CN219235707U - Multistage batching agitator - Google Patents
Multistage batching agitator Download PDFInfo
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- CN219235707U CN219235707U CN202320869836.XU CN202320869836U CN219235707U CN 219235707 U CN219235707 U CN 219235707U CN 202320869836 U CN202320869836 U CN 202320869836U CN 219235707 U CN219235707 U CN 219235707U
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- 238000002156 mixing Methods 0.000 claims abstract description 112
- 238000003756 stirring Methods 0.000 claims abstract description 89
- 238000005192 partition Methods 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 73
- 238000009434 installation Methods 0.000 claims description 8
- 239000004567 concrete Substances 0.000 abstract description 15
- 239000000654 additive Substances 0.000 abstract description 4
- 230000000996 additive effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000004615 ingredient Substances 0.000 description 27
- 230000000694 effects Effects 0.000 description 10
- 238000000034 method Methods 0.000 description 4
- 239000000203 mixture Substances 0.000 description 4
- 238000007580 dry-mixing Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 239000004568 cement Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 108010053481 Antifreeze Proteins Proteins 0.000 description 1
- 230000002528 anti-freeze Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
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Abstract
本实用新型公开了一种多级配料搅拌器,属于混凝土添加剂生产技术领域,包括底板,所述底板的上表面转动安装有搅拌桶,所述底板上设置有调节搅拌桶转动角度的角度调节机构,所述搅拌桶的上表面安装有电机和两个加料斗,所述搅拌桶的底端开设有下料口且下料口处安装有底盖,所述搅拌桶内转动安装有搅拌杆一,且所述搅拌杆一的顶端与电机输出轴固定连接,所述搅拌杆一的外表面转动安装有两个隔板,所述隔板固定安装在搅拌桶内壁,两个所述隔板将搅拌桶内分隔成三个搅拌工作空间,通过设置角度调节机构、搅拌桶和下料管,利用角度调节机构能够调节搅拌桶的转动角度,便于下料管的下料工作,使得配料下料更加彻底。
The utility model discloses a multi-stage batching agitator, which belongs to the technical field of concrete additive production and comprises a bottom plate, the upper surface of the bottom plate is rotatably installed with a mixing bucket, and the bottom plate is provided with an angle adjustment mechanism for adjusting the rotation angle of the mixing bucket , the upper surface of the mixing tank is equipped with a motor and two feeding hoppers, the bottom of the mixing tank is provided with a feeding port and a bottom cover is installed at the feeding port, and a stirring rod is installed in the rotating tank. , and the top of the stirring rod one is fixedly connected with the output shaft of the motor, the outer surface of the stirring rod one is rotatably equipped with two partitions, and the partitions are fixedly mounted on the inner wall of the mixing tank, and the two partitions will The mixing tank is divided into three mixing working spaces. By setting the angle adjustment mechanism, the mixing tank and the feeding pipe, the angle adjusting mechanism can be used to adjust the rotation angle of the mixing drum, which is convenient for the feeding work of the feeding pipe and makes the batching and feeding easier. thorough.
Description
技术领域technical field
本实用新型涉及混凝土添加剂生产技术领域,尤其涉及一种多级配料搅拌器。The utility model relates to the technical field of concrete additive production, in particular to a multi-stage batching mixer.
