CN219254437U - Stud welding device applied to non-standard parts - Google Patents
Stud welding device applied to non-standard parts Download PDFInfo
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- CN219254437U CN219254437U CN202223535062.1U CN202223535062U CN219254437U CN 219254437 U CN219254437 U CN 219254437U CN 202223535062 U CN202223535062 U CN 202223535062U CN 219254437 U CN219254437 U CN 219254437U
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- clamping
- stud welding
- plate
- overturning
- turnover
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The utility model discloses a stud welding device applied to non-standard parts, which comprises a group frame and a turnover plate hinged on the group frame, wherein a turnover cylinder is arranged on the group frame, and the movable end of the turnover cylinder is connected to the turnover plate; the overturning plate is provided with a clamping assembly for clamping the non-standard parts; the clamping assembly comprises a clamping air cylinder and a connecting plate used for being connected with the overturning plate, the movable end of the clamping air cylinder is connected with a clamping rod through a connecting rod, a clamping block is arranged on the clamping rod, a tooling block is arranged at the corresponding position of the overturning plate and the clamping block, a photoelectric detector is arranged on the clamping block, and the clamping assembly further comprises a display lamp arranged on the assembly frame. The utility model adopts pneumatic overturning to change the angle required during welding, and has high cost performance, time and labor saving and stable and reliable structure compared with motor overturning and manual overturning; meanwhile, a photoelectric detector is arranged, so that the product qualification rate is ensured.
Description
Technical Field
The utility model belongs to the technical field of stud welding devices, and particularly relates to a stud welding device applied to non-standard parts.
Background
Because of the special structure of the automobile, the interior of the automobile needs a non-standard part as shown in the figure 1, and a plurality of studs are welded on the non-standard part for connecting with other parts on the automobile; when the non-standard part is subjected to stud welding, the welding angle needs to be adjusted due to the abnormal shape of the non-standard part, the non-standard part is manually turned over in the prior art, and then the non-standard part is welded on the non-standard part, but the manual turning over is time-consuming and labor-consuming, and the stability during welding cannot be ensured; the stud welding is assisted by adopting motor overturning equipment, the motor overturning equipment has high cost and complex structure, and large-batch nonstandard equipment is difficult to produce; after the welding is finished, the two auxiliary stud welding schemes cannot detect the missing welding, and if the missing welding condition occurs, reworking is needed, so that the production efficiency and the primary qualification rate are reduced, and the unnecessary production cost is increased.
Disclosure of Invention
The utility model aims to: the utility model aims to provide a stud welding device which is accurate in detection and low in cost and is applied to non-standard parts.
The technical scheme is as follows: the utility model relates to a stud welding device applied to non-standard parts, which comprises a group frame and a turnover plate hinged on the group frame, wherein a turnover cylinder is arranged on the group frame, and the movable end of the turnover cylinder is connected to the turnover plate; the overturning plate is provided with a clamping assembly for clamping the non-standard parts; the clamping assembly comprises a clamping air cylinder and a connecting plate used for being connected with the overturning plate, the movable end of the clamping air cylinder is connected with a clamping rod through a connecting rod, a clamping block is arranged on the clamping rod, a tooling block is arranged at the corresponding position of the overturning plate and the clamping block, a photoelectric detector is arranged on the clamping block, and the clamping assembly further comprises a display lamp arranged on the assembly frame.
The clamping assemblies are provided with three groups, and the positions of the clamping assemblies of each group correspond to the positions of the screws on the non-standard parts.
And the screw placing box for placing screws is also arranged on the group frame.
And the welding gun placing frame for placing the welding gun is also arranged on the group frame.
And the turnover button for controlling the turnover cylinder is also arranged on the group frame.
And the clamping button for controlling the clamping cylinder is also arranged on the group frame.
The device also comprises a PLC control box and an air source device connected with the PLC control box.
The beneficial effects are that: compared with the prior art, the utility model has the following advantages: the utility model adopts pneumatic overturning to change the angle required during welding, and has high cost performance, time and labor saving and stable and reliable structure compared with motor overturning and manual overturning; meanwhile, the photoelectric detector is arranged, the detection result is displayed through light, so that relevant personnel can find out the position of the missed nails in time, and the product qualification rate is guaranteed.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present utility model;
FIG. 2 is a rear view of the interior of the present utility model;
FIG. 3 is a side view of the clamping device of the present utility model;
FIG. 4 is a schematic view of the structure of the clamping device of the present utility model;
fig. 5 is a schematic diagram of a non-standard construction.
