CN109382942A - Rubber track processing automatic deviation correction drum vulcanizer - Google Patents
Rubber track processing automatic deviation correction drum vulcanizer Download PDFInfo
- Publication number
- CN109382942A CN109382942A CN201710684370.5A CN201710684370A CN109382942A CN 109382942 A CN109382942 A CN 109382942A CN 201710684370 A CN201710684370 A CN 201710684370A CN 109382942 A CN109382942 A CN 109382942A
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- CN
- China
- Prior art keywords
- roller
- idler roller
- vulcanization
- power source
- steel band
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/02—Heating or curing, e.g. crosslinking or vulcanizing during moulding, e.g. in a mould
- B29C35/0277—Apparatus with continuous transport of the material to be cured
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/002—Component parts, details or accessories; Auxiliary operations
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- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Oral & Maxillofacial Surgery (AREA)
- Thermal Sciences (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The invention discloses rubber track processing automatic deviation correction drum vulcanizers, including being connected to the frame vulcanization roller, idler roller set on vulcanization roller one end, and further include the steel band that winding is stretched between vulcanization roller, idler roller and a support roller set on a support roller of the vulcanization roller other end；Wherein: idler roller is connected on the sliding rail of frame by sliding block and is slided, sliding block is tensioned power source by connection axis connection, it is tensioned power source and tension of the steel band on idler roller is obtained by tension sensor, and tension sensor is supported on the outside that steel band corresponds to idler roller by bracket.Drum vulcanizer of the invention, by the way that sliding rail is arranged on the corresponding vulcanization machine frame of idler roller, and use the Tensity size of tension sensor detection steel band and idler roller, tensioning power source once detects that the size of tensile force changes, it is driven to move the Tensity size of adjustment steel band and idler roller along sliding rail at once, to prevent steel belt deviation.
Description
Technical field
The present invention relates to drum vulcanizer technical fields, are rectified a deviation and are filled with drum vulcanizer more particularly to rubber track processing
It sets.
Background technique
Drum vulcanizer is a kind of equipment for continuous vulcanization flat rubber belting or V band.When vulcanization, steam is passed through in vulcanized drum
Or conduction oil, made-up belt enter between press belt and vulcanized drum by regulating roller, are tensioned press belt by tensioning apparatus and extension roller,
And be pressed on made-up belt, it pressurizes to made-up belt.Transmission device drives live-roller, and keeps vulcanized drum slow by the frictional drive of press belt
Slow-speed is dynamic, and other rollers is driven to rotate, and vulcanized drum heats vulcanization of the made-up belt realization to made-up belt.Since rubber is the bad of heat
Conductor, tradition will lead to made-up belt two sides uneven heating in the vulcanization of made-up belt side one-way heating, and then influence vulcanization speed
Degree reduces curing efficiency.It is general using in sheet metal pressure in order to improve the production efficiency of drum vulcanizer, shorten vulcanization time
The method that electricity auxiliary heating equipment is added on the outside of power band realizes the Bidirectional heating to made-up belt.
Currently used electricity auxiliary heating equipment mainly has tubular metal far infrared heater and quartz ampoule far infrared to add
Two kinds of thermal.Its principle of heating is after heating wire is powered to external radiation electromagnetic wave, and External reforming device is by electro-magnetic wave absorption
Conversion, obtains far-infrared electromagnetic wave, and far-infrared electromagnetic wave reaches thin steel as a kind of energy carrier by way of radiation
Plate press belt, sheet metal press belt absorb its internal generation fuel factor after far-infrared electromagnetic wave, and sheet metal press belt again will
Heat transfer is to made-up belt, to heat to made-up belt.Electricity auxiliary heating equipment can promote to vulcanize to a certain extent into
Journey, but be not radiated on sheet metal press belt since part far-infrared electromagnetic wave is dispersed into air, it is in addition radiated thin
Far infrared electromagnetic on plate pressure band and it is not all can absorb in wave-length coverage at it, therefore existing electricity auxiliary heating is set
Standby electric conversion efficiency is very low, and there are serious energy wastes.