背景技术Background technique
混凝土是一种将细骨料和粗骨料用水泥粘结,经过一段时间硬化而形成的复合材料,目前高耐久大掺量再生粗骨料混凝土一般通过建筑固废料再利用进行制备,在制备过程中通过优化再生粗骨料掺量及胶凝材料类型,来增强大掺量再生粗骨料混凝土的抗氯离子渗透性能和抗冻性能,使混凝土具有较强的使用性能,进而提高高耐久大掺量再生粗骨料混凝土的使用可靠性,混凝土外加剂是在搅拌混凝土过程中掺入,占水泥质量5%以下的,能显著改善混凝土性能的化学物质。混凝土外加剂的特点是品种多、掺量小,对混凝土的性能影响较大具有投资少、见效快、技术经济效益显著的特点。Concrete is a composite material formed by bonding fine aggregate and coarse aggregate with cement and hardening after a period of time. At present, high-durability and large-volume recycled coarse aggregate concrete is generally prepared by recycling construction solid waste. In the preparation process, by optimizing the amount of recycled coarse aggregate and the type of cementitious material, the anti-chloride ion penetration and anti-freeze performance of large-volume recycled coarse aggregate concrete is enhanced, so that the concrete has strong performance and further improves the high-quality concrete. The use reliability of durable large-volume recycled coarse aggregate concrete, concrete admixtures are mixed in the process of mixing concrete, accounting for less than 5% of the cement mass, and can significantly improve the performance of concrete. Concrete admixtures are characterized by many varieties and small dosage, which have a great influence on the performance of concrete, and have the characteristics of less investment, quick results, and remarkable technical and economic benefits.
现有的多级混凝土添加剂生产配料搅拌器,一般需要对将上一次混合的配料取出才能够进行下一次搅拌工作,从而会影响到工作效率,且在搅拌时搅拌方向较为单一,使得混合不够充分。The existing multi-stage concrete additive production batching mixer generally needs to take out the previous mixing batching before the next mixing work, which will affect the work efficiency, and the mixing direction is relatively single during mixing, making the mixing insufficient. .
实用新型内容Utility model content
本实用新型提出的一种多级配料搅拌器,解决了现有的多级混凝土添加剂生产配料搅拌器,一般需要对将上一次混合的配料取出才能够进行下一次搅拌工作,从而会影响到工作效率,且在搅拌时搅拌方向较为单一,使得混合不够充分的问题。A multi-level batching mixer proposed by the utility model solves the problem of the existing multi-level concrete additive production batching mixer, which generally needs to take out the last mixed batching before the next mixing work, which will affect the work. Efficiency, and the stirring direction is relatively single when stirring, which makes the problem of insufficient mixing.
为了实现上述目的,本实用新型采用了如下技术方案:一种多级配料搅拌器,包括底板,所述底板的上表面转动安装有搅拌桶,所述底板上设置有调节搅拌桶转动角度的角度调节机构,所述搅拌桶的上表面安装有电机和两个加料斗,所述搅拌桶的底端开设有下料口且下料口处安装有底盖,所述搅拌桶内转动安装有搅拌杆一,且所述搅拌杆一的顶端与电机输出轴固定连接,所述搅拌杆一的外表面转动安装有两个隔板,所述隔板固定安装在搅拌桶内壁,两个所述隔板将搅拌桶内分隔成三个搅拌工作空间,所述搅拌杆一的外表面固定安装有若干个固定杆和安装架,所述固定杆和安装架之间转动安装有两个搅拌杆二,且所述安装架内设置有用于驱使搅拌杆二转动的转动机构,所述搅拌桶的侧面固定安装有若干个下料管且若干个下料管上均固定安装有电动阀,所述下料管的两端均贯穿搅拌桶的外表面且分别延伸至相近的两个工作空间内,所述搅拌桶上安装有出料管且出料管上安装有阀门,所述出料管位于中间位置的工作空间处。In order to achieve the above object, the utility model adopts the following technical scheme: a multi-stage batching mixer, including a bottom plate, the upper surface of the bottom plate is rotatably equipped with a mixing bucket, and the bottom plate is provided with an angle for adjusting the rotation angle of the mixing bucket Adjusting mechanism, the upper surface of the mixing bucket is equipped with a motor and two feeding hoppers, the bottom of the mixing bucket is provided with a discharge port and a bottom