CN219256180U - Drum-type vulcanizing machine capable of heating uniformly - Google Patents

Drum-type vulcanizing machine capable of heating uniformly Download PDF

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Publication number
CN219256180U
CN219256180U CN202320684288.3U CN202320684288U CN219256180U CN 219256180 U CN219256180 U CN 219256180U CN 202320684288 U CN202320684288 U CN 202320684288U CN 219256180 U CN219256180 U CN 219256180U
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oil pipe
drum
double
vulcanizing
plate
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张收才
赵平
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Nanjing Gubai Rubber & Plastic Co ltd
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Nanjing Gubai Rubber & Plastic Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a uniformly heated drum vulcanizer, which comprises a vulcanizer main body and a heating mechanism; the vulcanizing machine main body comprises a frame, a regulating roller, a vulcanizing drum, a driving roller and a pressure belt, wherein the driving roller, the vulcanizing drum and the regulating roller are connected with the pressure belt and are rotatably arranged on the frame; the heating mechanism comprises a double-spiral oil pipe, a heat conducting plate, an arc-shaped heating plate and a heating block, wherein the double-spiral oil pipe is connected with the hollow inner cavity wall of the vulcanizing drum, the head end and the tail end of the double-spiral oil pipe are connected with oil inlet pipes, and the two oil inlet pipes are located on different sides of the vulcanizing drum. Through increase double helix oil pipe in its inside, make it can make the conduction oil follow simultaneously in the vulcanization drum that double helix oil pipe's head and tail both ends got into, and then heat the vulcanization material of laminating at vulcanization drum surface simultaneously to the head and tail both ends of vulcanization drum, reduce the difference in temperature at head and tail both ends, avoid because of vulcanization drum both sides are heated poorly and lead to the condition that the product can not fully vulcanize to appear, improve the production quality and the efficiency of product.

