施例已经对本实用新型进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其作出各种各样的改变,而不偏离本实用新型权利要求书所限定的范围。Finally, it is noted that the above preferred embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be described in the form Various changes can be made in the above and in the details without departing from the scope defined by the claims of the present invention.

Claims (6)

1.一种适用于硬质岩层下的低净空灌注桩施工装置,包括:钻机以及安装在钻机上的钻头,其特征在于:所述钻头包括主轴,所述主轴上以主轴轴线方向为中心周向安装有多个安装架,所述主轴远离钻机端以及所述安装架上均安装有多个钻齿,同一个安装架上的所述钻齿同轴连接有从动轮,所述安装架上安装有驱动机构,所述驱动机构输出端连接有主动轮,所述驱动机构用于带动主动轮转动,同一个安装架上的从动轮通过同步带与主动轮连接以使同一个安装架上的钻齿同步转动。1. A low-clearance cast-in-place pile construction device suitable for hard rock formations, comprising: a drilling rig and a drill bit installed on the drilling rig, characterized in that: the drill bit includes a main shaft, and the axis of the main shaft is the central circumference of the main shaft. A plurality of mounting frames are installed in the direction, the main shaft is away from the end of the drilling rig and a plurality of drilling teeth are installed on the mounting frame, and the drilling teeth on the same mounting frame are coaxially connected with driven wheels, and on the mounting frame A driving mechanism is installed, the output end of the driving mechanism is connected with a driving wheel, and the driving mechanism is used to drive the driving wheel to rotate, and the driven wheel on the same mounting frame is connected with the driving wheel through a synchronous belt so that the The drill teeth rotate synchronously. 2.根据权利要求1所述的适用于硬质岩层下的低净空灌注桩施工装置,其特征在于:所述从动轮轴心安装有连接杆,所述连接杆上以连接杆轴线方向为中心设置有多个滑槽,所述滑槽内通过弹簧连接有能够沿滑槽滑动的卡块,所述钻齿上设有与连接杆配合的连接孔以及与连接孔连通的卡槽,所述卡槽与卡块卡接或脱离以使钻齿与连接杆固定或脱离。2. The low-clearance cast-in-place pile construction device suitable for use under hard rock formations according to claim 1, characterized in that: a connecting rod is installed on the axis of the driven wheel, and the connecting rod is centered on the axis direction of the connecting rod A plurality of sliding grooves are provided, and a block capable of sliding along the sliding groove is connected by a spring in the sliding groove, and a connecting hole matched with the connecting rod and a locking groove communicated with the connecting hole are provided on the drill teeth. The slot engages with or disengages from the block so that the drill tooth and the connecting rod are fixed or disengaged. 3.根据权利要求1所述的适用于硬质岩层下的低净空灌注桩施工装置,其特征在于:所述安装架上安装有与同步带连接的张紧轮,移动所述张紧轮能够调节所述同步带的松紧度。3. The low-clearance cast-in-situ pile construction device applicable to hard rock formations according to claim 1, characterized in that: a tensioning wheel connected with a synchronous belt is installed on the mounting frame, and moving the tensioning wheel can Adjust the tightness of the timing belt. 4.根据权利要求1所述的适用于硬质岩层下的低净空灌注桩施工装置,其特征在于:同一个安装架上的从动轮两两之间的间距至少为20cm。4. The low-clearance cast-in-situ pile construction device suitable for use under hard rock formations according to claim 1, wherein the distance between two driven wheels on the same installation frame is at least 20cm. 5.根据权利要求1所述的适用于硬质岩层下的低净空灌注桩施工装置,其特征在于:所述安装架沿靠近钻机侧倾斜设置。5. The low-clearance cast-in-situ pile construction device suitable for hard rock formations according to claim 1, characterized in that: the installation frame is arranged obliquely along the side close to the drilling rig. 6.根据权利要求1所述的适用于硬质岩层下的低净空灌注桩施工装置,其特征在于:所述同步带由玻璃纤维材料制成。6. The construction device for cast-in-situ piles with low clearance under hard rock formations according to claim 1, characterized in that: the timing belt is made of glass fiber material.
CN202320842854.9U 2023-04-17 2023-04-17 Low headroom bored concrete pile construction equipment suitable for under hard rock layer Active CN219262295U (en)

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