cover is installed at the discharge port, and a stirring device is installed in the rotation of the mixing tank Rod 1, and the top of the stirring rod 1 is fixedly connected with the output shaft of the motor, and the outer surface of the stirring rod 1 is rotatably equipped with two partitions, the partitions are fixedly installed on the inner wall of the mixing tank, and the two partitions The plate divides the inside of the mixing tank into three mixing working spaces. The outer surface of the stirring rod 1 is fixedly equipped with several fixing rods and mounting brackets, and two stirring
采用上述方案,通过设置角度调节机构、搅拌桶和下料管,利用角度调节机构能够调节搅拌桶的转动角度,便于下料管的下料工作,使得配料下料更加彻底,加快下料速度,通过设置电机、搅拌杆一、固定杆、安装架、搅拌杆二和转动机构,利用电机带动搅拌杆一转动,搅拌杆一转动通过固定杆和安装架带动搅拌杆二同步转动,实现对配料的搅拌工作,同时配合转动机构驱使搅拌杆二发生自转,使得搅拌杆二在跟随搅拌杆一转动的同时能够自转对搅拌桶内的配料进行搅拌,进一步提高搅拌效果,同时使配料混合更加充分。Using the above scheme, by setting the angle adjustment mechanism, the mixing barrel and the feeding pipe, the rotation angle of the mixing barrel can be adjusted by using the angle adjusting mechanism, which facilitates the feeding work of the feeding pipe, makes the batching and feeding more thorough, and speeds up the feeding speed. By setting the motor, stirring rod 1, fixed rod, mounting frame, stirring
上述方案中,需要说明的是,所述电机与外接电源电性连接。In the above solution, it should be noted that the motor is electrically connected to an external power supply.
作为本实用新型的一种优选方案,所述底板的上表面固定安装有水箱且水箱的侧面安装有加水斗,所述搅拌桶的外表面固定安装有环形水管和水泵,所述环形水管上固定安装有若干个喷头且搅拌桶上开设配合喷头使用的安装孔,所述水泵的进水管贯穿水箱并延伸至水箱内水面以下,所述水箱的出水管与环形水管相连通。As a preferred solution of the present utility model, a water tank is fixedly installed on the upper surface of the bottom plate and a water bucket is installed on the side of the water tank, and an annular water pipe and a water pump are fixedly installed on the outer surface of the mixing bucket. Several nozzles are installed and the mixing barrel is provided with mounting holes for the nozzles. The water inlet pipe of the water pump runs through the water tank and extends below the water surface in the water tank. The water outlet pipe of the water tank communicates with the annular water pipe.
采用上述方案,通过设置水箱、水泵、环形水管和水泵,利用水箱能够将水箱内的抽出送入环形水管内,然后通过水泵排出,能够实现对搅拌桶的加水工作,进而同时能够实现配料干混和湿混工作的功能,提高使用的多样性。With the above scheme, by setting up a water tank, a water pump, an annular water pipe and a water pump, the water in the water tank can be pumped into the annular water pipe by using the water tank, and then discharged through the water pump, which can realize the work of adding water to the mixing tank, and at the same time can realize the dry mixing of ingredients The function of wet mixing work improves the versatility of use.
上述方案中,需要说明的是,所述水泵与外接电源电性连接。In the above solution, it should be noted that the water pump is electrically connected to an external power supply.
作为本实用新型的一种优选方案,所述角度调节机构包括固定安装在水箱上的气缸,所述气缸的顶端铰接有梯形的滑块,所述搅拌桶的外表面固定安装有梯形的滑轨,所述滑块滑动安装在滑轨内。As a preferred solution of the utility model, the angle adjustment mechanism includes a cylinder fixedly installed on the water tank, a trapezoidal slider is hinged on the top of the cylinder, and a trapezoidal slide rail is fixedly installed on the outer surface of the mixing bucket , the slider is slidably installed in the slide rail.