A kind of drum vulcanizer electromagnetic induction assisted heating device of CN201310250585.8, mainly by electromagnetic coil, arc
Shape plate and infrared measurement of temperature element composition, arc panel inner surface and vulcanized drum keep certain distance, and arc panel is fixed on the rack, arc
Xing Ban inner surface center of arc is overlapped with the center of vulcanized drum, and arc panel length is identical as vulcanized drum, opens up one on the inside of arc panel
The equally distributed deep hole of fixed number amount is fitted with an electromagnetic coil, the height and deep hole depth of electromagnetic coil in each deep hole
Identical, infrared measurement of temperature element is mounted on arc panel inner surface center.Using electromagnetic heating mode, heat is inside press belt
It generates and it is heated without introducing external heat source, therefore the temperature-rise period of press belt is substantially without energy consumption；Eddy current
Fuel factor makes press belt heating rapidly, can effectively improve heating efficiency, shortens curing cycle；The electromagnetic coil of adjacent two rows interlocks
Arrangement, so that upper heating uniformly, ensure that the uniformity of made-up belt vulcanization to press belt in the axial direction.
But drum vulcanizer manufacture rubber track is in use, easy sideslip, causes the surface evenness of rubber track
It is poor.
Summary of the invention
In order to overcome the above-mentioned deficiencies of the prior art, it is permanent by automatic adjustment jockey pulley tension that the present invention provides one kind
Determine size, realizes the drum vulcanizer of automatic deviation correction.
The technical scheme adopted by the invention is that: rubber track processing automatic deviation correction drum vulcanizer, including be connected to
Vulcanization roller on frame, the idler roller set on vulcanization roller one end, and further include volume set on a support roller of the vulcanization roller other end
Around the steel band being stretched between vulcanization roller, idler roller and a support roller；Wherein: idler roller is connected to the cunning of frame by sliding block
It is slided on rail, sliding block is tensioned power source by connection axis connection, and tensioning power source obtains steel band by tension sensor and is being tensioned
Tension on roller, and tension sensor is supported on the outside that steel band corresponds to idler roller by bracket, and then automatically adjusts steel band
With the Tensity size of idler roller.
Further, the bottom of sliding block also passes through two vertical connecting rod connection lateral-thrust units, lateral-thrust unit
Including lateral push rod and pushing motor, two vertical connecting rods connect lateral push rod, and pushing motor pushes lateral push rod laterally to transport
It is dynamic, and then realized with movable slider and idler roller transverse movement and the transverse direction of idler roller is finely tuned.
Further, lateral push rod corresponds to and further respectively has a position-limited box at every vertical connecting rod position, each limit
Position box corresponds to and is equipped with horizontal concrete chute at the position of vertical connecting rod, and then the idler roller that sliding block connects is limited to horizontal concrete chute
Sliding in stroke range.
Further, it is tensioned power source and pushing motor is all connected with deviation correcting device, deviation correcting device control tensioning power
The working condition in source and pushing motor, and then the Tensity size of idler roller is controlled in constant numberical range.
Further, tensioning power source is one of motor, oil cylinder and cylinder.
Compared with prior art, the beneficial effects of the present invention are: drum vulcanizer of the invention, by corresponding in idler roller
Vulcanization machine frame on sliding rail is set, and using the Tensity size of tension sensor detection steel band and idler roller, immediately will
Force data is transferred to tensioning power source, and tensioning power source once detects that the size of tensile force changes, drives its edge at once
The Tensity size of movement adjustment steel band and idler roller on sliding rail, to prevent steel belt deviation.It finally ensure that vulcanization rubber obtained
The uniform performance of glue runway, to improve its service life.
Detailed description of the invention
Fig. 1 is the structure chart of one embodiment of rubber track processing automatic deviation correction drum vulcanizer；
Wherein: 1- frame, 2- vulcanize roller, 3- idler roller, 4- support roller, 5- sliding block, 6- sliding rail, 7- connecting shaft, 8- tensioning power
Source, 9- tension sensor, 10- steel band, the vertical connecting rod of 11-, 12- lateral-thrust unit, 121- transverse direction push rod, 122- push electricity
Machine；13- position-limited box, 131- horizontal concrete chute；14- deviation correcting device.
Specific embodiment
In order to deepen the understanding of the present invention, present invention will be further explained below with reference to the attached drawings and examples, the implementation
Example for explaining only the invention, does not constitute protection scope of the present invention and limits.