Description

Drum-type vulcanizing machine capable of heating uniformly
Technical Field
The utility model relates to the technical field of vulcanizing drums, in particular to a uniformly heated drum-type vulcanizing machine.
Background
The vulcanizing machine is a device for continuously vulcanizing various rubberized fabrics, the existing drum vulcanizing machine is divided into steam heating and electric heating, the existing drum vulcanizing machine is heated by introducing steam or heat conduction oil into a vulcanizing drum, but the existing structure is slower in heat conduction speed and uneven in conduction area, and due to the fact that rubber is a poor hot conductor, the traditional one-way heating vulcanizing mode on one side of a strip blank can cause uneven heating on two sides of the strip blank, further the vulcanizing speed is affected, and vulcanizing efficiency is reduced.
Aiming at the technical problems, the prior patent application number is as follows: CN202022356197.6, patent name: when the drum-type vulcanizing machine with uniform heating is used, the vulcanizing drum rotates, heated heat conduction oil enters the spiral heat conduction pipe from the oil inlet pipe to heat vulcanized materials attached to the surface of the vulcanizing drum, then the heat conduction oil enters the oil inlet pipe after being output and reheated by the oil outlet pipe, the heating plate is electrified in a circulating and reciprocating mode, and the heating block heats the unheated surface of the vulcanized materials.
When the heating mode is used, as the temperature of one end of the heat conduction oil is highest when the spiral heat conduction pipe is used, the temperature is lowest when the heat conduction oil flows into the tail end of the spiral heat conduction pipe, so that the problem of uneven surface temperature exists on the vulcanizing drum, the temperature difference of the two ends of the vulcanizing drum is large, the heating effect is poor, the processed product is heated unevenly, and the product quality is affected.
Disclosure of Invention
This section is intended to outline some aspects of embodiments of the utility model and to briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section as well as in the description summary and in the title of the application, to avoid obscuring the purpose of this section, the description summary and the title of the utility model, which should not be used to limit the scope of the utility model.
Accordingly, the technical problem to be solved by the utility model is to provide a uniformly heated drum vulcanizer, which aims to solve the problem that the surface temperature of the vulcanizing drum is not uniform.
In order to solve the technical problems, the utility model provides the following technical scheme: a drum vulcanizer with uniform heating comprises a vulcanizer body and a heating mechanism;
the vulcanizing machine main body comprises a frame, a regulating roller, a vulcanizing drum, a driving roller and a pressure belt, wherein the driving roller, the vulcanizing drum and the regulating roller are connected with the pressure belt and are rotatably arranged on the frame and used for pressurizing and vulcanizing materials;
the heating mechanism comprises a double-spiral oil pipe, a heat conducting plate, an arc heating plate and a heating block, wherein the double-spiral oil pipe is connected with the wall of a hollow inner cavity of the vulcanizing drum, the head end and the tail end of the double-spiral oil pipe are connected with oil inlet pipes, and the two oil inlet pipes are positioned on different sides of the vulcanizing drum, so that the heating mechanism can simultaneously guide the heat conducting oil through the two ends of the double-spiral oil pipe, and the temperature difference between the two ends is reduced.
The inner side of the double-spiral oil pipe is connected with a heat conducting plate, the left end and the right end of the heat conducting plate are connected with the head end and the tail end of the double-spiral oil pipe, so that the heat conducting plate can mutually transfer the temperature of the head end and the tail end of the double-spiral oil pipe, and the temperature uniformity of the double-spiral oil pipe is improved.
The arc-shaped heating plate cover is arranged on the outer side of the vulcanizing drum, the heating blocks are annularly arranged on the inner cavity wall of the arc-shaped heating plate, and the outer side wall of the arc-shaped heating plate is connected with a spacing adjusting mechanism, so that the spacing between the arc-shaped heating plate and the vulcanizing drum can be conveniently adjusted.
As a preferable embodiment of the uniformly heated drum vulcanizer of the present utility model, wherein: the double-spiral oil pipe comprises a first oil pipe and a second oil pipe, wherein the first oil pipe is sleeved in a spiral gap of the second oil pipe, and oil inlet pipes of the first oil pipe and the second oil pipe are positioned on different sides of the vulcanization drum, so that heat of the two oil pipes can be mutually transferred, and the temperature uniformity of the double-spiral oil pipe can be improved.
As a preferable embodiment of the uniformly heated drum vulcanizer of the present utility model, wherein: the two ends of the first oil pipe and the second oil pipe are respectively connected with an oil inlet pipe and an oil outlet pipe, the oil inlet pipes of the first oil pipe and the second oil pipe are respectively positioned on the left side and the right side of the vulcanizing drum, and the uniformity of the temperature at the two ends of the double-spiral oil pipe is improved.