采用上述方案,通过设置气缸、滑块和滑轨,利用气缸驱使滑块上下运动使滑块在滑轨内滑动,进而使得搅拌桶发生转动,实现对搅拌桶的角度调节,便于下料管的下料工作,使下料更加彻底,且可以进行不同方向的整体转动混料搅拌,有效提升配料搅拌效果。Using the above scheme, by setting the cylinder, the slider and the slide rail, the cylinder is used to drive the slider to move up and down to make the slider slide in the slide rail, and then the mixing tank is rotated to realize the angle adjustment of the mixing tank, which is convenient for the feeding pipe. The blanking work makes the blanking more thorough, and can carry out overall rotation and mixing in different directions, effectively improving the mixing effect of ingredients.
上述方案中,需要说明的是,所述电机与外接电源电性连接。In the above solution, it should be noted that the motor is electrically connected to an external power supply.
作为本实用新型的一种优选方案,所述转动机构包括固定安装在搅拌杆一外表面的齿轮一,所述安装架内转动安装有两个齿轮二,两个所述齿轮二轮轴的外表面与搅拌杆二的外表面均固定安装有皮带轮,所述齿轮一两侧的两个所述皮带轮之间均通过皮带传动连接。As a preferred solution of the present utility model, the rotating mechanism includes a gear 1 fixedly installed on the outer surface of the stirring rod 1, and two
采用上述方案,通过设置齿轮一、齿轮二、皮带轮和皮带,利用搅拌杆一带动齿轮一和安装架转动,安装架转动的同时带动齿轮二同步转动使齿轮二绕齿轮一转动,齿轮二绕齿轮一转动的同时与齿轮一相啮合,进而驱使齿轮二发生自转,齿轮二自转时通过皮带轮和皮带带动搅拌杆二同步转动,使得搅拌杆二发生自转,进而实现搅拌杆二绕搅拌杆一转动同时能够同时自转对配料进行搅拌,进而能够提高对配料的搅拌效果,使得配料之间混合更加均匀。Using the above scheme, by setting gear 1,
作为本实用新型的一种优选方案,所述固定杆和安装架之间固定安装有两个刮板,所述刮板的外表面与搅拌桶内壁相贴合。As a preferred solution of the present invention, two scrapers are fixedly installed between the fixed rod and the installation frame, and the outer surfaces of the scrapers are attached to the inner wall of the mixing tank.
采用上述方案,通过设置刮板,利用刮板能够对搅拌桶的内壁进行清理,同时能够避免搅拌过程中部分配料黏附残留在搅拌桶内,导致混合不到不均匀的情况出现,以保证配合混合的均匀性。Using the above scheme, by setting the scraper, the inner wall of the mixing tank can be cleaned by using the scraper, and at the same time, it can avoid part of the ingredients sticking and remaining in the mixing tank during the mixing process, resulting in uneven mixing, so as to ensure the mixing. uniformity.
本实用新型中:In the utility model:
该一种多级配料搅拌器通过设置隔板和下料管,利用隔板将搅拌桶内分割成若干个搅拌工作空间,配合下料管使得能够实现多批的搅拌工作,无需停机可实现连续性的搅拌工作,提高工作效率,同时实现多级搅拌工作,能够提高搅拌效果,使配料混合更加均匀;This kind of multi-stage batching agitator divides the mixing tank into several mixing working spaces by setting partitions and feeding pipes. With the feeding pipes, it can realize multiple batches of mixing work, and can realize continuous mixing without stopping. Unique mixing work, improve work efficiency, and realize multi-stage mixing work at the same time, which can improve the mixing effect and make the ingredients mix more evenly;
该一种多级配料搅拌器通过设置电机、搅拌杆一、固定杆、安装架、搅拌杆二和转动机构,利用电机带动搅拌杆一转动,搅拌杆一转动通过固定杆和安装架带动搅拌杆二同步转动,实现对配料的搅拌工作,同时配合转动机构驱使搅拌杆二发生自转,使得搅拌杆二在跟随搅拌杆一转动的同时能够自转对搅拌桶内的配料进行搅拌,进一步提高搅拌效果,同时使配料混合更加充分。This kind of multi-stage batching mixer is equipped with motor, stirring rod 1, fixed rod, mounting frame, stirring
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为本实用新型另一角度的结构示意图;Fig. 2 is the structural representation of another angle of the utility model;
图3为本实用新型搅拌桶的剖面结构示意图;Fig. 3 is the sectional structure schematic diagram of the mixing tank of the present utility model;
图4为本实用新型安装架的结构示意图。Fig. 4 is a structural schematic diagram of the mounting frame of the present invention.
