CN219223272U - Aluminium bar processing ignition controller - Google Patents
Aluminium bar processing ignition controller Download PDFInfo
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- CN219223272U CN219223272U CN202223057164.7U CN202223057164U CN219223272U CN 219223272 U CN219223272 U CN 219223272U CN 202223057164 U CN202223057164 U CN 202223057164U CN 219223272 U CN219223272 U CN 219223272U
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- guide rods
- heating mechanism
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Abstract
The utility model provides an aluminum bar processing ignition controller, which relates to the technical field of aluminum bar processing equipment and comprises the following components: an aluminum bar conveying table; an aluminum bar heating mechanism is fixedly connected in the middle of the upper surface of the aluminum bar conveying table; the front positioning frame is fixedly connected to the front surface of the aluminum bar heating mechanism through screws; the ignition signal generator is fixedly connected to the front surface of the front positioning frame and is connected with the aluminum bar heating mechanism through an electrical connection wire; the position through detecting the aluminium bar in this application, control heating furnace ignites to detect aluminium bar and leave heating device's time completely and close the heating furnace, effectively improve the utilization ratio of energy, solved and set for with the PLC through the cycle with the ignition frequency, because ignition frequency and cycle, the frequency of feeding of aluminium bar appears the deviation easily, thereby influence heating efficiency, increase the problem of energy cost.
Description
Technical Field
The utility model belongs to the technical field of aluminum bar processing equipment, and particularly relates to an aluminum bar processing ignition controller.
Background
The aluminum profile is formed by applying pressure to the aluminum bar to enable the aluminum bar to be plastically deformed, and in order to increase the plasticity of the aluminum bar during processing, the aluminum bar needs to be heated by a heating furnace, and the heating modes of the aluminum bar heating furnace include combustion heating and electric heating.
However, in order to save heating cost, the switch of the heating furnace is set by the PLC to set heating time and heating frequency, ignition is performed after the aluminum bar enters the furnace, heating is stopped after the aluminum bar leaves the furnace body, and the ignition frequency and period are set by the PLC to easily deviate from the feeding frequency of the aluminum bar, so that heating efficiency is affected, and energy cost is increased.
Disclosure of Invention
In view of the above, the utility model provides an aluminum bar processing ignition controller, which aims to solve the problems that in order to save heating cost of the traditional aluminum bar combustion heating furnace, a switch of the heating furnace is set by a PLC, heating time and heating frequency are set, ignition is performed after the aluminum bar enters the furnace, heating is stopped after the aluminum bar leaves the furnace body, and the ignition frequency and the period are set by the PLC, so that deviation is easy to occur between the ignition frequency and the period and the feeding frequency of the aluminum bar, thereby influencing heating efficiency and increasing energy cost.
The utility model provides an aluminum bar processing ignition controller, which particularly comprises an aluminum bar conveying table; an aluminum bar heating mechanism is fixedly connected in the middle of the upper surface of the aluminum bar conveying table; the front positioning frame is fixedly connected to the front surface of the aluminum bar heating mechanism through screws; the ignition signal generator is fixedly connected to the front surface of the front positioning frame and is connected with the aluminum bar heating mechanism through an electrical connection wire; the inner guide rods are arranged at four places, two inner guide rods are fixedly connected to the left side of the upper surface of the aluminum rod conveying table, and the other two inner guide rods are fixedly connected to the right side of the upper surface of the aluminum rod conveying table; the positioning pull plate is provided with two parts, two inner guide rods are respectively positioned at the left side and the right side of the aluminum bar heating mechanism, and the positioning pull plate is connected to the inner guide rods in a sliding manner; the outer guide rods are arranged at two positions and are welded on the upper surface of the aluminum bar conveying table, and the two outer guide rods are respectively positioned at the left side and the right side of the aluminum bar heating mechanism; the left side and the right side of the upper surface of the aluminum bar conveying table are respectively and fixedly connected with a temperature detector.
Further, the left side and the right side of the front surface of the front positioning frame are respectively fixedly connected with a synchronous contact, the synchronous contact button faces downwards, and the two synchronous contacts are connected in parallel.
Further, a limiting end ring with a convex ring structure is processed in the middle of the inner guide rod.
Further, the upper surface fixedly connected with extension spring resets, the lower surface of extension spring's upper end fixed connection location arm-tie.