As a preferable embodiment of the uniformly heated drum vulcanizer of the present utility model, wherein: the heat conducting plate is of a cylindrical structure, the heat conducting plate is nested in the inner cavity of the double-spiral oil pipe, the circumferential outer side wall of the heat conducting plate is connected with the inner side wall of the double-spiral oil pipe, and the whole heat transfer of the double-spiral oil pipe is realized through the heat conducting plate.
As a preferable embodiment of the uniformly heated drum vulcanizer of the present utility model, wherein: the space adjusting mechanism comprises a displacement slide plate and an adjusting screw rod, the displacement slide plate is connected with the left end and the right end of the arc-shaped heating plate, and slide plate sliding grooves for the displacement slide plate to slide left and right are formed in the left side and the right side of the frame; the adjusting screw penetrates through the displacement slide plate and then is rotationally connected with the slide plate chute, and the adjusting screw is in threaded connection with the displacement slide plate, so that the displacement slide plate can be driven to move in the slide plate chute through rotation of the adjusting screw, and the aim of adjusting the arc-shaped heating plate station is fulfilled.
As a preferable embodiment of the uniformly heated drum vulcanizer of the present utility model, wherein: the distance adjusting mechanism further comprises a reference slide block and reference scale marks, the reference slide block is connected with the displacement slide plate, the reference slide block is in sliding connection with the outer side wall of the machine frame, the reference scale marks matched with the reference slide block are arranged on the outer wall of the machine frame, the reference slide block can be driven to move through the displacement slide plate, and then the moving length of the arc-shaped heating plate is determined through the reference scale marks pointed by the reference slide block.
The utility model has the beneficial effects that:
1. according to the uniformly heated drum vulcanizer provided by the utility model, the double-spiral oil pipe is additionally arranged in the drum vulcanizer, so that heat conduction oil can enter the drum vulcanizer from the head end and the tail end of the double-spiral oil pipe simultaneously, the head end and the tail end of the drum vulcanizer are further heated to be attached to the vulcanized material on the surface of the drum vulcanizer simultaneously, the temperature difference between the head end and the tail end is reduced, the situation that products cannot be vulcanized sufficiently due to poor heating at the two sides of the drum vulcanizer is avoided, and the production quality and the production efficiency of the products are improved.
2. According to the uniformly heated drum vulcanizer provided by the utility model, one unheated surface of vulcanized materials can be heated through the arc-shaped heat-conducting plate, and meanwhile, the arc-shaped heat-conducting plate is also connected with the interval adjusting mechanism, so that the interval between the arc-shaped heat-conducting plate and the vulcanizing drum can be adjusted according to the thickness of different products, and the processing requirements of various products are met.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present utility model, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art. Wherein:
fig. 1 is a schematic diagram of the overall structure of the present utility model.
Fig. 2 is a schematic structural diagram of the portion a of the present utility model.
Fig. 3 is a schematic diagram of a connection structure between a vulcanizer body and a heating mechanism according to the present utility model.
Fig. 4 is a schematic structural view of the double-spiral oil pipe of the present utility model.
Fig. 5 is a schematic structural view of the first oil pipe according to the present utility model.
Detailed Description
In order that the above-recited objects, features and advantages of the present utility model will become more readily apparent, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present utility model, but the present utility model may be practiced in other ways other than those described herein, and persons skilled in the art will readily appreciate that the present utility model is not limited to the specific embodiments disclosed below.
Further, reference herein to "one embodiment" or "an embodiment" means that a particular feature, structure, or characteristic can be included in at least one implementation of the utility model. The appearances of the phrase "in one embodiment" in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments.
Further, in describing the embodiments of the present utility model in detail, the cross-sectional view of the device structure is not partially enlarged to a general scale for convenience of description, and the schematic is only an example, which should not limit the scope of protection of the present utility model. In addition, the three-dimensional dimensions of length, width and depth should be included in actual fabrication.
Example 1
Referring to fig. 1 to 5, for a first embodiment of the present utility model, there is provided a uniformly heated drum vulcanizer including a vulcanizer body 100 and a heating mechanism 200;