图中:1、底板;2、搅拌桶;3、加料斗;4、电机;5、搅拌杆一;6、固定杆;7、安装架;8、搅拌杆二;9、刮板;10、齿轮一;11、齿轮二;12、皮带轮;13、皮带;14、隔板;15、水泵;16、水箱;17、加水斗;18、环形水管;19、喷头;20、气缸;21、滑块;22、滑轨;23、底盖;24、下料管;25、出料管。In the figure: 1. Bottom plate; 2. Mixing barrel; 3. Adding hopper; 4. Motor; 5. Stirring rod 1; 6. Fixed rod; 7. Mounting frame; Gear one; 11, gear two; 12, pulley; 13, belt; 14, clapboard; 15, water pump; 16, water tank; 17, water bucket; 18, annular water pipe; 19, nozzle; Block; 22, slide rail; 23, bottom cover; 24, feeding pipe; 25, discharging pipe.
具体实施方式Detailed ways
实施例Example
参照图1-4,本实用新型提供一种多级配料搅拌器,包括底板1,底板1的上表面转动安装有搅拌桶2,底板1上设置有调节搅拌桶2转动角度的角度调节机构,角度调节机构包括固定安装在水箱16上的气缸20,气缸20的顶端铰接有梯形的滑块21,搅拌桶2的外表面固定安装有梯形的滑轨22,滑块21滑动安装在滑轨22内,通过设置气缸20、滑块21和滑轨22,利用气缸20驱使滑块21上下运动使滑块21在滑轨22内滑动,进而使得搅拌桶2发生转动,实现对搅拌桶2的角度调节,便于下料管24的下料工作,使下料更加彻底,且可以进行不同方向的整体转动混料搅拌,有效提升配料搅拌效果;Referring to Figures 1-4, the utility model provides a multi-stage batching mixer, including a bottom plate 1, the upper surface of the bottom plate 1 is rotatably equipped with a
搅拌桶2的上表面安装有电机4和两个加料斗3,搅拌桶2的底端开设有下料口且下料口处安装有底盖23,搅拌桶2内转动安装有搅拌杆一5,且搅拌杆一5的顶端与电机4输出轴固定连接,搅拌杆一5的外表面转动安装有两个隔板14,隔板14固定安装在搅拌桶2内壁,两个隔板14将搅拌桶2内分隔成若干个搅拌工作空间,通过隔板14将搅拌桶2内分割成若干个搅拌工作空间,使得能够实现多批的搅拌工作,无需停机可实现连续性的搅拌工作,提高工作效率,同时实现多级搅拌工作,能够提高搅拌效果,使配料混合更加均匀;The upper surface of the
两个隔板14将搅拌桶2内分隔成三个搅拌工作空间,搅拌杆一5的外表面固定安装有若干个固定杆6和安装架7,固定杆6和安装架7之间固定安装有两个刮板9,刮板9的外表面与搅拌桶2内壁相贴合,通过设置刮板9,利用刮板9能够对搅拌桶2的内壁进行清理,同时能够避免搅拌过程中部分配料黏附残留在搅拌桶2内,导致混合不到不均匀的情况出现,以保证配合混合的均匀性;Two