Further, the place ahead fixedly connected with lift front rod of location arm-tie, the right side of location arm-tie has the slant to roll over the edge through the processing of bending, and the centre of location arm-tie is connected with the location supporting wheel through the bearing rotation, has seted up the wheel groove in the middle of the tread of location supporting wheel, the bottom of location supporting wheel and the lower surface parallel and level of location arm-tie.
Further, a front guide hole with a round hole structure is longitudinally formed in the front of the lifting front rod, and an outer ejector rod is bent at the front end of the lifting front rod.
Furthermore, two inner guide holes are formed in the positioning pulling plate in a penetrating mode, and the inner guide holes are connected with the inner guide rods in a sliding mode.
Compared with the prior art, the utility model has the following beneficial effects:
1. in the application, an aluminum bar is conveyed to the inside of an aluminum bar heating mechanism through an aluminum bar conveying table, in the process that the aluminum bar enters the aluminum bar heating mechanism, firstly, the front end of the aluminum bar is contacted with a right positioning pull plate, when the aluminum bar is contacted with an oblique folding edge, the positioning pull plate is pushed upwards through the inclined surface effect of the oblique folding edge, then, when the aluminum bar enters the lower part of the right positioning pull plate, the aluminum bar is in rolling connection with a positioning support wheel of the right positioning pull plate, the friction force between the positioning pull plate and the aluminum bar is reduced, the positioning pull plate is contacted with a synchronous contact after being moved upwards, an ignition signal generator is triggered, an ignition device in the aluminum bar heating mechanism is triggered through the ignition signal generator, and the aluminum bar heating mechanism is ignited; the aluminum bar is located the aluminum bar and heats the inside back that heats of mechanism, the aluminum bar moves left, when left end left the aluminum bar and heats the mechanism, with left location arm-tie contact, through the inclined plane effect of slant roll over edge, upwards promote the location arm-tie, then when the aluminum bar got into left side location arm-tie below, form roll connection with the location supporting wheel of left side location arm-tie, alleviate the frictional force between location arm-tie and the aluminum bar, the location arm-tie upwards moves the back and contacts with synchronous contact, after the aluminum bar left the location arm-tie completely, the location arm-tie resets, ignition signal generator received the signal of left side synchronous contact disconnection, control aluminum bar heats the mechanism and stops the heating to the aluminum bar, through the position that detects the aluminum bar in this application, control heating furnace ignites, and detect the time that the aluminum bar leaves heating device completely and close the heating furnace, effectively improve the utilization ratio of energy.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Fig. 2 is a schematic view of the structure of the left side of the present utility model.
Fig. 3 is a schematic top view of the present utility model of fig. 1.
FIG. 4 is a schematic view of the positioning plate according to the present utility model.
Fig. 5 is a schematic view of the structure of the inner guide bar of the present utility model.
In the figure, the correspondence between the component names and the drawing numbers is:
1. an aluminum bar conveying table; 2. an aluminum bar heating mechanism; 3. a front positioning frame; 301. a synchronous contact; 4. an ignition signal generator; 5. an inner guide rod; 501. limiting end rings; 5011. resetting the tension spring; 6. positioning a pulling plate; 601. lifting the front rod; 6011. a front guide hole; 6012. an outer ejector rod; 602. oblique folding edges; 603. positioning a supporting wheel; 604. an inner guide hole; 7. an outer guide rod; 8. a temperature detector.
Detailed Description
Examples:
as shown in fig. 1 to 5:
the utility model provides an aluminum bar processing ignition controller, which comprises an aluminum bar conveying table 1; an aluminum bar heating mechanism 2 is fixedly connected in the middle of the upper surface of the aluminum bar conveying table 1; the front positioning frame 3 is fixedly connected to the front surface of the aluminum bar heating mechanism 2 through screws; the ignition signal generator 4 is fixedly connected to the front surface of the front positioning frame 3, and the ignition signal generator 4 is connected with the aluminum bar heating mechanism 2 through an electrical connection wire; the inner guide rods 5 are arranged at four positions, wherein two inner guide rods 5 are fixedly connected to the left side of the upper surface of the aluminum rod conveying table 1, and the other two inner guide rods 5 are fixedly connected to the right side of the upper surface of the aluminum rod conveying table 1; the positioning pull plate 6 is provided with two parts, two parts of the inner guide rods 5 are respectively positioned at the left side and the right side of the aluminum bar heating mechanism 2, and the positioning pull plate 6 is connected on the inner guide rods 5 in a sliding way; the outer guide rods 7 are arranged at two positions, the two outer guide rods 7 are welded on the upper surface of the aluminum bar conveying table 1, and the two outer guide rods 7 are respectively positioned at the left side and the right side of the aluminum bar heating mechanism 2; the left side and the right side of the upper surface of the aluminum bar conveying table 1 are respectively fixedly connected with a temperature detector 8.
