CN207267320U - Rubber track processing drum vulcanizer with auxiliary vulcanization roller - Google Patents
Rubber track processing drum vulcanizer with auxiliary vulcanization roller Download PDFInfo
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- CN207267320U CN207267320U CN201721001997.8U CN201721001997U CN207267320U CN 207267320 U CN207267320 U CN 207267320U CN 201721001997 U CN201721001997 U CN 201721001997U CN 207267320 U CN207267320 U CN 207267320U
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Abstract
The utility model discloses the rubber track processing drum vulcanizer with auxiliary vulcanization roller, including the main vulcanization roller being connected on frame, idler roller arranged on main vulcanization roller one end, with a support roller arranged on the main vulcanization roller other end, the steel band that winding is stretched between main vulcanization roller, idler roller and a support roller is further included；Wherein：Support roller is fixed on the oblique upper of main vulcanization roller by a top-support, also it is equipped with electric heater unit and auxiliary vulcanization roller successively on the frame below support roller, and vulcanization roller is aided in be fixed on frame on the position on ground by horizontal stand, steel band is sequentially connected auxiliary vulcanization roller, idler roller, support roller and main vulcanization roller and realizes vulcanization.The drum vulcanizer of the utility model, on the one hand the even tension degree of increase vulcanization roller, improves the uniformity of vulcanization, on the other hand by aiding in vulcanization roller and tensioning vulcanization roller to preheat plastic cement race track, the temperature of vulcanization plastic is slowly increased, ensures the uniformity of vulcanization plastic product.
Description
Technical field
Drum vulcanizer technical field is the utility model is related to, is entangled more particularly to rubber track processing with drum vulcanizer
Deflection device.
Background technology
Drum vulcanizer is a kind of equipment for continuous vulcanization flat rubber belting or V bands.During vulcanization, steam is passed through in vulcanized drum
Or conduction oil, made-up belt enter between press belt and vulcanized drum by regulating roller, press belt is tensioned by tensioning apparatus and extension roller,
And be pressed on made-up belt, pressurize to made-up belt.Actuator drives live-roller, and delay vulcanized drum by the frictional drive of press belt
Slow-speed is moved, and drives other rollers to rotate, and vulcanized drum heating made-up belt realizes the vulcanization to made-up belt.Since rubber is the bad of heat
Conductor, tradition can cause made-up belt both sides uneven heating in the vulcanization of made-up belt side one-way heating, and then influence vulcanization speed
Degree, reduces curing efficiency.It is general using in sheet metal pressure in order to improve the production efficiency of drum vulcanizer, shorten vulcanization time
The method that electricity auxiliary heating equipment is added on the outside of power band, realizes the Bidirectional heating to made-up belt.
Currently used electricity auxiliary heating equipment mainly has tubular metal far infrared heater and quartz ampoule far infrared to add
Two kinds of thermal.Its principle of heating is that heating wire is powered backward external radiation electromagnetic wave, its External reforming device is by electro-magnetic wave absorption
Conversion, obtains far-infrared electromagnetic wave, and far-infrared electromagnetic wave reaches thin steel as a kind of energy carrier by the form of radiation
Plate press belt, sheet metal press belt absorb its internal generation fuel factor after far-infrared electromagnetic wave, and sheet metal press belt again will
Heat transfer is to made-up belt, so as to be heated to made-up belt.Electricity auxiliary heating equipment can promote to vulcanize to a certain extent into
Journey, but be not radiated on sheet metal press belt since part far-infrared electromagnetic wave is dispersed into air, in addition it is radiated thin
Far infrared electromagnetic on plate pressure band and it is not all can absorb at it in wave-length coverage, therefore existing electricity auxiliary heating is set
Standby electric conversion efficiency is very low, and there are serious energy waste.
A kind of drum vulcanizer electromagnetic induction assisted heating devices of CN201310250585.8, mainly by electromagnetic coil, arc
Shape plate and infrared measurement of temperature element composition, arc panel inner surface keep certain distance with vulcanized drum, and arc panel is fixed in rack, arc
Xing Ban inner surfaces center of arc overlaps with the center of vulcanized drum, and arc panel length is identical with vulcanized drum, and one is opened up on the inside of arc panel
The equally distributed deep hole of fixed number amount, an electromagnetic coil, height and the deep hole depth of electromagnetic coil are fitted with each deep hole
Identical, infrared measurement of temperature element is installed on arc panel inner surface center.Using electromagnetic heating mode, heat is inside press belt
Produce and it is heated without introducing external heat source, therefore the temperature-rise period of press belt does not have energy expenditure substantially；Vortex flow
Fuel factor makes press belt heating rapid, can effectively improve the efficiency of heating surface, shorten curing cycle；Adjacent two rows of electromagnetic coil interlocks
Arrangement so that upper heating is uniform in the axial direction for press belt, ensure that the uniformity of made-up belt vulcanization.
