CN219233920U - Automobile-used natural gas relief pressure valve die casting die - Google Patents

Automobile-used natural gas relief pressure valve die casting die Download PDF

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Publication number
CN219233920U
CN219233920U CN202320017521.2U CN202320017521U CN219233920U CN 219233920 U CN219233920 U CN 219233920U CN 202320017521 U CN202320017521 U CN 202320017521U CN 219233920 U CN219233920 U CN 219233920U
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die
cavity
plate
casting
natural gas
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慕云
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Shanghai E Xon Power System Co ltd
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Shanghai E Xon Power System Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/30Use of alternative fuels, e.g. biofuels

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Abstract

The utility model discloses a die casting die for a natural gas reducing valve for a vehicle, which comprises a bottom plate, a lower die table, an upper die base, a cylinder and a molded casting ejection structure, wherein the bottom plate can be fixed on a frame, the lower die table is arranged on the bottom plate, and a back plate is vertically fixed on the rear side of the bottom plate; the inner side of the lower die table is provided with a cavity, and the lower die table is provided with two die grooves; the two groups of cylinders are fixed on the back plate through angle irons, the shaft ends of the two groups of cylinders are connected with upper die holders, the upper die holders are matched with the die grooves to form a die casting die cavity, and the upper die holders can be close to and far away from the die grooves of the lower die table; the cavity is internally provided with a molded casting ejection structure which extends into the bottom side of the die cavity and can eject the molded valve casing in the die cavity. The utility model can avoid damage to the product caused by directly ejecting the ejector rod when separating the product from the die cavity by uniformly stressing the stripper plate, and further improves the qualification rate of the product taken out by the way.

Description

一种车用天然气减压阀压铸模具Die-casting mold for a natural gas pressure reducing valve for vehicles

技术领域technical field

本实用新型涉及天然气减压阀制造领域,具体为一种车用天然气减压阀压铸模具。The utility model relates to the field of manufacturing a natural gas pressure reducing valve, in particular to a die-casting mold for a natural gas pressure reducing valve for vehicles.

背景技术Background technique

近年来,压缩天然气作为一种气体燃料,燃烧充分,排放的有害物质低,符合环保要求,是一种理想的新能源汽车燃料。天然气一般以液态LNG或者气态CNG储存于储罐中。当储存于CNG气瓶中,瓶内压力一般为20MPa,使用时就需要在气瓶与使用终端之间用减压阀对气瓶内天然气进行减压。减压阀属于薄壁结构件,通常采用铝合金材料,用压铸工艺生产。In recent years, as a gaseous fuel, compressed natural gas has sufficient combustion, low emission of harmful substances, and meets environmental protection requirements. It is an ideal fuel for new energy vehicles. Natural gas is generally stored in storage tanks as liquid LNG or gaseous CNG. When stored in a CNG cylinder, the pressure inside the cylinder is generally 20MPa. When in use, it is necessary to use a pressure reducing valve between the cylinder and the terminal to decompress the natural gas in the cylinder. The pressure reducing valve is a thin-walled structural part, usually made of aluminum alloy and produced by die-casting process.

现有技术中减压阀的压铸工艺中存在如下缺陷:There are following defects in the die-casting process of the pressure reducing valve in the prior art:

一般压铸模具进行产品脱模的时候都是直接采用顶杆进行产品的顶出,但是由于薄壁结构件的减压阀产品刚成型出模的时候都比较脆弱,直接采用顶杆进行顶出的时候容易出现产品被顶坏的情况发生,即顶出的过程中受力不均导致产品出模损坏,无形中增加了产品的残次品率。Generally, the ejector pin is used to eject the product directly when the die-casting mold is demolded. However, since the pressure reducing valve product of the thin-walled structural part is relatively fragile when it is just formed, the ejector pin is directly used to eject the product. Sometimes it is easy for the product to be damaged by ejection, that is, the uneven force during the ejection process leads to damage to the product, which virtually increases the defective rate of the product.

实用新型内容Utility model content

本实用新型的目的在于提供一种车用天然气减压阀压铸模具,以解决上述背景技术中提出的问题。The purpose of this utility model is to provide a die-casting mold for a natural gas pressure reducing valve for a vehicle to solve the problems raised in the above-mentioned background technology.

