CN219233911U - Die casting die for producing speed reducer gears - Google Patents

Die casting die for producing speed reducer gears Download PDF

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CN219233911U
CN219233911U CN202222157455.7U CN202222157455U CN219233911U CN 219233911 U CN219233911 U CN 219233911U CN 202222157455 U CN202222157455 U CN 202222157455U CN 219233911 U CN219233911 U CN 219233911U
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mold
cavity
core
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groove
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方学文
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Ningbo Lianyou Precision Manufacturing Co ltd
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Abstract

本申请涉及压铸模具技术领域,尤其是涉及一种用于减速机齿轮生产的压铸模具,其包括与压铸机连接用于相互贴合以进行合模的定模、动模、以及用于形成型腔供金属溶液注入的上型芯和下型芯,所述下型芯设于所述定模朝向所述动模的侧壁,所述上型芯设于所述动模朝向定模的侧壁,所述上型芯与所述下型芯于合模时形成型腔,所述型腔与减速机齿轮外形、尺寸一致,所述下型芯开设有下型腔,所述下型腔的底部内壁固定设有填充柱,所述填充柱靠近所述下型腔底部的周向侧壁开设有倒斜面,所述倒斜面用于与型腔内金属液接触,并形成花键槽的槽口倒角。本申请具有降低花键槽的槽口内壁处形成倒斜角时造成表面划伤的概率的效果。

Figure 202222157455

This application relates to the technical field of die-casting molds, in particular to a die-casting mold used for the production of reducer gears, which includes a fixed mold connected to a die-casting machine for mutual bonding for mold clamping, a movable mold, and a mold for forming The cavity is used for injecting the metal solution into an upper core and a lower core, the lower core is arranged on the side wall of the fixed mold facing the movable mold, and the upper mold is arranged on the side of the movable mold facing the fixed mold wall, the upper core and the lower core form a cavity when the mold is closed, the cavity is consistent with the shape and size of the reducer gear, the lower core is provided with a lower cavity, and the lower cavity The inner wall of the bottom of the bottom is fixed with a filling column, and the circumferential side wall of the filling column near the bottom of the lower cavity is provided with a chamfer, and the chamfer is used to contact the molten metal in the cavity and form a spline groove Mouth chamfer. The present application has the effect of reducing the probability of surface scratches when chamfering is formed on the inner wall of the spline groove.

Figure 202222157455

Description

一种用于减速机齿轮生产的压铸模具A die-casting mold for the production of reducer gears

技术领域technical field

本申请涉及压铸模具技术领域,尤其是涉及一种用于减速机齿轮生产的压铸模具。The present application relates to the technical field of die-casting molds, in particular to a die-casting mold used for the production of reducer gears.

背景技术Background technique

减速机齿轮是减速器上重要的传动组成部分,减速机齿轮在生产过程中对于整体结构的整体质量要求较高,尤其是减速机齿轮的硬度以及表面光洁度,减速机的齿轮属于薄壁且结构相对复杂的零件,通常由金属材料制成,生产时将金属溶液浇注于压铸模具内,经过冷却脱模得到减速机齿轮铸件。The gear of the reducer is an important transmission part of the reducer. The gear of the reducer has high requirements on the overall quality of the overall structure during the production process, especially the hardness and surface finish of the gear of the reducer. The gear of the reducer is thin-walled and structurally Relatively complex parts are usually made of metal materials. During production, the metal solution is poured into the die-casting mold, and the gear casting of the reducer is obtained after cooling and demoulding.

如图1所示,现有一种减速机齿轮包括连接轮盘a和啮合齿盘b,啮合齿盘b环一体固定设于连接轮盘a的一侧侧壁上,连接轮盘a与啮合齿盘b呈同心设置,且啮合齿盘b的外径小于连接轮盘a,啮合齿盘b的周侧外壁上均匀分布有多个啮合齿b1,啮合齿盘b远离连接轮盘的侧壁开设有环槽b2,环槽b2内开设有多个连通孔b3,多个连通孔b3绕连接轮盘a的轴线均匀设置,且连通孔b3贯穿啮合轮盘b和连接轮盘a的两相对侧壁,环槽b2的开设将啮合轮盘b的圆心处分隔得到凸起圆盘b4,凸起圆盘b4上开设有花键槽b5,花键槽b5贯穿凸起轮盘b4与连接轮盘a的两个相对侧壁,减速机上的齿轮轴供减速机齿轮套设,减速机齿轮套设于齿轮轴上时,齿轮轴插入花键槽b5内,为了便于齿轮轴插入,花键槽b5的槽口内壁上需要开设倒角。现有的,通常为减速机齿轮压铸成型后再进行人为加工,在进行加工时需要工作人员对倒角的斜面大小进行控制,以免倒角加工时形成的斜面过大,造成减速机齿轮材料磨损过多,同时容易对花键槽的槽口的边沿侧壁造成划伤。As shown in Figure 1, the gear of an existing reducer includes a connecting wheel a and an engaging toothed disc b. The disk b is concentrically arranged, and the outer diameter of the meshing toothed disk b is smaller than that of the connecting wheel a, and a plurality of meshing teeth b1 are evenly distributed on the outer wall of the meshing toothed disk b, and the meshing toothed disk b is set far away from the side wall of the connecting wheel There is a ring groove b2, and a plurality of communication holes b3 are opened in the ring groove b2, and the plurality of communication holes b3 are uniformly arranged around the axis of the connecting wheel a, and the communication holes b3 run through the two opposite sides of the meshing wheel b and the connecting wheel a The opening of the ring groove b2 separates the center of the meshing wheel b to obtain a raised disc b4. The raised disc b4 is provided with a spline groove b5, and the spline groove b5 runs through the raised wheel b4 and the connecting wheel a. Two opposite side walls, the gear shaft on the reducer is used for the sheathing of the gear of the reducer. When the gear of the reducer is sheathed on the gear shaft, the gear shaft is inserted into the spline groove b5. In order to facilitate the insertion of the gear shaft, the inner wall of the notch of the spline groove b5 Chamfering is required. In the existing ones, the gears of the reducer are usually processed manually after die-casting. During the processing, the staff needs to control the size of the chamfered slope, so as to avoid the excessively large slope formed during the chamfering process, which will cause the gear material of the reducer to wear Too much, and it is easy to scratch the edge side wall of the notch of the spline groove at the same time.