Detailed Description
As shown in fig. 1-5, the stud welding device applied to non-standard parts comprises a group frame 1, wherein rollers are arranged at the bottom of the group frame 1, handles are arranged at the side parts of the group frame, one side of the top of the group frame 1 is connected with a turnover plate 3 through a hinged plate 2, a turnover cylinder 12 is arranged in the group frame 1, the fixed end of the turnover cylinder 12 is arranged on the group frame 1, and the movable end of the turnover cylinder is hinged with the turnover plate 3; three groups of clamping devices 4 are arranged on the turnover plate 3, the clamping devices 4 comprise clamping air cylinders 42 and connecting plates 41 used for connecting the turnover plate 3, movable ends of the clamping air cylinders 42 are connected with clamping rods 44 through connecting rods 43, clamping blocks 46 are arranged on the clamping rods 44, and tooling blocks 45 are arranged on the turnover plate 3 and correspond to the clamping blocks 46; two clamping blocks 46 are arranged on each group of clamping rods 44, and the photoelectric detector 16 is arranged on each clamping block 46; the whole device is used for welding the screw 15 on the non-standard 14 as shown in fig. 5, so that the position of each group of clamping devices 4 corresponds to the position of the screw 15, the non-standard 14 is clamped by the clamping blocks 46 and the tooling blocks 45, and the photoelectric detector 16 is used for detecting whether the screw 15 is in place or not; the assembly frame 1 is provided with a screw placing box 5 for placing screws 15, a welding gun placing frame 6 for placing welding guns, a turnover button 8 for controlling a turnover cylinder 12 and a clamping button 9 for controlling a clamping cylinder 42; in order to ensure the normal operation of the device, a PLC control box 11 and an air source device 5 are arranged on the assembly frame 1, and the PLC control box is respectively connected with the overturning button 8 and the clamping button 9 through wires.
The working flow is as follows: placing the non-standard part 14 on the tooling block 45, pressing the clamping button 9, automatically pressing the non-standard part 14 by the clamping assembly 4, and welding the screw 15 on the non-standard part 14 by a related person by using a stud welding gun; for the position which needs to be turned to be welded, the turning button 8 controls the turning cylinder 12 to rotate the turning plate 3 to a proper position, and stud welding operation is continued; when all screws 15 are welded, detection and display are performed by the photodetector 16 and the display lamp 10.
Claims (7)
1. The stud welding device for the non-standard parts is characterized by comprising a group frame (1) and a turnover plate (3) hinged to the group frame (1), wherein a turnover cylinder (12) is arranged on the group frame (1), and the movable end of the turnover cylinder (12) is connected to the turnover plate (3); the overturning plate (3) is provided with a clamping assembly (4) for clamping the non-standard piece (14); the clamping assembly (4) comprises a clamping air cylinder (42) and a connecting plate (41) used for being connected with the overturning plate (3), the movable end of the clamping air cylinder (42) is connected with a clamping rod (44) through a connecting rod (43), a clamping block (46) is arranged on the clamping rod (44), a tooling block (45) is arranged at the corresponding position of the overturning plate (3) and the clamping block (46), a photoelectric detector (16) is arranged on the clamping block (46), and a display lamp (10) is further arranged on the assembly frame (1).
2. Stud welding device for non-standard applications according to claim 1, characterized in that the clamping assemblies (4) are provided in three groups, the position of the clamping assembly (4) of each group corresponding to the position of the screw (15) on the non-standard (14).
3. Stud welding device for non-standard applications according to claim 1, characterized in that the set rack (1) is also fitted with a screw placement box (7) for placing screws (15).
4. Stud welding device for non-standard parts according to claim 1, characterized in that the set of frames (1) is also provided with a welding gun holder (6) for placing a welding gun.
5. A stud welding apparatus for non-standard applications according to claim 3, characterized in that the set of frames (1) is further provided with a turn button (8) for controlling the turn cylinder (12).
6. Stud welding device for non-standard parts according to claim 1, characterized in that the group frame (1) is also fitted with a clamping button (9) for controlling the clamping cylinder (42).
7. The stud welding apparatus for non-standard parts according to claim 1, further comprising a PLC control box (11) and an air source device (5) connected to the PLC control box (11).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223535062.1U CN219254437U (en) | 2022-12-27 | 2022-12-27 | Stud welding device applied to non-standard parts |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223535062.1U CN219254437U (en) | 2022-12-27 | 2022-12-27 | Stud welding device applied to non-standard parts |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219254437U true CN219254437U (en) | 2023-06-27 |
Family
ID=86865393
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223535062.1U Active CN219254437U (en) | 2022-12-27 | 2022-12-27 | Stud welding device applied to non-standard parts |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219254437U (en) |
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2022
- 2022-12-27 CN CN202223535062.1U patent/CN219254437U/en active Active
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