为实现上述目的,本实用新型提供如下技术方案:一种车用天然气减压阀压铸模具,包括底板、下模台、上模座、气缸与成型铸件顶出结构,所述底板可固定于机架上,底板上装有下模台,底板后侧垂直固定有一背板;所述下模台内侧设有空腔,下模台上设有两模槽;所述气缸设有两组且其通过角铁固定在背板上,两组气缸轴端连接有上模座,上模座与模槽配合并形成一压铸模腔,上模座可相对下模台的模槽接近以及远离;所述空腔内装有伸进模槽底侧并可将模槽内成型阀壳顶出的成型铸件顶出结构,成型铸件顶出结构包括双轴电机、螺杆、螺套、锲形块、主杆、滑板与脱模组件,其中双轴电机两轴端分别连接螺杆,两螺杆末端转动连接于空腔侧壁。In order to achieve the above purpose, the utility model provides the following technical solutions: a die-casting mold for a natural gas pressure reducing valve for a vehicle, including a bottom plate, a lower mold table, an upper mold seat, a cylinder and a molded casting ejection structure, the bottom plate can be fixed on the machine On the frame, a lower mold platform is installed on the bottom plate, and a back plate is vertically fixed on the rear side of the bottom plate; a cavity is provided inside the lower mold platform, and two mold grooves are arranged on the lower mold platform; The angle iron is fixed on the back plate, and the shaft ends of the two groups of cylinders are connected with an upper mold base, which cooperates with the mold groove to form a die-casting mold cavity, and the upper mold base can be close to and far away from the mold groove of the lower mold table; The cavity is equipped with a molded casting ejection structure that extends into the bottom side of the mold groove and can eject the molded valve housing in the mold groove. The molded casting ejection structure includes a biaxial motor, screw, screw sleeve, wedge block, main rod, The sliding plate and the demoulding assembly, wherein the two shaft ends of the biaxial motor are respectively connected to the screw rods, and the ends of the two screw rods are connected to the side wall of the cavity in rotation.

优选的,两所述螺杆上均套装有螺套,螺套底侧与空腔底壁滑接,螺套上设有锲形块。Preferably, two screw rods are fitted with screw sleeves, the bottom side of the screw sleeves is in sliding contact with the bottom wall of the cavity, and wedge-shaped blocks are provided on the screw sleeves.

优选的,下模台内侧上端还设有通道,该通道内壁嵌装有导轨,滑板可与导轨滑接,滑板下端连接主杆,且主杆底端装有与锲形块端面接触的滚轮。Preferably, a channel is provided at the inner upper end of the lower mold table, and a guide rail is embedded in the inner wall of the channel, and the slide plate can slide with the guide rail.

优选的,脱模组件包括脱模杆与脱模板,其中脱模板设于模槽底侧。Preferably, the demoulding assembly includes a demoulding rod and a stripping plate, wherein the stripping plate is arranged on the bottom side of the mold cavity.

优选的,下模台顶端设有若干穿孔,脱模杆设有若干根且其下端连接滑板,其上端穿过穿孔并连接脱模板,脱模杆上套有弹簧。Preferably, the top of the lower mold table is provided with several perforations, and the demoulding rods are provided with several and the lower ends are connected to the slide plate, and the upper ends pass through the perforations and are connected to the stripping plate, and the stripping rods are covered with springs.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

本实用新型采用螺杆、螺套的配合,利用螺杆带动螺套移动,并使螺套带动锲形块,使锲形块端面初步与主杆底端接触并抵压,从而使得主杆能小幅度向上顶出,利用脱模板与多个脱模杆组成的脱模组件将产品逐渐顶出,由于多个脱模杆接触力更大,同时使脱模板受力均匀,可以在分离产品与模腔的时候避免直接采用顶杆顶出而导致产品损坏,通过这种方式对产品取出的合格率进一步提升。The utility model adopts the cooperation of the screw rod and the screw sleeve, uses the screw rod to drive the screw sleeve to move, and makes the screw sleeve drive the wedge-shaped block, so that the end surface of the wedge-shaped block initially contacts and presses the bottom end of the main rod, so that the main rod can be slightly Eject upwards, and use the demoulding assembly composed of the stripping plate and multiple stripping rods to gradually eject the product. Since the contact force of the multiple stripping rods is greater, and the force on the stripping plate is uniform, the product can be separated from the mold. Avoiding damage to the product due to direct ejection by the ejector pin when opening the cavity. In this way, the qualified rate of product removal is further improved.

附图说明Description of drawings

图1为本实用新型的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the present utility model;

图2为本实用新型的平面结构示意图。Fig. 2 is a schematic plan view of the utility model.

图中:1、底板;2、下模台;201、模槽;3、上模座;4、气缸;5、双轴电机;6、螺杆;7、螺套;8、锲形块;9、主杆;10、滑板;11、导轨;12、脱模杆;13、脱模板。In the figure: 1, bottom plate; 2, lower mold platform; 201, mold groove; 3, upper mold base; 4, cylinder; 5, biaxial motor; 6, screw rod; 7, screw sleeve; 8, wedge block; 9 1, the main rod; 10, the slide plate; 11, the guide rail; 12, the demoulding rod; 13, the stripping plate.

具体实施方式Detailed ways

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

在本实用新型的描述中,需要说明的是,术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "vertical", "upper", "lower" and "horizontal" are based on the orientation or positional relationship shown in the accompanying drawings, only It is for the convenience of describing the utility model and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the utility model.