针对上述中的相关技术,发明人认为,由于人为加工倒角时容易划伤花键槽开口边沿侧壁。With regard to the related technologies mentioned above, the inventor believes that it is easy to scratch the side wall of the opening edge of the spline groove due to artificial chamfering.

实用新型内容Utility model content

为了降低花键槽的槽口内壁处形成倒斜角时造成表面划伤的概率,本申请提供一种用于减速机齿轮生产的压铸模具。In order to reduce the probability of surface scratches caused by chamfering at the inner wall of the spline groove, the present application provides a die-casting mold for the production of reducer gears.

本申请提供的一种用于减速机齿轮生产的压铸模具采用如下的技术方案:A die-casting mold for the production of reducer gears provided by the application adopts the following technical scheme:

一种用于减速机齿轮生产的压铸模具,包括与压铸机连接用于相互贴合以进行合模的定模、动模、以及用于形成型腔供金属溶液注入的上型芯和下型芯,所述下型芯设于所述定模朝向所述动模的侧壁,所述上型芯设于所述动模朝向定模的侧壁,所述上型芯与所述下型芯于合模时形成型腔,所述型腔与减速机齿轮外形、尺寸一致,所述下型芯开设有下型腔,所述下型腔的底部内壁固定设有填充柱,所述填充柱靠近所述下型腔底部的周向侧壁开设有倒斜面,所述倒斜面用于与型腔内金属液接触,并形成花键槽的槽口倒角。A die-casting mold for the production of reducer gears, including a fixed mold connected to a die-casting machine for mutual fit for mold clamping, a movable mold, and an upper core and a lower mold for forming a cavity for injection of metal solution core, the lower core is arranged on the side wall of the fixed mold towards the movable mold, the upper core is arranged on the side wall of the movable mold towards the fixed mold, the upper core and the lower mold The core forms a cavity when the mold is closed, and the cavity is consistent with the shape and size of the reducer gear. The lower core is provided with a lower cavity, and the bottom inner wall of the lower cavity is fixed with a filling column. The circumferential side wall of the column near the bottom of the lower cavity is provided with a chamfer, and the chamfer is used for contacting the liquid metal in the cavity and forming a chamfer of the spline groove.

通过采用上述技术方案,当金属溶液进入型腔内并逐渐冷却时,金属溶液于型腔内形成与减速机齿轮外形和体积相同的铸型,由于金属溶液在冷却成型时贴合于填充柱的倒斜面上,故而减速机齿轮的花键槽开口内壁上形成倒斜面,不需要在铸件取下后进行倒角加工,从而降低倒角加工过程中划伤减速机齿轮表面的概率。By adopting the above technical scheme, when the molten metal enters the mold cavity and gradually cools down, the molten metal forms a casting mold in the cavity with the same shape and volume as the gear of the reducer, because the molten metal is attached to the filled column when it is cooled and formed. On the chamfered surface, the inner wall of the spline groove opening of the reducer gear forms a chamfered surface, which does not need to be chamfered after the casting is removed, thereby reducing the probability of scratching the surface of the reducer gear during the chamfering process.

可选的,所述上型芯朝向所述下型芯的侧壁开设有多个上型腔,所述下型芯朝向所述上型芯的侧壁开设有多个下型腔,所述下型腔的个数与所述上型腔一一对应,合模时,所述上型腔与对应所述下型腔配合形成型腔。Optionally, the upper core has a plurality of upper cavities facing the side wall of the lower core, and the lower core has a plurality of lower cavities facing the side wall of the upper core, the The number of the lower cavity corresponds to the upper cavity one by one. When the mold is closed, the upper cavity cooperates with the corresponding lower cavity to form a cavity.

通过采用上述技术方案,多个上型腔与多个下型腔合模时形成型腔,由于型腔的数量设置有多个,使得一次合模压铸能够得到多个铸件,提高了减速机齿轮铸件的加工效率。By adopting the above technical scheme, multiple upper cavities and multiple lower cavities are molded to form cavities. Since there are multiple cavities, multiple castings can be obtained in one mold clamping die-casting, which improves the speed of the reducer gear. Casting machining efficiency.

可选的,每个所述下型腔的边沿侧壁上均开设有溢流槽,所述溢流槽与所述下型腔连通供金属溶液充满所述型腔后流入。Optionally, an overflow groove is provided on the edge side wall of each lower cavity, and the overflow groove communicates with the lower cavity for the molten metal to fill the cavity and then flow in.

通过采用上述技术方案,溢流槽的开设使得金属溶液将下型腔填充满后,金属溶液溢出至溢流槽内,使得溢流槽内的金属溶液形成与铸件连接的连接块,在对铸件进行脱模时通过抠取连接块以带动铸件从下型腔内离开,且不易对铸件的表面造成划伤。By adopting the above technical scheme, the opening of the overflow tank makes the metal solution fill the lower cavity, and the metal solution overflows into the overflow tank, so that the metal solution in the overflow tank forms a connecting block connected with the casting. When demoulding, the connecting block is pulled out to drive the casting away from the lower cavity, and the surface of the casting is not easy to be scratched.

可选的,所述下型芯朝向所述上型芯的侧壁开设有溶液引导槽,所述溶液引导槽与每个所述下型腔连通,所述溶液引导槽包括第一流道与第二流道,所述第一流道与所述第二流道连接处内壁开设有缓冲弧面。Optionally, the side wall of the lower core facing the upper core is provided with a solution guide groove, the solution guide groove communicates with each of the lower mold cavities, and the solution guide groove includes a first flow channel and a second flow channel. Two flow channels, the inner wall of the connection between the first flow channel and the second flow channel is provided with a buffer arc surface.