But drum vulcanizer manufacture rubber track causes the surface evenness of rubber track in use, easy sideslip
It is poor.Further, since vulcanizer uneven heating in vulcanization is even, the product surface for also be easy to causeing vulcanization is uneven.
Utility model content
In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a kind of by automatically adjusting jockey pulley
Power constant size, realizes the drum vulcanizer of automatic deviation correction.
Technical solution is used by the utility model：Rubber track processing drum vulcanizer with auxiliary vulcanization roller,
Including the main vulcanization roller being connected on frame, the idler roller arranged on main vulcanization roller one end, and one arranged on the main vulcanization roller other end
A support roller, further includes the steel band that winding is stretched between main vulcanization roller, idler roller and a support roller；Wherein：Support roller is led to
The oblique upper that a top-support is fixed on main vulcanization roller is crossed, electrical heating is also equipped with successively on the frame below support roller and fills
Vulcanization roller is put and aided in, and aids in vulcanization roller to be fixed on frame on the position on ground by horizontal stand, steel band is successively
Connection auxiliary vulcanization roller, idler roller, support roller and main vulcanization roller realize vulcanization.
Further, it is additionally provided with ventilative plastic layer on main vulcanization roller and auxiliary vulcanization roller.
Further, idler roller is connected on the slide of frame by sliding block and slided, and sliding block is tensioned by connecting axis connection
Power source, tensioning power source obtains tension force of the steel band on idler roller by tension sensor, and tension sensor passes through branch
Frame is supported on the outside that steel band corresponds to idler roller, and then automatically adjusts the Tensity size of steel band and idler roller.
Further, the bottom of sliding block also connects lateral-thrust unit, lateral-thrust unit by two vertical connecting rods
Including horizontal push rod and pushing motor, two vertical horizontal push rods of connecting rod connection, pushing motor promotes horizontal push rod laterally to transport
It is dynamic, and then realized with movable slider and idler roller transverse movement and the transverse direction of idler roller is finely tuned.
Further, horizontal push rod corresponds to and further respectively has a position-limited box at every vertical connecting rod position, each limit
Position box, which corresponds to, is equipped with horizontal concrete chute at the position of vertical connecting rod, and then the idler roller that sliding block is connected is limited to horizontal concrete chute
Slided in stroke range.
Further, it is tensioned power source and pushing motor is all connected with deviation correcting device, deviation correcting device control tensioning power
Source and the working status of pushing motor, and then the Tensity size of idler roller is controlled in constant number range.
Further, it is one kind in motor, oil cylinder and cylinder to be tensioned power source.
Compared with prior art, the beneficial effects of the utility model are：The drum vulcanizer of the utility model, in vulcanizer
Also it is equipped with electric heater unit and auxiliary vulcanization roller successively on the frame below support roller, and aids in vulcanization roller to pass through level
Stent is fixed on frame on the position on ground, and steel band is sequentially connected auxiliary vulcanization roller, idler roller, support roller and main vulcanization roller
Realize vulcanization, on the one hand the even tension degree of increase vulcanization roller, the uniformity of vulcanization is improved, on the other hand by aiding in vulcanizing roller
Plastic cement race track is preheated with tensioning vulcanization roller, the temperature of vulcanization plastic is slowly increased, ensures the uniform of vulcanization plastic product
Property.
In addition, the drum vulcanizer of the utility model, by setting slide on the corresponding vulcanization machine frame of idler roller, and
And using tension sensor detection steel band and the Tensity size of idler roller, tension data is transferred to tensioning power source immediately, is opened
Tight power source once detects that the size of tensile force changes, and drives it to move adjustment steel band and idler roller along slide at once
Tensity size, so as to prevent steel belt deviation.The uniform performance of obtained vulcanization rubber track is finally ensure that, so as to improve
Its service life.