在本实用新型的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本实用新型中的具体含义。In the description of the present utility model, it should also be noted that, unless otherwise specified and limited, the terms "setting", "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection , can also be detachably connected, or integrally connected; can be mechanically connected, can also be electrically connected; can be directly connected, can also be indirectly connected through an intermediary, and can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present utility model according to specific situations.

请参阅图1-2,本实用新型提供一种技术方案:一种车用天然气减压阀压铸模具,包括底板1、下模台2、上模座3、气缸4与成型铸件顶出结构,所述底板1可固定于机架上,底板1上装有下模台2,底板1后侧垂直固定有一背板;所述下模台2内侧设有空腔,下模台2上设有两模槽201;所述气缸4设有两组且其通过角铁固定在背板上,两组气缸4轴端连接有上模座3,上模座3与模槽201配合并形成一压铸模腔,上模座3可相对下模台2的模槽201接近以及远离;所述空腔内装有伸进模槽201底侧并可将模槽201内成型阀壳顶出的成型铸件顶出结构,成型铸件顶出结构包括双轴电机5、螺杆6、螺套7、锲形块8、主杆9、滑板10与脱模组件,其中双轴电机5两轴端分别连接螺杆6,两螺杆6末端转动连接于空腔侧壁。Please refer to Figure 1-2, the utility model provides a technical solution: a die-casting mold for a natural gas pressure reducing valve for a vehicle, including a bottom plate 1, a lower mold table 2, an upper mold base 3, a cylinder 4 and a molded casting ejection structure, The base plate 1 can be fixed on the frame, the base plate 1 is equipped with a lower mold platform 2, and a back plate is vertically fixed on the rear side of the base plate 1; the inner side of the lower mold platform 2 is provided with a cavity, and the lower mold platform 2 is provided with two Die cavity 201; said cylinder 4 is provided with two groups and it is fixed on the backboard by angle iron, two groups of cylinders 4 axle ends are connected with upper mold base 3, upper mold base 3 cooperates with mold groove 201 and forms a die-casting mold Cavity, the upper mold base 3 can approach and move away from the mold cavity 201 of the lower mold table 2; the cavity is equipped with a molded casting that extends into the bottom side of the mold cavity 201 and can eject the molded valve housing in the mold cavity 201. Structure, the molded casting ejection structure includes a biaxial motor 5, a screw 6, a screw sleeve 7, a wedge block 8, a main rod 9, a slide plate 10 and a demoulding assembly, wherein the two shaft ends of the biaxial motor 5 are respectively connected to the screw 6, The ends of the two screw rods 6 are rotatably connected to the side wall of the cavity.

在本实施例中,两所述螺杆6上均套装有螺套7,螺套7底侧与空腔底壁滑接,螺套7上设有锲形块8。In this embodiment, the two screw rods 6 are fitted with screw sleeves 7 , the bottom side of the screw sleeves 7 is in sliding contact with the bottom wall of the cavity, and a wedge-shaped block 8 is provided on the screw sleeves 7 .

在本实施例中,下模台2内侧上端还设有通道,该通道内壁嵌装有导轨11,滑板10可与导轨11滑接,滑板10下端连接主杆9,且主杆9底端装有与锲形块8端面接触的滚轮。In this embodiment, a channel is provided at the inner upper end of the lower mold table 2, and a guide rail 11 is embedded in the inner wall of the channel, and the slide plate 10 can slide with the guide rail 11. There are rollers in contact with wedge block 8 end faces.

在本实施例中,脱模组件包括脱模杆12与脱模板13,其中脱模板13设于模槽201底侧。In this embodiment, the demoulding assembly includes a demoulding rod 12 and a stripping plate 13 , wherein the stripping plate 13 is disposed on the bottom side of the mold cavity 201 .

在本实施例中,下模台2顶端设有若干穿孔,脱模杆12设有若干根且其下端连接滑板10,其上端穿过穿孔并连接脱模板13,脱模杆12上套有弹簧。In this embodiment, the top of the lower mold table 2 is provided with a number of perforations, and the demoulding rod 12 is provided with several pieces and its lower end is connected to the slide plate 10, and its upper end passes through the perforation and is connected to the stripping plate 13, and the demoulding rod 12 is covered with a spring. .