通过采用上述技术方案,溶液引导槽将金属溶液引导流入下型腔内,并逐渐将型腔填充满,由于第一流道与第二流道连接处的内壁开设有缓冲弧面,缓冲弧面以对金属溶液快速流动至缓冲弧面时进行缓冲引流,使得金属溶液于溶液引导槽内流动时的流动性更好,以便于能够将型腔间隙填满。By adopting the above technical scheme, the solution guide groove guides the metal solution to flow into the lower cavity, and gradually fills the cavity. Since the inner wall of the connection between the first flow channel and the second flow channel is provided with a buffer arc surface, the buffer arc surface Buffer drainage is performed when the metal solution quickly flows to the buffer arc surface, so that the fluidity of the metal solution when flowing in the solution guide groove is better, so that the cavity gap can be filled.

可选的,所述溶液引导槽与每个所述下型腔之间开设有连通槽,所述连通槽的槽底呈倾斜向上设置,所述连通槽与所述连通槽相近的槽口底部侧壁为最低端,所述连通槽与所述下型腔相近的槽口处为最高端。Optionally, a communication groove is provided between the solution guide groove and each of the lower mold cavities, the bottom of the communication groove is inclined upward, and the bottom of the notch close to the communication groove is The side wall is the lowest end, and the slot where the communication groove is close to the lower cavity is the highest end.

通过采用上述技术方案,连通槽将金属溶液从溶液引导槽内传输至下型腔内,由于金属连通槽的槽底呈倾斜设置,故而金属溶液在朝向下型腔流动时,需要金属溶液位于连通槽内的液面逐渐上升才能进入连通槽内,以对金属溶液流入下型腔的瞬时进行缓冲,使得金属溶液均匀、缓慢流入下型腔内。By adopting the above technical scheme, the communication groove transmits the metal solution from the solution guide groove to the lower cavity. Since the bottom of the metal communication groove is inclined, when the metal solution flows toward the lower cavity, the metal solution needs to be located in the communication channel. Only when the liquid level in the tank rises gradually can it enter the connecting tank, so as to buffer the moment when the metal solution flows into the lower cavity, so that the metal solution flows evenly and slowly into the lower cavity.

可选的,所述下型芯朝向所述上型芯的侧壁上开设有多个第一排气槽,多个所述第一排气槽将所述溶液引导槽与外部空气连通。Optionally, a plurality of first exhaust grooves are opened on the side wall of the lower core facing the upper core, and the plurality of first exhaust grooves communicate the solution guide groove with the outside air.

通过采用上述技术方案,第一排气槽将溶液引导槽与外部空气连通,以使得金属溶液在溶液引导槽内流动时,金属溶液槽内不易产生气压对金属溶液的流动造成阻碍,方便金属溶液沿溶液引导槽流入型腔内。By adopting the above technical scheme, the first exhaust groove communicates the solution guide tank with the outside air, so that when the metal solution flows in the solution guide tank, the air pressure in the metal solution tank is not easy to generate obstacles to the flow of the metal solution, which facilitates the flow of the metal solution. Flow into the cavity along the solution guide groove.

可选的,所述下型芯朝向所述上型芯的侧壁开设有多个第二排气槽,多个所述第二排气槽将所述溢流槽与外部空气连通。Optionally, a plurality of second exhaust grooves are opened on the side wall of the lower core facing the upper core, and the plurality of second exhaust grooves communicate the overflow groove with the outside air.

通过采用上述技术方案,第二排气孔将溢流槽与外部空气连通,使得溢流槽内不易形成气压对金属溶液流入造成阻碍,使得金属溶液具有较好的流动性,以便于能够快速将溢流槽充满。By adopting the above technical solution, the second vent hole connects the overflow tank with the outside air, so that the pressure in the overflow tank is not easy to form and hinder the inflow of the metal solution, so that the metal solution has better fluidity, so that it can be quickly The overflow tank is full.

可选的,所述下型芯上设有多个定位杆,所述上型芯朝向所述下型芯的侧壁开设有定位孔,所述定位孔个数与所述定位杆的个数一一对应,所述定位孔供所述定位杆插入,所述定位杆插入所述定位孔内时,所述上型腔与所述下型腔的槽口相互吻合对准。Optionally, a plurality of positioning rods are provided on the lower core, positioning holes are opened on the side wall of the upper core towards the side wall of the lower core, and the number of the positioning holes is equal to the number of the positioning rods. In one-to-one correspondence, the positioning holes are inserted into the positioning rods, and when the positioning rods are inserted into the positioning holes, the slots of the upper cavity and the lower cavity are coincidently aligned.

通过采用上述技术方案,定位杆插入定位孔内,使得上型腔与下型腔的开口能够吻合,以提高型腔内金属液冷却形成铸件时外形的精密度。By adopting the above technical solution, the positioning rod is inserted into the positioning hole, so that the openings of the upper cavity and the lower cavity can match, so as to improve the precision of the shape when the molten metal in the cavity is cooled to form a casting.

综上所述,本申请包括以下至少一种有益技术效果:In summary, the present application includes at least one of the following beneficial technical effects:

1.当金属溶液进入型腔内并逐渐冷却时,金属溶液于型腔内形成与减速机齿轮外形和体积相同的铸型,由于金属溶液在冷却成型时贴合于填充柱的倒斜面上,故而减速机齿轮的花键槽开口内壁上形成倒斜面,不需要在铸件取下后进行倒角加工,从而降低倒角加工过程中划伤减速机齿轮表面的概率;1. When the metal solution enters the cavity and gradually cools down, the metal solution forms a mold in the cavity with the same shape and volume as the gear of the reducer. Since the metal solution fits on the inclined surface of the filled column during cooling and molding, Therefore, a chamfer is formed on the inner wall of the spline groove opening of the reducer gear, and it is not necessary to perform chamfering after the casting is removed, thereby reducing the probability of scratching the surface of the reducer gear during the chamfering process;