As shown in Figure 1, rubber track processing automatic deviation correction drum vulcanizer, including the vulcanization roller being connected on frame 1
2, the idler roller 3 set on vulcanization 2 one end of roller, and further include that winding is stretched in set on a support roller 4 of vulcanization 2 other end of roller
Vulcanize the steel band 10 between roller 2, idler roller 3 and a support roller 4；Wherein: idler roller 3 is connected to the cunning of frame 1 by sliding block 5
It is slided on rail 6, sliding block 5 obtains steel band by tension sensor 9 by the connection tensioning power source 8 of connecting shaft 7, tensioning power source 8
10 tension on idler roller 3, and tension sensor 9 is supported on the outside of the corresponding idler roller 3 of steel band 10 by bracket 15, into
And automatically adjust the Tensity size of steel band 10 Yu idler roller 3.
In the above-described embodiments, the bottom of sliding block 5 also passes through the two vertical connection of connecting rods 11 lateral-thrust units 12, horizontal
Include that lateral push rod 121 and pushing motor 122, two vertical connecting rods 11 connect lateral push rod 121 to thrust device 12, pushes
Motor 122 pushes lateral 121 transverse movement of push rod, and then realizes with movable slider 5 and 3 transverse movement of idler roller to idler roller 3
Laterally fine tuning.
In the above-described embodiments, a limit is further respectively had at corresponding every 11 position of vertical connecting rod of lateral push rod 121
Box 13, that each position-limited box corresponds to and is equipped with horizontal concrete chute 131 at the position of vertical connecting rod 11, and then sliding block 5 is connected
Tight roller 3 is limited to sliding in the stroke range of horizontal concrete chute 131.
In the above-described embodiments, it is tensioned power source 8 and pushing motor 122 is all connected with deviation correcting device 14, deviation correcting device
The working condition of 14 control tensioning power sources 8 and pushing motor 122, and then the Tensity size of idler roller is controlled in constant numerical value
Range.
In the above-described embodiments, tensioning power source 8 is one of motor, oil cylinder and cylinder, all has preferable use
Effect, while cost is also easy to control.
What the embodiment of the present invention was announced is preferred embodiment, and however, it is not limited to this, the ordinary skill people of this field
Member, easily according to above-described embodiment, understands spirit of the invention, and make different amplification and variation, but as long as not departing from this
The spirit of invention, all within the scope of the present invention.
Claims (5)
1. rubber track processing automatic deviation correction drum vulcanizer, it is characterised in that: including the vulcanization roller being connected on frame (1)
(2), it is set to the idler roller (3) of vulcanization roller (2) one end, and is set to a support roller (4) of vulcanization roller (2) other end, further includes
Winding is stretched in the steel band (10) between vulcanization roller (2), idler roller (3) and a support roller (4)；Wherein:
Idler roller (3) is connected on the sliding rail (6) of frame (1) by sliding block (5) and is slided, and sliding block (5) is connected by connecting shaft (7)
It being tensioned power source (8), tensioning power source (8) obtains the tension of steel band (10) on idler roller (3) by tension sensor (9),
And tension sensor (9) is supported on the outside of steel band (10) corresponding idler roller (3) by bracket (15), and then automatically adjusts steel
The Tensity size of band (10) and idler roller (3).
2. rubber track processing automatic deviation correction drum vulcanizer according to claim 1, it is characterised in that: the sliding block
(5) bottom also passes through two vertical connecting rod (11) connections lateral-thrust unit (12), lateral-thrust unit (12) packet
Lateral push rod (121) and pushing motor (122) are included, two vertical connecting rods (11) connect lateral push rod (121), pushing motor
(122) lateral push rod (121) transverse movement is pushed, and then is realized with movable slider (5) and idler roller (3) transverse movement to idler roller
(3) lateral fine tuning.
3. rubber track processing automatic deviation correction drum vulcanizer according to claim 2, it is characterised in that: lateral push rod
(121) position-limited box (13) is further respectively had at corresponding every vertical connecting rod (11) position, each position-limited box is corresponding vertical
Horizontal concrete chute (131) are equipped at the position of connecting rod (11), and then the idler roller (3) that sliding block (5) connect is limited to lateral cunning
Sliding in the stroke range of slot (131).