在本实施例中,上述采用螺杆6、螺套7的配合,利用螺杆6带动螺套7移动,并使螺套7带动锲形块8,使锲形块8端面初步与主杆9底端接触并抵压,从而使得主杆9能小幅度向上顶出,利用脱模板13与多个脱模杆12组成的脱模组件将产品逐渐顶出,由于多个脱模杆12接触力更大,同时使脱模板13受力均匀,可以在分离产品与模腔的时候避免直接采用顶杆直接顶出而导致产品损坏,通过这种方式对产品取出的合格率进一步提升。In this embodiment, the above-mentioned cooperation of the screw rod 6 and the screw sleeve 7 is adopted, the screw rod 6 is used to drive the screw sleeve 7 to move, and the screw sleeve 7 is driven to drive the wedge-shaped block 8, so that the end surface of the wedge-shaped block 8 is initially aligned with the bottom end of the main rod 9 Contact and press, so that the main rod 9 can be ejected upwards in a small range, and the product is gradually ejected by using the demoulding assembly composed of the stripping plate 13 and a plurality of stripping rods 12, because the contact force of the multiple stripping rods 12 is stronger Large, and at the same time, the force on the stripping plate 13 can be uniform, which can avoid the direct use of the ejector pin to directly eject the product and cause product damage when separating the product and the mold cavity. In this way, the qualified rate of product removal is further improved.

值得注意的是:整个装置通过总控制按钮对其实现控制,由于控制按钮匹配的设备为常用设备,属于现有成熟技术,在此不再赘述其电性连接关系以及具体的电路结构。It is worth noting that the whole device is controlled by the main control button. Since the equipment matched with the control button is a common equipment and belongs to the existing mature technology, its electrical connection relationship and specific circuit structure will not be described here.

尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes and modifications can be made to these embodiments without departing from the principle and spirit of the present invention , replacements and modifications, the scope of the present utility model is defined by the appended claims and their equivalents.

Claims (5)

1. The die-casting die for the natural gas reducing valve for the vehicle is characterized by comprising a bottom plate (1), a lower die table (2), an upper die holder (3), an air cylinder (4) and a formed casting ejection structure, wherein the bottom plate (1) can be fixed on a frame, the lower die table (2) is arranged on the bottom plate (1), and a back plate is vertically fixed on the rear side of the bottom plate (1); a cavity is formed in the inner side of the lower die table (2), and two die grooves (201) are formed in the lower die table (2); the two groups of air cylinders (4) are arranged and fixed on the back plate through angle irons, the shaft ends of the two groups of air cylinders (4) are connected with an upper die holder (3), the upper die holder (3) is matched with the die cavity (201) and forms a die casting die cavity, and the upper die holder (3) can be close to and far away from the die cavity (201) of the lower die table (2); the cavity is internally provided with a molded casting ejection structure which extends into the bottom side of the die cavity (201) and can eject a molded valve casing in the die cavity (201), the molded casting ejection structure comprises a double-shaft motor (5), a screw rod (6), a threaded sleeve (7), a wedge-shaped block (8), a main rod (9), a sliding plate (10) and a demolding assembly, wherein two shaft ends of the double-shaft motor (5) are respectively connected with the screw rod (6), and the tail ends of the two screw rods (6) are rotatably connected to the side wall of the cavity.
2. The die casting die for the natural gas reducing valve for the vehicle according to claim 1, wherein: the screw rods (6) are sleeved with screw sleeves (7), the bottom sides of the screw sleeves (7) are in sliding connection with the bottom wall of the cavity, and wedge-shaped blocks (8) are arranged on the screw sleeves (7).
3. The die casting die for the natural gas reducing valve for the vehicle according to claim 1, wherein: the upper end of the inner side of the lower die table (2) is also provided with a channel, a guide rail (11) is embedded in the inner wall of the channel, a sliding plate (10) can be in sliding connection with the guide rail (11), the lower end of the sliding plate (10) is connected with a main rod (9), and the bottom end of the main rod (9) is provided with a roller which is in contact with the end face of the wedge-shaped block (8).
4. The die casting die for the natural gas reducing valve for the vehicle according to claim 1, wherein: the demolding assembly comprises a demolding rod (12) and a demolding plate (13), wherein the demolding plate (13) is arranged on the bottom side of the mold groove (201).
5. The die casting die for the natural gas reducing valve for the vehicle according to claim 1, wherein: the top end of the lower die table (2) is provided with a plurality of perforations, the demoulding rod (12) is provided with a plurality of demoulding rods, the lower ends of the demoulding rods are connected with the sliding plate (10), the upper ends of the demoulding rods penetrate through the perforations and are connected with the demoulding plate (13), and the demoulding rods (12) are sleeved with springs.
CN202320017521.2U 2023-01-05 2023-01-05 Automobile-used natural gas relief pressure valve die casting die Expired - Fee Related CN219233920U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320017521.2U CN219233920U (en) 2023-01-05 2023-01-05 Automobile-used natural gas relief pressure valve die casting die

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320017521.2U CN219233920U (en) 2023-01-05 2023-01-05 Automobile-used natural gas relief pressure valve die casting die

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Publication Number Publication Date
CN219233920U true CN219233920U (en) 2023-06-23

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