The left side and the right side of the front surface of the front positioning frame 3 are respectively fixedly connected with a synchronous contact 301, buttons of the synchronous contacts 301 face downwards, the two synchronous contacts 301 are connected in parallel, the two synchronous contacts 301 are connected with an ignition signal generator 4, the ignition signal generator 4 can receive a trigger signal of the right synchronous contact 301 and a disconnection signal of the left synchronous contact 301, and a control signal is sent to an ignition structure of the aluminum bar heating mechanism 2 to control the aluminum bar heating mechanism 2 to ignite.
Wherein, a limiting end ring 501 with a convex ring structure is processed in the middle of the inner guide rod 5; the upper surface of the limiting end ring 501 is fixedly connected with a reset tension spring 5011, the upper end of the reset tension spring 5011 is fixedly connected with the lower surface of a positioning pull plate 6, two inner guide holes 604 are formed in the positioning pull plate 6 in a penetrating manner, and the inner guide holes 604 are in sliding connection with an inner guide rod 5; through the action of the reset tension spring 5011, the positioning pulling plate 6 is pulled, and the reset action of the positioning pulling plate 6 is realized.
The front of the positioning pull plate 6 is fixedly connected with a lifting front rod 601, the front of the lifting front rod 601 is longitudinally provided with a front guide hole 6011 with a round hole structure, the front end of the lifting front rod 601 is bent and processed with an outer ejector rod 6012, the right side of the positioning pull plate 6 is provided with an inclined folding edge 602 through bending and processing, the middle of the positioning pull plate 6 is rotationally connected with a positioning support wheel 603 through a bearing, a wheel groove is formed in the middle of the wheel surface of the positioning support wheel 603, and the bottom of the positioning support wheel 603 is level with the lower surface of the positioning pull plate 6; when the aluminum bar moves from right to left, the front end of the aluminum bar is contacted with the inclined folded edge 602, the positioning pull plate 6 is pushed upwards through the inclined surface effect of the inclined folded edge 602, and then the aluminum bar is in rolling connection with the positioning support wheels 603 of the positioning pull plate 6 when entering the lower part of the positioning pull plate 6, so that the friction force between the positioning pull plate 6 and the aluminum bar is reduced, the positioning pull plate 6 moves upwards and then contacts with the synchronous contact 301, a trigger signal is sent to the ignition signal generator 4 through the synchronous contact 301, and the ignition structure inside the aluminum bar heating mechanism 2 is controlled through the ignition signal generator 4 to perform ignition.
Specific use and action of the embodiment:
firstly, an aluminum bar is conveyed from right to left on the upper surface of an aluminum bar conveying table 1, in the process that the aluminum bar enters an aluminum bar heating mechanism 2, the front end of the aluminum bar is contacted with a right inclined folded edge 602, a positioning pull plate 6 is pushed upwards under the action of the inclined surface of the inclined folded edge 602, then the aluminum bar enters the lower part of the right positioning pull plate 6 and forms rolling connection with a positioning support wheel 603 of the right positioning pull plate 6, the friction force between the positioning pull plate 6 and the aluminum bar is reduced, the positioning pull plate 6 is contacted with a synchronous contact 301 after being moved upwards, an ignition signal generator 4 is triggered, an internal ignition device of the aluminum bar heating mechanism 2 is triggered through the ignition signal generator 4, and the aluminum bar heating mechanism 2 is ignited; after the aluminum bar is heated in the aluminum bar heating mechanism 2, the aluminum bar moves leftwards, when the left end leaves the aluminum bar heating mechanism 2, the aluminum bar contacts with the left positioning pull plate 6, the positioning pull plate 6 is pushed upwards through the inclined surface effect of the inclined folding edge 602, and then when the aluminum bar enters the lower part of the left positioning pull plate 6, the aluminum bar forms rolling connection with the positioning support wheels 603 of the left positioning pull plate 6, friction force between the positioning pull plate 6 and the aluminum bar is reduced, the positioning pull plate 6 moves upwards and contacts with the synchronous contact 301, when the aluminum bar completely leaves the positioning pull plate 6, the positioning pull plate 6 is reset, and the ignition signal generator 4 receives a signal of disconnection of the left synchronous contact 301, so that the ignition signal generator 4 controls the aluminum bar heating mechanism 2 to stop heating the aluminum bar.