4. rubber track processing automatic deviation correction drum vulcanizer according to claim 3, it is characterised in that: tensioning power
Source (8) and pushing motor (122) are all connected with deviation correcting device (14), deviation correcting device (14) control tensioning power source (8)
With the working condition of pushing motor (122), and then control idler roller Tensity size in constant numberical range.
5. rubber track processing automatic deviation correction drum vulcanizer according to any one of claims 1-4, feature exist
In: tensioning power source (8) is one of motor, oil cylinder and cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710684370.5A CN109382942A (en) | 2017-08-11 | 2017-08-11 | Rubber track processing automatic deviation correction drum vulcanizer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710684370.5A CN109382942A (en) | 2017-08-11 | 2017-08-11 | Rubber track processing automatic deviation correction drum vulcanizer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109382942A true CN109382942A (en) | 2019-02-26 |
Family
ID=65415217
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710684370.5A Pending CN109382942A (en) | 2017-08-11 | 2017-08-11 | Rubber track processing automatic deviation correction drum vulcanizer |
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| Country | Link |
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| CN (1) | CN109382942A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114434700A (en) * | 2022-02-23 | 2022-05-06 | 江阴市春生胶带有限公司 | Double-vulcanizing-drum structure |
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|---|---|---|---|---|
| CN203877588U (en) * | 2014-05-26 | 2014-10-15 | 宁波双盾纺织帆布实业有限公司 | Canvas tension balancing device |
| CN204622411U (en) * | 2015-05-15 | 2015-09-09 | 鑫永铨股份有限公司 | The drum type vulcanizing equipment that can enhance productivity |
| CN105881793A (en) * | 2016-05-18 | 2016-08-24 | 贵州大自然科技股份有限公司 | Anti-deviating energy-saving type microwave vulcanization device achieving stable vulcanization and using method thereof |
| CN205631164U (en) * | 2016-05-18 | 2016-10-12 | 贵州大自然科技股份有限公司 | Vulcanize stable off tracking microwave vulcanization device that prevents |
| CN205870961U (en) * | 2016-06-27 | 2017-01-11 | 大连华韩橡塑机械有限公司 | Drum -type vulcanizer |
| CN205870958U (en) * | 2016-06-27 | 2017-01-11 | 大连华韩橡塑机械有限公司 | Automatic deviation correction device |
| CN106698038A (en) * | 2016-12-09 | 2017-05-24 | 浙江三维橡胶制品股份有限公司 | Traction machine provided with safety protection fences and used for production of rubber conveying belt |
| CN207267318U (en) * | 2017-08-11 | 2018-04-24 | 海安淑洁体育设施有限公司 | Automatic deviation correction drum vulcanizer is used in rubber track processing |
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2017
- 2017-08-11 CN CN201710684370.5A patent/CN109382942A/en active Pending
Patent Citations (8)
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|---|---|---|---|---|
| CN203877588U (en) * | 2014-05-26 | 2014-10-15 | 宁波双盾纺织帆布实业有限公司 | Canvas tension balancing device |
| CN204622411U (en) * | 2015-05-15 | 2015-09-09 | 鑫永铨股份有限公司 | The drum type vulcanizing equipment that can enhance productivity |
| CN105881793A (en) * | 2016-05-18 | 2016-08-24 | 贵州大自然科技股份有限公司 | Anti-deviating energy-saving type microwave vulcanization device achieving stable vulcanization and using method thereof |
| CN205631164U (en) * | 2016-05-18 | 2016-10-12 | 贵州大自然科技股份有限公司 | Vulcanize stable off tracking microwave vulcanization device that prevents |
| CN205870961U (en) * | 2016-06-27 | 2017-01-11 | 大连华韩橡塑机械有限公司 | Drum -type vulcanizer |
| CN205870958U (en) * | 2016-06-27 | 2017-01-11 | 大连华韩橡塑机械有限公司 | Automatic deviation correction device |
| CN106698038A (en) * | 2016-12-09 | 2017-05-24 | 浙江三维橡胶制品股份有限公司 | Traction machine provided with safety protection fences and used for production of rubber conveying belt |
| CN207267318U (en) * | 2017-08-11 | 2018-04-24 | 海安淑洁体育设施有限公司 | Automatic deviation correction drum vulcanizer is used in rubber track processing |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114434700A (en) * | 2022-02-23 | 2022-05-06 | 江阴市春生胶带有限公司 | Double-vulcanizing-drum structure |
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