2.溢流槽的开设使得金属溶液将下型腔填充满后,金属溶液溢出至溢流槽内,使得溢流槽内的金属溶液形成与铸件连接的连接块,在对铸件进行脱模时通过抠取连接块以带动铸件从下型腔内离开,且不易对铸件的表面造成划伤;2. The opening of the overflow tank makes the metal solution fill the lower cavity, and the metal solution overflows into the overflow tank, so that the metal solution in the overflow tank forms a connecting block connected with the casting. When the casting is demoulded Pull the connecting block to drive the casting away from the lower cavity, and it is not easy to scratch the surface of the casting;

3.溶液引导槽将金属溶液引导流入下型腔内,并逐渐将型腔填充满,由于第一流道与第二流道连接处的内壁开设有缓冲弧面,缓冲弧面以对金属溶液快速流动至缓冲弧面时进行缓冲引流,使得金属溶液于溶液引导槽内流动时的流动性更好,以便于能够将型腔间隙填满。3. The solution guide groove guides the metal solution into the lower cavity, and gradually fills the cavity. Since the inner wall of the connection between the first flow channel and the second flow channel is provided with a buffer arc surface, the buffer arc surface can quickly absorb the metal solution. Buffer drainage is performed when flowing to the buffer arc surface, so that the fluidity of the metal solution when flowing in the solution guide groove is better, so that the cavity gap can be filled.

附图说明Description of drawings

图1是本申请中一种减速机齿轮的整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of a reducer gear in the present application.

图2是本申请中动模与上型芯、下型芯、定模的爆炸图。Fig. 2 is the exploded view of movable mold, upper mold core, lower mold core and fixed mold in the present application.

图3是本申请中上型芯与下型芯沿前后方向长度方向上的剖视图。Fig. 3 is a cross-sectional view of the upper core and the lower core in the present application along the longitudinal direction along the front-back direction.

图4是图3中A处的放大图。Fig. 4 is an enlarged view at A in Fig. 3 .

图5是本申请中动模与上型芯、下型芯、定模的侧视爆炸图。Fig. 5 is a side view exploded view of the movable mold, the upper mold core, the lower mold core and the fixed mold in the present application.

图6是本申请中上型芯的部分结构示意图。Fig. 6 is a partial structural schematic diagram of the upper core in the present application.

图7是本申请中浇注筒与动模、定模的爆炸图。Figure 7 is an exploded view of the pouring cylinder, the movable mold, and the fixed mold in the present application.

图8是本申请中下型芯的侧视结构示意图。Fig. 8 is a side structural schematic view of the lower core in the present application.

附图标记说明:1、定模;11、下嵌入槽;12、抵接柱;121、浇注槽;2、动模;21、上嵌入槽;22、插接孔;23、浇注筒;231、抵接部;232、插接部;3、上型芯;31、上型腔;32、成型凸起;321、第二倒斜面;33、定位孔;4、下型芯;41、下型腔;411、连通槽;42、填充柱;421、倒斜面;43、溶液引导槽;431、第一流道;432、第二流道;433、缓冲弧面;44、溢流槽;441、连接块;45、第一排气槽;46、第二排气槽;47、定位杆;5、型腔。Explanation of reference signs: 1, fixed mold; 11, lower embedding groove; 12, abutment column; 121, pouring groove; 2, moving mold; 21, upper embedding groove; 22, socket hole; 23, pouring cylinder; 231 , contact part; 232, socket part; 3, upper core; 31, upper cavity; 32, forming protrusion; 321, second bevel; 33, positioning hole; 4, lower core; 41, lower Cavity; 411, connecting groove; 42, filled column; 421, inverted slope; 43, solution guide groove; 431, first flow channel; 432, second flow channel; 433, buffer arc surface; 44, overflow groove; 441 , connecting block; 45, first exhaust groove; 46, second exhaust groove; 47, positioning rod; 5, mold cavity.

具体实施方式Detailed ways

以下结合附图2-8对本申请作进一步详细说明。本实施例中以图中坐标轴z轴指示的方向为上方,与z轴相反的方向为下方,以y轴指示的方向为前侧,与y轴相反的方向为后侧。The present application will be described in further detail below in conjunction with accompanying drawings 2-8. In this embodiment, the direction indicated by the coordinate axis z in the figure is upward, the direction opposite to the z axis is downward, the direction indicated by the y axis is the front side, and the direction opposite to the y axis is the rear side.

本申请实施例公开一种用于减速机齿轮生产的压铸模具。参照图2-4,用于减速机齿轮生产的压铸模具包括定模1、动模2、上型芯3和下型芯4,下型芯4与定模1连接,上型芯3与动模2连接,定模1与动模2在竖直方向上相向移动合模时,上型芯3与下型芯4贴合形成型腔5,型腔5供金属液注入形成与减速机齿轮外形和尺寸一致的铸件,下型芯4上开设有下型腔41,下型腔41的底部内壁固定设有填充柱42,填充柱42的靠近下型腔41底部内壁的周向侧壁开设有倒斜面421,金属液成型于填充柱42周侧时形成花键槽,并于倒斜面421处形成花键槽的槽口倒角,从而省去铸件后续于花键槽槽口处倒角加工的步骤,从而不易因倒角加工引起表面划伤。The embodiment of the present application discloses a die-casting mold used for gear production of a reducer. Referring to Figure 2-4, the die-casting mold used for the production of reducer gears includes a fixed mold 1, a movable mold 2, an upper core 3 and a lower core 4, the lower core 4 is connected to the fixed mold 1, and the upper core 3 is connected to the movable mold. The mold 2 is connected, and when the fixed mold 1 and the movable mold 2 move in the vertical direction to close the mold, the upper core 3 and the lower core 4 are attached to form a cavity 5, and the cavity 5 is used for the injection of molten metal to form the gear of the reducer. Castings with the same shape and size, the lower core 4 is provided with a lower cavity 41, and the bottom inner wall of the lower cavity 41 is fixed with a filling column 42, and the circumferential side wall of the filling column 42 near the bottom inner wall of the lower cavity 41 is opened. There is a bevel 421, and the spline groove is formed when the molten metal is formed on the side of the filling column 42, and the notch chamfering of the spline groove is formed at the bevel 421, thereby eliminating the subsequent step of chamfering at the notch of the spline groove of the casting , so that it is not easy to cause surface scratches due to chamfering.