Brief description of the drawings
Fig. 1 is the structure chart of one embodiment of the rubber track processing drum vulcanizer with auxiliary vulcanization roller；
Wherein：1- frames, the main vulcanization rollers of 2-, 3- idler rollers, 4- support rollers, 5- sliding blocks, 6- slides, 7- connecting shafts, 8-
Tight power source, 9- tension sensors, 10- steel bands, the vertical connecting rods of 11-, 12- lateral-thrust units, 121- transverse direction push rods, 122-
Pushing motor；13- position-limited box, 131- horizontal concrete chutes；14- deviation correcting devices, 15- top-supports, 16- electric heater units, 17- are auxiliary
Help vulcanization roller, 18- horizontal stands.
Embodiment
In order to deepen the understanding to the utility model, with reference to the accompanying drawings and examples to the utility model furtherly
Bright, which is only used for explaining the utility model, and the scope of protection of the utility model is not formed and is limited.
As shown in Figure 1, the rubber track processing drum vulcanizer with auxiliary vulcanization roller, including be connected on frame 1
Main vulcanization roller 2, the idler roller 3 arranged on 2 one end of main vulcanization roller, and a support roller 4 arranged on main vulcanization 2 other end of roller, are also wrapped
Include the steel band 10 that winding is stretched between main vulcanization roller 2, idler roller 3 and a support roller 4；Wherein：Support roller 4 passes through a top
Portion's stent 15 is fixed on the oblique upper of main vulcanization roller 2, and electric heater unit is also equipped with successively on the frame 1 of the lower section of support roller 4
16 vulcanize roller 17 with auxiliary, and aid in vulcanization roller 17 to be fixed on frame 1 on the position on ground by horizontal stand 18, steel
Band 10 is sequentially connected auxiliary vulcanization roller 17, idler roller 3, support roller 4 and main vulcanization roller 2 and realizes vulcanization.
In the above-described embodiments, it is additionally provided with ventilative plastic layer on main vulcanization roller 2 and auxiliary vulcanization roller 17, it is ensured that auxiliary
Roller has preferable heat conductivility, and vulcanization effect is more preferable.If ventilative plastic layer is directly used plastic cement race track material
It is made, while some air holes can also be set on plastic cement race track, facilitates heat transfer.
Idler roller 3 is connected on the slide 6 of frame 1 by sliding block 5 and slided, and sliding block 5 connects tensioning power by connecting shaft 7
Source 8, tensioning power source 8 obtains tension force of the steel band 10 on idler roller 3 by tension sensor 9, and tension sensor 9 passes through
Stent 15 is supported on the outside that steel band 10 corresponds to idler roller 3, and then automatically adjusts the Tensity size of steel band 10 and idler roller 3.
In the above-described embodiments, the bottom of sliding block 5 also connects lateral-thrust unit 12 by two vertical connecting rods 11, horizontal
Include horizontal push rod 121 to thrust device 12 and pushing motor 122, two vertical connecting rods 11 connect horizontal push rod 121, promote
Motor 122 promotes horizontal 121 transverse movement of push rod, and then is realized with movable slider 5 and 3 transverse movement of idler roller to idler roller 3
Laterally fine setting.
In the above-described embodiments, horizontal push rod 121 correspond to further respectively had at every vertical 11 position of connecting rod one it is spacing
Box 13, each position-limited box correspond to and horizontal concrete chute 131 are equipped with the position of vertical connecting rod 11, and then that sliding block 5 is connected
Tight roller 3, which is limited in the stroke range of horizontal concrete chute 131, to be slided.
In the above-described embodiments, it is tensioned power source 8 and pushing motor 122 is all connected with deviation correcting device 14, deviation correcting device
The working status of 14 control tensioning power sources 8 and pushing motor 122, and then the Tensity size of idler roller is controlled in constant numerical value
Scope.
In the above-described embodiments, it is one kind in motor, oil cylinder and cylinder to be tensioned power source 8, is respectively provided with preferable use
Effect, while cost is also easy to control.
What the embodiment of the utility model was announced is preferred embodiment, but is not limited thereto, the common skill of this area
Art personnel, easily according to above-described embodiment, understand the spirit of the utility model, and make different amplification and change, but as long as
The spirit of the utility model is not departed from, it is all within the protection scope of the present utility model.