固定杆6和安装架7之间转动安装有两个搅拌杆二8,且安装架7内设置有用于驱使搅拌杆二8转动的转动机构,转动机构包括固定安装在搅拌杆一5外表面的齿轮一10,安装架7内转动安装有两个齿轮二11,两个齿轮二11轮轴的外表面与搅拌杆二8的外表面均固定安装有皮带轮12,齿轮一10两侧的两个皮带轮12之间均通过皮带13传动连接,通过设置齿轮一10、齿轮二11、皮带轮12和皮带13,利用搅拌杆一5带动齿轮一10和安装架7转动,安装架7转动的同时带动齿轮二11同步转动使齿轮二11绕齿轮一10转动,齿轮二11绕齿轮一10转动的同时与齿轮一10相啮合,进而驱使齿轮二11发生自转,齿轮二11自转时通过皮带轮12和皮带13带动搅拌杆二8同步转动,使得搅拌杆二8发生自转,进而实现搅拌杆二8绕搅拌杆一5转动同时能够同时自转对配料进行搅拌,进而能够提高对配料的搅拌效果,使得配料之间混合更加均匀;Two
搅拌桶2的侧面固定安装有若干个下料管24且若干个下料管24上均固定安装有电动阀,下料管24的两端均贯穿搅拌桶2的外表面且分别延伸至相近的两个工作空间内,搅拌桶2上安装有出料管25且出料管25上安装有阀门,出料管25位于中间位置的工作空间处,通过设置角度调节机构、搅拌桶2和下料管24,利用角度调节机构能够调节搅拌桶2的转动角度,便于下料管24的下料工作,使得配料下料更加彻底,加快下料速度,通过设置电机4、搅拌杆一5、固定杆6、安装架7、搅拌杆二8和转动机构,利用电机4带动搅拌杆一5转动,搅拌杆一5转动通过固定杆6和安装架7带动搅拌杆二8同步转动,实现对配料的搅拌工作,同时配合转动机构驱使搅拌杆二8发生自转,使得搅拌杆二8在跟随搅拌杆一5转动的同时能够自转对搅拌桶2内的配料进行搅拌,进一步提高搅拌效果,同时使配料混合更加充分;The side of mixing
底板1的上表面固定安装有水箱16且水箱16的侧面安装有加水斗17,搅拌桶2的外表面固定安装有环形水管18和水泵15,环形水管18上固定安装有若干个喷头19且搅拌桶2上开设配合喷头19使用的安装孔,水泵15的进水管贯穿水箱16并延伸至水箱16内水面以下,水箱16的出水管与环形水管18相连通,通过设置水箱16、水泵15、环形水管18和水泵15,利用水箱16能够将水箱16内的抽出送入环形水管18内,然后通过水泵15排出,能够实现对搅拌桶2的加水工作,进而同时能够实现配料干混和湿混工作的功能,提高使用的多样性。The upper surface of the base plate 1 is fixedly equipped with a
工作原理:使用时,将需要混合的配料从加料斗3内倒入搅拌桶2内,然后打开电机4,电机4带动搅拌杆一5转动,搅拌杆一5转动通过固定杆6和安装架7带动搅拌杆二8同步转动,实现对配料的搅拌工作,安装架7转动的同时带动齿轮二11同步转动使齿轮二11绕齿轮一10转动,齿轮二11绕齿轮一10转动的同时与齿轮一10相啮合,进而驱使齿轮二11发生自转,齿轮二11自转时通过皮带轮12和皮带13带动搅拌杆二8同步转动,使得搅拌杆二8在跟随搅拌杆一5转动的同时能够自转对搅拌桶2内的配料进行搅拌,进一步提高搅拌效果,通过控制气缸20,使气缸20驱使滑块21上下运动,进而使得滑块21在滑轨22内滑动使搅拌桶2发生转动,通过控制电动阀,使配料经过下料管24进入下一个搅拌空间内,使得能够实现多批的搅拌工作,无需停机可实现连续性的搅拌工作,同时实现多级搅拌工作,提高工作效率,通过控制水泵15,利用水箱16能够将水箱16内的抽出送入环形水管18内,然后通过水泵15排出,能够实现对搅拌桶2的加水工作,进而同时能够实现配料干混和湿混工作的功能。Working principle: when in use, pour the ingredients to be mixed from the
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