参照图2和图5,定模1的上侧壁开设有下嵌入槽11,下嵌入槽11的槽口的形状与下型芯4的外形一致,下嵌入槽11供下型芯4嵌设,动模2的下侧开设有上嵌入槽21,上嵌入槽21供上型芯3嵌设,上型芯3位于上嵌入槽21内时,上型芯3的水平周向侧壁与上嵌入槽21的水平内壁贴合抵接,上型芯3的下侧壁开设有上型腔31,上型腔31的开口与下型腔41对准,定模1与动模2分别与压铸机连接,在压铸机的驱动下相向移动合模,反向脱离为脱模,动模2与定模1合模时,上型芯3与下型芯4的相向侧壁贴合抵接,上型腔31与下型腔41的开口对准并形成型腔5。Referring to Figure 2 and Figure 5, the upper side wall of the fixed mold 1 is provided with a lower embedding groove 11, the shape of the notch of the lower embedding groove 11 is consistent with the shape of the lower core 4, and the lower embedding groove 11 is used for the embedding of the lower core 4 , the lower side of the movable mold 2 is provided with an upper embedding groove 21, and the upper embedding groove 21 is used for the embedding of the upper core 3. When the upper core 3 is located in the upper embedding groove 21, the horizontal circumferential side wall of the upper core 3 and the upper The horizontal inner wall of the embedded groove 21 is in contact with each other, the lower side wall of the upper core 3 is provided with an upper cavity 31, the opening of the upper cavity 31 is aligned with the lower cavity 41, and the fixed mold 1 and the movable mold 2 are respectively aligned with the die casting Machine connection, under the drive of the die-casting machine, the molds are moved in opposite directions, and the reverse separation is demoulding. When the movable mold 2 and the fixed mold 1 are clamped, the opposite side walls of the upper core 3 and the lower core 4 are in contact with each other. The upper cavity 31 is aligned with the opening of the lower cavity 41 and forms the cavity 5 .

参照图5和图6,填充柱42上的倒斜面421呈从上至下朝向远离填充柱42轴心的方向倾斜设置,为了使得花间槽的另一侧槽口内壁也能够在铸件成型时具有倒斜角,上型腔31的朝向下侧内侧壁上一体设置有成型凸起32,成型凸起32的形状与填充柱42的竖直方向截面一致,而填充柱42的竖直方向截面与花键槽的开口形状一致,上型芯3与下型芯4抵接时,填充柱42的上端面与成型凸起32的下侧壁抵接,成型凸起32的下侧边沿侧开设有第二倒斜面321,第二倒斜面321的倾斜方向与倒斜面421的倾斜方向相反,使得金属溶液于型腔5内成型时,花键槽的两个槽口内壁均成型有倒角。Referring to Fig. 5 and Fig. 6, the inclined surface 421 on the filling column 42 is inclined from top to bottom toward the direction away from the axis of the filling column 42, in order to make the inner wall of the notch on the other side of the inter-flower groove also be able to be formed when the casting is formed. With a chamfer angle, the inner side wall facing the lower side of the upper cavity 31 is integrally provided with a forming protrusion 32, the shape of the forming protrusion 32 is consistent with the vertical section of the filling column 42, and the vertical section of the filling column 42 Consistent with the shape of the opening of the spline groove, when the upper core 3 and the lower core 4 abut, the upper end surface of the filling column 42 abuts against the lower side wall of the forming protrusion 32, and the lower edge of the forming protrusion 32 is provided with a The second bevel 321 , the inclination direction of the second bevel 321 is opposite to the inclination direction of the bevel 421 , so that when the metal solution is formed in the cavity 5 , the inner walls of the two slots of the spline groove are formed with chamfers.

参照图2和图5,为了提高减速机齿轮的压铸生产效率,下型芯4的上侧壁开设有多个下型腔41,对应的,上型芯3的下侧壁开设有多个上型腔31,上型腔31的数量与下型腔41的数量一一对应,本实施例中,下型腔41的数量以八个为例介绍,八个上型腔31分为两排,每排四个,相邻两个下型腔41之间呈间隔设置。2 and 5, in order to improve the die-casting production efficiency of the reducer gear, the upper side wall of the lower core 4 is provided with a plurality of lower cavities 41, and correspondingly, the lower side wall of the upper core 3 is provided with a plurality of upper cavities. Die cavity 31, the quantity of upper die cavity 31 corresponds to the quantity of lower die cavity 41 one by one, in the present embodiment, the quantity of lower die cavity 41 is introduced with eight examples, and eight upper die cavities 31 are divided into two rows, There are four in each row, and there is an interval between two adjacent lower die cavities 41 .

参照图5,为了使得合模时,上型腔31与下型腔41的开口在竖直方向上能够保持对准,上型芯3的下侧壁开设有多个定位孔33,下型芯4上插接有多个定位杆47,定位杆47的数量与定位孔33一致,定位孔33供定位杆47插入,定位杆47插入定位孔33内时,上型腔31的开口恰好与下型腔41的开口对准,且开口的边沿内壁相互吻合。本实施例中,定位孔33杆的数量以四个为例介绍,四个定位杆47分别固定设于下型芯4靠近四个对角的侧壁上,四个定位杆47与下型芯4的上侧壁相互垂直,定位杆47的周向侧壁与对应定位孔33的内壁贴合,使得上型芯3与下型芯4之间不易发生水平方向上的相对滑动。Referring to Fig. 5, in order to make the opening of the upper cavity 31 and the lower cavity 41 vertically aligned during mold closing, the lower side wall of the upper core 3 is provided with a plurality of positioning holes 33, and the lower core 3 is provided with a plurality of positioning holes 33. 4, a plurality of positioning rods 47 are plugged in, the number of positioning rods 47 is consistent with the positioning hole 33, the positioning hole 33 is inserted into the positioning rod 47, and when the positioning rod 47 is inserted in the positioning hole 33, the opening of the upper cavity 31 is just in line with the lower one. The openings of the cavity 41 are aligned, and the edges and inner walls of the openings coincide with each other. In the present embodiment, the quantity of positioning hole 33 rods is introduced with four as an example, and four positioning rods 47 are respectively fixed on the side walls of the lower core 4 near four diagonals, and the four positioning rods 47 are connected with the lower core. The upper sidewalls of 4 are perpendicular to each other, and the circumferential sidewalls of the positioning rods 47 are attached to the inner walls of the corresponding positioning holes 33, so that relative sliding in the horizontal direction between the upper core 3 and the lower core 4 is difficult to occur.