Claims (7)
1. the rubber track processing drum vulcanizer with auxiliary vulcanization roller, it is characterised in that：Including being connected to frame（1）On
Main vulcanization roller（2）, arranged on main vulcanization roller（2）The idler roller of one end（3）, and arranged on main vulcanization roller（2）One support of the other end
Roller（4）, further include winding and be stretched in main vulcanization roller（2）, idler roller（3）With a support roller（4）Between steel band（10）；Its
In：Support roller（4）Pass through a top-support（15）It is fixed on main vulcanization roller（2）Oblique upper, positioned at support roller（4）Lower section
Frame（1）On be also equipped with electric heater unit successively（16）Vulcanize roller with auxiliary（17）, and aid in vulcanization roller（17）Pass through level
Stent（18）It is fixed on frame（1）On the position on ground, steel band（10）It is sequentially connected auxiliary vulcanization roller（17）, idler roller
（3）, support roller（4）With main vulcanization roller（2）Realize vulcanization.
2. the rubber track processing drum vulcanizer according to claim 1 with auxiliary vulcanization roller, it is characterised in that：It is main
Vulcanize roller（2）Vulcanize roller with auxiliary（17）On be additionally provided with ventilative plastic layer.
3. the rubber track processing drum vulcanizer according to claim 1 with auxiliary vulcanization roller, it is characterised in that：
Tight roller（3）Pass through sliding block（5）It is connected to frame（1）Slide（6）Upper slip, sliding block（5）Pass through connecting shaft（7）Connection tensioning is dynamic
Power source（8）, it is tensioned power source（8）Pass through tension sensor（9）Obtain steel band（10）In idler roller（3）On tension force, and
Force snesor（9）Pass through stent（15）It is supported on steel band（10）Corresponding idler roller（3）Outside, and then automatically adjust steel band（10）
With idler roller（3）Tensity size.
4. the rubber track processing drum vulcanizer according to claim 3 with auxiliary vulcanization roller, it is characterised in that：Institute
State sliding block（5）Bottom also pass through two vertical connecting rods（11）Connect lateral-thrust unit（12）, the lateral-thrust unit
（12）Including horizontal push rod（121）And pushing motor（122）, two vertical connecting rods（11）The horizontal push rod of connection（121）, promote
Motor（122）Promote horizontal push rod（121）Transverse movement, and then with movable slider（5）And idler roller（3）Transverse movement is realized to opening
Tight roller（3）Horizontal fine setting.
5. the rubber track processing drum vulcanizer according to claim 4 with auxiliary vulcanization roller, it is characterised in that：It is horizontal
To push rod（121）Corresponding every vertical connecting rod（11）A position-limited box is further respectively had at position（13）, each position-limited box
Corresponding vertical connecting rod（11）Position at be equipped with horizontal concrete chute（131）, and then by sliding block（5）The idler roller of connection（3）Limit
In horizontal concrete chute（131）Stroke range in slide.
6. the rubber track processing drum vulcanizer according to claim 4 with auxiliary vulcanization roller, it is characterised in that：
Tight power source（8）And pushing motor（122）It is all connected with deviation correcting device（14）, the deviation correcting device（14）Control tensioning power
Source（8）And pushing motor（122）Working status, and then control idler roller Tensity size in constant number range.
7. the rubber track processing drum vulcanizer with auxiliary vulcanization roller according to claim 3-6 any one, its
It is characterized in that：It is tensioned power source（8）For one kind in motor, oil cylinder and cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721001997.8U CN207267320U (en) | 2017-08-11 | 2017-08-11 | Rubber track processing drum vulcanizer with auxiliary vulcanization roller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201721001997.8U CN207267320U (en) | 2017-08-11 | 2017-08-11 | Rubber track processing drum vulcanizer with auxiliary vulcanization roller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207267320U true CN207267320U (en) | 2018-04-24 |
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ID=61961435
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721001997.8U Active CN207267320U (en) | 2017-08-11 | 2017-08-11 | Rubber track processing drum vulcanizer with auxiliary vulcanization roller |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207267320U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109382943A (en) * | 2017-08-11 | 2019-02-26 | 海安淑洁体育设施有限公司 | Rubber track processing drum vulcanizer with auxiliary vulcanization roller |
-
2017
- 2017-08-11 CN CN201721001997.8U patent/CN207267320U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109382943A (en) * | 2017-08-11 | 2019-02-26 | 海安淑洁体育设施有限公司 | Rubber track processing drum vulcanizer with auxiliary vulcanization roller |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20191111 Address after: 226600, Nantong County, Jiangsu City, Haian Province Song Tong Town Industrial Park Patentee after: Nantong Yangzi Rubber & Plastic Co., Ltd. Address before: 226600 9 groups of innovation village, Qu Tang Town, Haian County, Nantong, Jiangsu Patentee before: Haian Shu Jie sports facilities Co., Ltd. |