the vulcanizing machine main body 100 comprises a frame 101, a regulating roller 102, a vulcanizing drum 103, a driving roller 104 and a pressure belt 105, wherein the driving roller 104, the vulcanizing drum 103 and the regulating roller 102 are connected with the pressure belt 105 and are rotatably arranged on the frame 101;
the heating mechanism 200 comprises a double-spiral oil pipe 201, a heat conducting plate 202, an arc heating plate 203 and a heating block 204, wherein the double-spiral oil pipe 201 is connected with a hollow inner cavity wall of the vulcanizing drum 103, the double-spiral oil pipe 201 comprises a first oil pipe 2011 and a second oil pipe 2012, the first oil pipe 2011 is sleeved in a spiral gap of the second oil pipe 2012, two ends of the first oil pipe 2011 and the second oil pipe 2012 are connected with an oil inlet pipe 2013 and an oil outlet pipe 2014, and the oil inlet pipes 2013 of the first oil pipe 2011 and the second oil pipe 2012 are respectively positioned on the left side and the right side of the vulcanizing drum 103;
the inner side of the double-spiral oil pipe 201 is connected with a heat conducting plate 202, and the left end and the right end of the heat conducting plate 202 are connected with the head end and the tail end of the double-spiral oil pipe 201; the heat conducting plate 202 is in a cylindrical structure, the heat conducting plate 202 is nested in the inner cavity of the double-spiral oil pipe 201, and the circumferential outer side wall of the heat conducting plate 202 is connected with the inner side wall of the double-spiral oil pipe 201.
The arc-shaped heating plate 203 is covered on the outer side of the vulcanizing drum 103, and the heating blocks 204 are annularly arranged on the inner cavity wall of the arc-shaped heating plate 203 in an array manner.
In this embodiment: when in use, the driving roller 104, the vulcanizing drum 103 and the regulating roller 102 drive the pressure belt 105 to rotate and run, so as to drive the materials to be heated and vulcanized, and the power supply of the arc heating plate 203 is connected, so that the unheated surface of the vulcanized materials is heated by the heating block 204.
While the vulcanizing drum 103 rotates, heated heat conduction oil enters the head end and the tail end of the vulcanizing drum 103 through the oil inlet pipes 2013 of the first oil pipe 2011 and the second oil pipe 2012, then the vulcanizing material attached to the surface of the vulcanizing drum 103 is heated through the double-spiral oil pipe 201, and then the heat conduction oil enters the oil inlet pipe 2013 after being output and reheated through the oil outlet pipe 2014, and the purpose of uniformly heating the vulcanizing drum 103 is achieved in a circulating and reciprocating mode.
Example 2
Referring to fig. 1 to 3, a second embodiment of the present utility model is different from the first embodiment in that: the outer side wall of the arc-shaped heating plate 203 is connected with a spacing adjusting mechanism 205, the spacing adjusting mechanism 205 comprises a displacement sliding plate 2051 and an adjusting screw rod 2052, the displacement sliding plate 2051 is connected with the left end and the right end of the arc-shaped heating plate 203, and the left side and the right side of the frame 101 are provided with sliding plate sliding grooves for the displacement sliding plate 2051 to slide left and right; the adjusting screw 2052 penetrates through the displacement slide 2051 and is rotationally connected with the slide chute, and the adjusting screw 2052 is in threaded connection with the displacement slide 2051.
The distance adjusting mechanism 205 further comprises a reference slider 2054 and a reference scale line 2053, the reference slider 2054 is connected with the displacement slide plate 2051, the reference slider 2054 is slidably connected with the outer side wall of the frame 101, and the outer wall of the frame 101 is provided with the reference scale line 2053 matched with the reference slider 2054.
The rest of the structure is the same as that of embodiment 1.
In this embodiment: when the distance between the arc-shaped heating plate 203 and the vulcanized material needs to be adjusted, the adjusting screw 2052 is rotated clockwise or anticlockwise, so that the adjusting screw 2052 is connected with the displacement sliding plate 2051 in a mechanical transmission manner, the displacement sliding plate 2051 is displaced in the sliding plate sliding groove, meanwhile, the displacement sliding plate 2051 pushes the arc-shaped heating plate 203 to move, the displacement sliding plate 2051 drives the reference sliding block 2054 to slide on the outer side wall of the frame 101 until the reference sliding block 2054 reaches a proper position of the reference graduation mark 2053, and the rotation of the adjusting screw 2052 is stopped, so that the aim of station adjustment of the arc-shaped heating plate 203 is achieved.
It should be noted that the above embodiments are only for illustrating the technical solution of the present utility model and not for limiting the same, and although the present utility model has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that the technical solution of the present utility model may be modified or substituted without departing from the spirit and scope of the technical solution of the present utility model, which is intended to be covered in the scope of the claims of the present utility model.