参照图7,动模2靠近前侧边沿的上侧壁开设有插接孔22,插接孔22贯穿动模2的上下侧壁,插接孔22内插接有浇注筒23,浇注筒23包括抵接部231和插接部232,抵接部231位于插接部232的下侧,插接部232用于插接至插接孔22内,抵接部231的外径大于插接部232的外径,从而插接部232插入插接孔22内时,抵接部231与动模2抵接限位,使得浇注筒23与动模2保持相对固定。定模1的靠近前侧边沿的上侧壁固定连接有抵接柱12,抵接柱12的上端面开设有浇注槽121,浇注槽121的上侧槽口与浇筑筒的端开口在竖直方向上对准,下型芯4的上侧壁开设有溶液引导槽43,溶液引导槽43的一侧槽口与浇筑槽的下侧槽口连通,溶液引导槽43与每个下型腔41之间相互连通,从而金属溶液浇注时依次进入浇注筒23、浇筑槽、溶液引导槽43和下型腔41内,并于下型腔41内慢慢充满型腔5。Referring to Fig. 7, the upper side wall of the movable mold 2 near the front edge is provided with an insertion hole 22, the insertion hole 22 runs through the upper and lower side walls of the movable mold 2, and a pouring cylinder 23 is inserted in the insertion hole 22, and the pouring cylinder 23 Including the abutment part 231 and the insertion part 232, the abutment part 231 is located at the lower side of the insertion part 232, the insertion part 232 is used for inserting into the insertion hole 22, the outer diameter of the abutment part 231 is larger than the insertion part 232, so that when the insertion part 232 is inserted into the insertion hole 22, the abutment part 231 and the movable mold 2 are abutted and limited, so that the pouring cylinder 23 and the movable mold 2 remain relatively fixed. The upper side wall near the front side edge of the fixed mold 1 is fixedly connected with the abutment column 12, and the upper end surface of the abutment column 12 is provided with a pouring groove 121, and the upper side notch of the pouring groove 121 is vertical to the end opening of the casting cylinder. Direction alignment, the upper side wall of the lower core 4 is provided with a solution guide groove 43, one side notch of the solution guide groove 43 communicates with the lower side notch of the pouring groove, and the solution guide groove 43 is connected with each lower cavity 41 They communicate with each other, so that the metal solution enters the pouring cylinder 23, the pouring tank, the solution guide tank 43 and the lower cavity 41 in turn when pouring, and slowly fills the cavity 5 in the lower cavity 41.

参照图8,溶液引导槽43包括第一流道431和第二流道432,第二流道432开设有两个,两个第二流道432与第一流道431的连接处内壁可以是呈直角设置,也可以呈弧形设置,本实施例中以呈弧形设置为例介绍,第一流道431与第二流道432的连接处内壁开设有缓冲弧面433,由于金属溶液在注入溶液引导槽43内时具有一定的流速,在流动至缓冲弧面433,缓冲弧面433对金属溶液进行缓冲,使得金属溶液保持良好的流动性。Referring to Fig. 8, the solution guiding groove 43 includes a first flow channel 431 and a second flow channel 432, the second flow channel 432 is provided with two, and the inner wall of the joint between the two second flow channels 432 and the first flow channel 431 may be at right angles It can also be arranged in an arc shape. In this embodiment, the arc-shaped arrangement is taken as an example. The inner wall of the connection between the first flow channel 431 and the second flow channel 432 is provided with a buffer arc surface 433. Since the metal solution guides the injected solution There is a certain flow velocity in the groove 43, and when it flows to the buffer arc surface 433, the buffer arc surface 433 buffers the metal solution so that the metal solution maintains good fluidity.

对应的,每个下型腔41与第一流道431之间相连通,每个下型腔41与第一流道431之间通过开设连通槽411进行连通,金属溶液从第一流道431内进入下型腔41,第一流道431的槽底呈倾斜设置,在竖直方向上第一流道431的槽底具有最低端和最高端,最低端与第一流道431连通,最高端与下型腔41连通,从而连通槽411进一步对流动至下型腔41处的金属溶液进行缓冲,使得金属溶液均匀流动进入下型腔41内,金属溶液对下型腔41的内壁填充契合度更好。Correspondingly, each lower cavity 41 communicates with the first flow channel 431, and each lower cavity 41 communicates with the first flow channel 431 by opening a communication groove 411, and the molten metal enters the lower cavity from the first flow channel 431. Cavity 41, the groove bottom of the first runner 431 is inclined, the groove bottom of the first runner 431 has the lowest end and the highest end in the vertical direction, the lowest end communicates with the first runner 431, and the highest end communicates with the lower cavity 41 Connected, so that the communication groove 411 further buffers the metal solution flowing to the lower cavity 41, so that the metal solution flows evenly into the lower cavity 41, and the filling fit of the metal solution to the inner wall of the lower cavity 41 is better.