The embodiments of the utility model have been presented for purposes of illustration and description, and are not intended to be exhaustive or limited to the utility model in the form disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. The embodiments were chosen and described in order to best explain the principles of the utility model and the practical application, and to enable others of ordinary skill in the art to understand the utility model for various embodiments with various modifications as are suited to the particular use contemplated.
Claims (7)
1. An aluminium bar processing ignition controller which is characterized in that: comprises an aluminum bar conveying table (1); an aluminum bar heating mechanism (2) is fixedly connected in the middle of the upper surface of the aluminum bar conveying table (1); the front positioning frame (3) is fixedly connected to the front surface of the aluminum bar heating mechanism (2) through screws; the ignition signal generator (4), the said ignition signal generator (4) is fixedly connected to front surface of the front locating rack (3), and the ignition signal generator (4) connects the aluminium bar heating mechanism (2) through the electrical connection wire; the inner guide rods (5) are arranged around, two inner guide rods (5) are fixedly connected to the left side of the upper surface of the aluminum bar conveying table (1), and the other two inner guide rods (5) are fixedly connected to the right side of the upper surface of the aluminum bar conveying table (1); the positioning pull plates (6) are arranged at two positions, the two inner guide rods (5) are respectively positioned at the left side and the right side of the aluminum bar heating mechanism (2), and the positioning pull plates (6) are connected to the inner guide rods (5) in a sliding manner; the outer guide rods (7) are arranged at two positions, the two outer guide rods (7) are welded on the upper surface of the aluminum bar conveying table (1), and the two outer guide rods (7) are respectively positioned at the left side and the right side of the aluminum bar heating mechanism (2); the left side and the right side of the upper surface of the aluminum bar conveying table (1) are respectively fixedly connected with a temperature detector (8).
2. An aluminum bar processing ignition controller as recited in claim 1, wherein: the left side and the right side of the front surface of the front positioning frame (3) are respectively fixedly connected with one synchronous contact (301), the buttons of the synchronous contacts (301) face downwards, and the two synchronous contacts (301) are connected in parallel.
3. An aluminum bar processing ignition controller as recited in claim 1, wherein: and a limiting end ring (501) with a convex ring structure is processed in the middle of the inner guide rod (5).
4. An aluminum bar processing ignition controller as recited in claim 3, wherein: the upper surface of spacing end ring (501) fixedly connected with extension spring (5011) that resets, the lower surface of extension spring (5011) upper end fixed connection location arm-tie (6).
5. An aluminum bar processing ignition controller as recited in claim 1, wherein: the front of location arm-tie (6) fixedly connected with goes up and down front rod (601), the right side of location arm-tie (6) has slant edge (602) through the processing of bending, and the centre of location arm-tie (6) is connected with location supporting wheel (603) through the bearing rotation, has seted up the wheel groove in the middle of the wheel face of location supporting wheel (603), the bottom of location supporting wheel (603) and the lower surface parallel and level of location arm-tie (6).
6. An aluminum bar processing ignition controller as recited in claim 5, wherein: front guide holes (6011) with round hole structures are longitudinally formed in the front of the lifting front rod (601), and outer ejector rods (6012) are bent and processed at the front ends of the lifting front rod (601).
7. An aluminum bar processing ignition controller as recited in claim 5, wherein: two inner guide holes (604) are formed in the positioning pulling plate (6) in a penetrating mode, and the inner guide holes (604) are connected with the inner guide rods (5) in a sliding mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223057164.7U CN219223272U (en) | 2022-11-17 | 2022-11-17 | Aluminium bar processing ignition controller |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223057164.7U CN219223272U (en) | 2022-11-17 | 2022-11-17 | Aluminium bar processing ignition controller |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219223272U true CN219223272U (en) | 2023-06-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223057164.7U Active CN219223272U (en) | 2022-11-17 | 2022-11-17 | Aluminium bar processing ignition controller |
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| Country | Link |
|---|---|
| CN (1) | CN219223272U (en) |
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2022
- 2022-11-17 CN CN202223057164.7U patent/CN219223272U/en active Active
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