Claims (6)

1. A drum vulcanizer of even heating, its characterized in that: comprises a vulcanizer main body (100) and a heating mechanism (200);
the vulcanizing machine main body (100) comprises a frame (101), a regulating roller (102), a vulcanizing drum (103), a driving roller (104) and a pressure belt (105), wherein the driving roller (104), the vulcanizing drum (103) and the regulating roller (102) are connected with the pressure belt (105) and are rotatably arranged on the frame (101);
the heating mechanism (200) comprises a double-spiral oil pipe (201), a heat conducting plate (202), an arc-shaped heating plate (203) and a heating block (204), wherein the double-spiral oil pipe (201) is connected with the hollow inner cavity wall of the vulcanizing drum (103), the head end and the tail end of the double-spiral oil pipe (201) are connected with oil inlet pipes (2013), and the two oil inlet pipes (2013) are positioned on different sides of the vulcanizing drum (103); the inner side of the double-spiral oil pipe (201) is connected with a heat conducting plate (202), and the left end and the right end of the heat conducting plate (202) are connected with the head end and the tail end of the double-spiral oil pipe (201);
the arc-shaped heating plate (203) is covered on the outer side of the vulcanizing drum (103), the heating blocks (204) are annularly arranged on the inner cavity wall of the arc-shaped heating plate (203) in an array mode, and the outer side wall of the arc-shaped heating plate (203) is connected with a distance adjusting mechanism (205).
2. The uniformly heated drum vulcanizer as set forth in claim 1, wherein: the double-spiral oil pipe (201) comprises a first oil pipe (2011) and a second oil pipe (2012), the first oil pipe (2011) is sleeved in a spiral gap of the second oil pipe (2012), and oil inlet pipes (2013) of the first oil pipe (2011) and the second oil pipe (2012) are located on different sides of the vulcanizing drum (103).
3. The uniformly heated drum vulcanizer as set forth in claim 2, characterized in that: both ends of the first oil pipe (2011) and the second oil pipe (2012) are connected with an oil inlet pipe (2013) and an oil outlet pipe (2014), and the oil inlet pipes (2013) of the first oil pipe (2011) and the second oil pipe (2012) are respectively positioned on the left side and the right side of the vulcanizing drum (103).
4. The uniformly heated drum vulcanizer as set forth in claim 1, wherein: the heat conducting plate (202) is of a cylindrical structure, the heat conducting plate (202) is nested in the inner cavity of the double-spiral oil pipe (201), and the circumferential outer side wall of the heat conducting plate (202) is connected with the inner side wall of the double-spiral oil pipe (201).
5. The uniformly heated drum vulcanizer as set forth in claim 1, wherein: the distance adjusting mechanism (205) comprises a displacement slide plate (2051) and an adjusting screw (2052), the displacement slide plate (2051) is connected with the left end and the right end of the arc-shaped heating plate (203), and slide plate sliding grooves for the displacement slide plate (2051) to slide left and right are formed in the left side and the right side of the frame (101); the adjusting screw (2052) penetrates through the displacement sliding plate (2051) and then is rotationally connected with the sliding plate sliding groove, and the adjusting screw (2052) is in threaded connection with the displacement sliding plate (2051).
6. The uniformly heated drum vulcanizer as set forth in claim 1, wherein: the interval adjusting mechanism (205) further comprises a reference sliding block (2054) and a reference scale mark (2053), the reference sliding block (2054) is connected with the displacement sliding plate (2051), the reference sliding block (2054) is slidably connected with the outer side wall of the frame (101), and the reference scale mark (2053) matched with the reference sliding block (2054) for use is arranged on the outer wall of the frame (101).
CN202320684288.3U 2023-03-31 2023-03-31 Drum-type vulcanizing machine capable of heating uniformly Active CN219256180U (en)

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Application Number Priority Date Filing Date Title
CN202320684288.3U CN219256180U (en) 2023-03-31 2023-03-31 Drum-type vulcanizing machine capable of heating uniformly

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320684288.3U CN219256180U (en) 2023-03-31 2023-03-31 Drum-type vulcanizing machine capable of heating uniformly

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CN219256180U true CN219256180U (en) 2023-06-27

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