参照图8,每个下型腔41的内壁上均开设有对应的溢流槽44,当下型腔41内的金属溶液初次填满时,金属溶液先流入溢流槽44内,最终再将整个型腔5填满,从而在冷却成型后,溢流槽44内形成连接块441,连接块441与铸件的侧壁上连接,从而可以通过抠取连接块441将铸件取下,且不易对铸件造成表面划伤。Referring to Fig. 8, the inner wall of each lower cavity 41 is provided with a corresponding overflow tank 44. When the metal solution in the lower cavity 41 is filled for the first time, the metal solution first flows into the overflow tank 44, and finally the entire The cavity 5 is filled, so that after cooling and forming, a connection block 441 is formed in the overflow groove 44, and the connection block 441 is connected with the side wall of the casting, so that the casting can be removed by picking the connection block 441, and it is not easy to damage the casting cause surface scratches.

参照图8,为了使得第一流道431内的金属溶液具有良好流动性,进一步地,下型芯4的上侧壁开设有第一排气槽45,第一排气槽45开设有两处,两处第一排气槽45与两个第一流道431连通,第一排气槽45远离第一流道431的一端槽口均与外部空气连通,使得第一流道431与外部空气之间不易形成压差对金属溶液流动造成阻碍,两个第一排气槽45的深度均较小,使得能够排气的同时不易导致金属溶液流入第一排气槽45内。Referring to Fig. 8, in order to make the molten metal in the first runner 431 have good fluidity, further, the upper side wall of the lower core 4 is provided with a first exhaust groove 45, and the first exhaust groove 45 is provided with two places, The two first exhaust grooves 45 communicate with the two first flow channels 431, and the slots at the end of the first exhaust groove 45 away from the first flow channels 431 communicate with the outside air, making it difficult to form a gap between the first flow channel 431 and the outside air. The pressure difference hinders the flow of the molten metal, and the depths of the two first exhaust grooves 45 are relatively small, so that it is not easy to cause the molten metal to flow into the first exhaust grooves 45 while exhausting the gas.

参照图8,下型芯4的上侧壁开设有多个第二排气槽46,第二排气槽46的个数设置有多个,本实施例中,第二排气槽46以五个为例介绍,五个第二排气槽46与对应溢流槽44连通,位于靠近后侧且中部的两个溢流槽44由于受到第一流道431与第二流道432的包围,难以开设第二排气槽46与外部连通,靠近前侧位于中的两个溢流槽44所连通的两个第二排气槽46之间呈相连通设置,第二排气槽46的开设使得流入溢流槽44内的金属溶液保持流动性良好,便于金属溶液能够将溢流槽44填满。Referring to Fig. 8, the upper side wall of the lower core 4 is provided with a plurality of second exhaust grooves 46, and the number of the second exhaust grooves 46 is provided in multiples. In this embodiment, the number of the second exhaust grooves 46 is five. As an example, the five second exhaust grooves 46 communicate with the corresponding overflow grooves 44, and the two overflow grooves 44 located near the rear side and in the middle are difficult to discharge because they are surrounded by the first flow channel 431 and the second flow channel 432. The second exhaust groove 46 is opened to communicate with the outside, and the two second exhaust grooves 46 connected by the two overflow grooves 44 located near the front side are connected to each other. The opening of the second exhaust groove 46 makes The metal solution flowing into the overflow tank 44 maintains good fluidity, so that the metal solution can fill the overflow tank 44 .

本申请实施例一种用于减速机齿轮生产的压铸模具的实施原理为:动模2与定模1合模时,上型腔31与下型腔41配合形成型腔5,下型腔41的底部内壁通过设置有填充柱42,并于填充中的周向侧壁上开设有到斜面,使得金属液在型腔5内成型后,所得到的减速机齿轮铸件于花键槽的槽口内壁形成倒角,上型腔31内的成型凸起32开设有第二倒斜面321,使得花键槽的另一侧槽口内壁上也成型有倒角,从而使得铸件不需要进行倒角加工,不易因倒角加工而造成铸件表面划伤。The implementation principle of a die-casting mold for the production of reducer gears in the embodiment of the present application is as follows: when the movable mold 2 and the fixed mold 1 are closed, the upper cavity 31 and the lower cavity 41 cooperate to form the cavity 5, and the lower cavity 41 Filling column 42 is provided on the inner wall of the bottom of the bottom, and a slope is provided on the circumferential side wall during filling, so that after the molten metal is formed in the cavity 5, the obtained reducer gear casting is placed on the inner wall of the spline groove. Chamfering is formed, and the forming protrusion 32 in the upper cavity 31 is provided with a second chamfering surface 321, so that the inner wall of the notch on the other side of the spline groove is also formed with chamfering, so that the casting does not need to be chamfered, and it is not easy to Scratches on the casting surface due to chamfering.

以上均为本申请的较佳实施例,并非依此限制本申请的保护范围,故:凡依本申请的结构、形状、原理所做的等效变化,均应涵盖于本申请的保护范围之内。All of the above are preferred embodiments of the application, and are not intended to limit the protection scope of the application. Therefore, all equivalent changes made according to the structure, shape, and principle of the application should be covered by the protection scope of the application. Inside.

Claims (8)

1.一种用于减速机齿轮生产的压铸模具,其特征在于:包括与压铸机连接用于相互贴合以进行合模的定模(1)、动模(2)、以及用于形成型腔(5)供金属溶液注入的上型芯(3)和下型芯(4),所述下型芯(4)设于所述定模(1)朝向所述动模(2)的侧壁,所述上型芯(3)设于所述动模(2)朝向定模(1)的侧壁,所述上型芯(3)与所述下型芯(4)于合模时形成型腔(5),所述型腔(5)与减速机齿轮外形、尺寸一致,所述下型芯(4)开设有下型腔(41),所述下型腔(41)的底部内壁固定设有填充柱(42),所述填充柱(42)靠近所述下型腔(41)底部的周向侧壁开设有倒斜面(421),所述倒斜面(421)用于与型腔(5)内金属液接触,并形成花键槽的槽口倒角。1. A die-casting mold for the production of reducer gears, characterized in that: it includes a fixed mold (1) connected to the die-casting machine for mutual fit for mold clamping, a movable mold (2), and a mold for forming Cavity (5) for injection of the metal solution into the upper core (3) and the lower core (4), the lower core (4) is set on the side of the fixed mold (1) facing the movable mold (2) wall, the upper core (3) is set on the side wall of the movable mold (2) facing the fixed mold (1), and the upper core (3) and the lower core (4) are A cavity (5) is formed, the cavity (5) is consistent with the shape and size of the reducer gear, the lower core (4) is provided with a lower cavity (41), and the bottom of the lower cavity (41) The inner wall is fixed with a filling column (42), and the circumferential side wall of the filling column (42) close to the bottom of the lower cavity (41) is provided with a bevel (421), and the bevel (421) is used for The liquid metal in the cavity (5) contacts and forms the notch chamfer of the spline groove. 2.根据权利要求1所述的一种用于减速机齿轮生产的压铸模具,其特征在于:所述上型芯(3)朝向所述下型芯(4)的侧壁开设有多个上型腔(31),所述下型芯(4)朝向所述上型芯(3)的侧壁开设有多个下型腔(41),所述下型腔(41)的个数与所述上型腔(31)一一对应,合模时,所述上型腔(31)与对应所述下型腔(41)配合形成型腔(5)。2. A die-casting mold for the production of reducer gears according to claim 1, characterized in that: the upper core (3) has a plurality of upper cores (3) facing the side wall of the lower core (4). Cavities (31), the lower core (4) is provided with a plurality of lower cavities (41) towards the side wall of the upper core (3), the number of the lower cavities (41) is the same as the number of the The upper mold cavities (31) are in one-to-one correspondence, and when the molds are closed, the upper mold cavities (31) cooperate with the corresponding lower mold cavities (41) to form the mold cavity (5). 3.根据权利要求2所述的一种用于减速机齿轮生产的压铸模具,其特征在于:每个所述下型腔(41)的边沿侧壁上均开设有溢流槽(44),所述溢流槽(44)与所述下型腔(41)连通供金属溶液充满所述型腔(5)后流入。3. A die-casting mold for the production of reducer gears according to claim 2, characterized in that: overflow grooves (44) are provided on the edge side walls of each of the lower cavities (41), The overflow tank (44) communicates with the lower mold cavity (41) for the molten metal to fill the mold cavity (5) and then flow into it. 4.根据权利要求3所述的一种用于减速机齿轮生产的压铸模具,其特征在于:所述下型芯(4)朝向所述上型芯(3)的侧壁开设有溶液引导槽(43),所述溶液引导槽(43)与每个所述下型腔(41)连通,所述溶液引导槽(43)包括第一流道(431)与第二流道(432),所述第一流道(431)与所述第二流道(432)连接处内壁开设有缓冲弧面(433)。4. A die-casting mold for the production of reducer gears according to claim 3, characterized in that: the lower core (4) is provided with a solution guide groove towards the side wall of the upper core (3) (43), the solution guide groove (43) communicates with each of the lower cavities (41), the solution guide groove (43) includes a first flow channel (431) and a second flow channel (432), the A buffer arc surface (433) is provided on the inner wall of the connection between the first flow channel (431) and the second flow channel (432). 5.根据权利要求4所述的一种用于减速机齿轮生产的压铸模具,其特征在于:所述溶液引导槽(43)与每个所述下型腔(41)之间开设有连通槽(411),所述连通槽(411)的槽底呈倾斜向上设置,所述连通槽(411)与所述连通槽(411)相近的槽口底部侧壁为最低端,所述连通槽(411)与所述下型腔(41)相近的槽口处为最高端。5. A die-casting mold for the production of reducer gears according to claim 4, characterized in that: a communication groove is opened between the solution guide groove (43) and each of the lower cavities (41) (411), the groove bottom of the communication groove (411) is inclined upward, the bottom side wall of the notch close to the communication groove (411) is the lowest end, and the communication groove ( 411) The notch close to the lower cavity (41) is the highest end. 6.根据权利要求4所述的一种用于减速机齿轮生产的压铸模具,其特征在于:所述下型芯(4)朝向所述上型芯(3)的侧壁上开设有多个第一排气槽(45),多个所述第一排气槽(45)将所述溶液引导槽(43)与外部空气连通。6. A die-casting mold for the production of reducer gears according to claim 4, characterized in that: the side wall of the lower core (4) facing the upper core (3) is provided with a plurality of A first exhaust groove (45), a plurality of the first exhaust grooves (45) communicate the solution guide groove (43) with the outside air. 7.根据权利要求3所述的一种用于减速机齿轮生产的压铸模具,其特征在于:所述下型芯(4)朝向所述上型芯(3)的侧壁开设有多个第二排气槽(46),多个所述第二排气槽(46)将所述溢流槽(44)与外部空气连通。7. A die-casting mold for the production of reducer gears according to claim 3, characterized in that: the side wall of the lower core (4) facing the upper core (3) is provided with a plurality of first Two exhaust grooves (46), a plurality of second exhaust grooves (46) communicate the overflow groove (44) with the outside air. 8.根据权利要求2所述的一种用于减速机齿轮生产的压铸模具,其特征在于:所述下型芯(4)上设有多个定位杆(47),所述上型芯(3)朝向所述下型芯(4)的侧壁开设有定位孔(33),所述定位孔(33)个数与所述定位杆(47)的个数一一对应,所述定位孔(33)供所述定位杆(47)插入,所述定位杆(47)插入所述定位孔(33)内时,所述上型腔(31)与所述下型腔(41)的槽口相互吻合对准。8. A die-casting mold for the production of reducer gears according to claim 2, characterized in that: the lower core (4) is provided with a plurality of positioning rods (47), and the upper core ( 3) Positioning holes (33) are opened towards the side wall of the lower core (4), the number of the positioning holes (33) corresponds to the number of the positioning rods (47) one by one, the positioning holes (33) For the insertion of the positioning rod (47), when the positioning rod (47) is inserted into the positioning hole (33), the grooves of the upper cavity (31) and the lower cavity (41) The mouths are aligned with each other.
CN202222157455.7U 2022-08-15 2022-08-15 Die casting die for producing speed reducer gears Expired - Fee Related CN219233911U (en)

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