CN219218400U - Dye vat waste water waste heat recovery heat exchange device - Google Patents
Dye vat waste water waste heat recovery heat exchange device Download PDFInfo
- Publication number
- CN219218400U CN219218400U CN202223491281.4U CN202223491281U CN219218400U CN 219218400 U CN219218400 U CN 219218400U CN 202223491281 U CN202223491281 U CN 202223491281U CN 219218400 U CN219218400 U CN 219218400U
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- Prior art keywords
- dye vat
- water tank
- heat exchange
- waste water
- waste
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- 239000002351 wastewater Substances 0.000 title claims abstract description 59
- 239000002918 waste heat Substances 0.000 title claims abstract description 22
- 238000011084 recovery Methods 0.000 title claims abstract description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 91
- 239000007788 liquid Substances 0.000 claims abstract description 13
- 238000004321 preservation Methods 0.000 claims description 22
- 238000009413 insulation Methods 0.000 claims description 19
- 238000004140 cleaning Methods 0.000 claims description 8
- 230000007246 mechanism Effects 0.000 claims description 6
- 238000010276 construction Methods 0.000 claims description 2
- 238000001914 filtration Methods 0.000 abstract description 12
- 239000012535 impurity Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 5
- 238000004043 dyeing Methods 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000010405 clearance mechanism Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000004891 communication Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Heat-Pump Type And Storage Water Heaters (AREA)
Abstract
The utility model relates to the technical field of dye vat waste water waste heat recovery, and provides a dye vat waste water waste heat recovery heat exchange device which comprises a dye vat waste water tank, a hot water tank and a heat exchange tank, wherein a filtering structure is arranged at the bottom end of one side of the inside of the dye vat waste water tank, the filtering structure comprises a supporting plate, a clamping block, a filtering plate, a handle and a clamping groove, the supporting plate is arranged at the bottom end of one side of the inside of the dye vat waste water tank, the filtering plate is arranged in the supporting plate, the handle is arranged at the top end of the filtering plate, the clamping block is arranged at the bottom end of the filtering plate, the clamping groove is arranged at the bottom end of the clamping block, and a first water pump is arranged at the bottom end of one side of the dye vat waste water tank. According to the utility model, the filter plate is arranged at the bottom end of one side of the inside of the dye vat wastewater tank, impurities in wastewater can be filtered by the filter plate, the problem of blockage of a liquid conveying pipe is avoided, and the handle is pulled upwards, so that the clamping block and the clamping groove are loosened mutually, the fixed limit on the filter plate is relieved, and the purpose of replacing the filter plate is realized.
Description
Technical Field
The utility model relates to the technical field of waste heat recovery of dye vat waste water, in particular to a heat exchange device for waste heat recovery of dye vat waste water.
Background
Along with the continuous improvement of the economic level, the printing and dyeing technology is greatly developed, printing and dyeing is a generic term of pretreatment, dyeing, printing, after-finishing, washing water and the like, a large amount of waste water can be generated in the printing and dyeing process, the temperature of the waste water is generally higher, and a heat exchange device is generally required to recycle the waste heat of the waste water, so that the waste of heat resources is avoided.
The existing dye vat waste water waste heat recovery heat exchange device is simple in structure, and has the defects when in use:
1. when the dye vat waste water waste heat recovery heat exchange device is used, waste water is not convenient to filter, impurities in the waste water block the liquid conveying pipe, and the use effect of the heat exchange device is further affected;
2. when the dye vat waste water waste heat recovery heat exchange device is used, dirty objects in waste water are easy to attach on the heat conduction pipe, and the heat exchange effect of the heat conduction pipe is affected, so that the dye vat waste water waste heat recovery heat exchange device is required to be researched to solve the problems.
Disclosure of Invention
First, the technical problem to be solved
The utility model aims to provide a dye vat waste water waste heat recovery heat exchange device which is used for solving the defect that the traditional heat exchange device is inconvenient for filtering waste water.
(II) summary of the utility model
In order to solve the technical problems, the utility model provides the following technical scheme: the utility model provides a dye vat waste water waste heat recovery heat exchange device, includes dye vat waste water pond, hot-water tank and heat exchange box, the bottom of dye vat waste water pond inside one side is provided with filtration, filtration is including backup pad, fixture block, filter, handle and draw-in groove, the bottom of inside one side of dye vat waste water pond is installed to the backup pad, the internally mounted of backup pad has the filter, and the top of filter installs the handle, the fixture block is installed to the bottom of filter, and the bottom of fixture block is provided with the draw-in groove, first water pump is installed to the bottom of dye vat waste water pond one side, and the liquid pipe is all installed to the top and the bottom of first water pump, the heat exchange box is installed to the one end of liquid pipe, one side of heat exchange box inside is provided with clearance mechanism, the internally mounted of heat pipe, the hot-water tank is installed to the bottom of heat exchange box, the second temperature sensor is all installed to the bottom of the inside both sides of hot-water tank, the second water pump is installed to one side of hot-water tank, the bottom of hot-water tank is provided with heat preservation structure. The filter structure that sets up is convenient for filter waste water, avoids blockking up the liquid pipe that send.
During the use, can filter the impurity in the waste water through the filter, avoid sending the liquid pipe to block up, upwards pull the handle for fixture block and draw-in groove loosen each other and take off, remove the fixed restriction to the filter, change the filter, start servo motor, the screw rod rotates, the movable block drives the brush and reciprocates, at the in-process that the brush reciprocated, can sweep the dirty on heat pipe surface, the hot water of heat exchange can be stored in the heat preservation water tank, so that use, first temperature sensor and second temperature sensor can detect the temperature in heat preservation water tank and the hot-water tank respectively, the temperature accessible display screen shows.
Preferably, the clamping groove is arranged on the inner wall of the dye vat wastewater tank, and the clamping groove and the clamping block form a clamping structure. The clamping groove and the clamping block are arranged to facilitate the disassembly and assembly of the filter plate.
Preferably, the insulation construction is including insulation water tank, first temperature sensor, display screen and water inlet channel, insulation water tank installs the bottom at the hot-water tank, water inlet channel is installed on insulation water tank's top, first temperature sensor is all installed to insulation water tank's inside both sides's bottom, the display screen is installed to insulation water tank's one side. The heat preservation structure is convenient for store hot water to use at any time.
Preferably, the bottom of the heat preservation water tank is of an inclined design, and a water outlet is formed in the bottom of one side of the heat preservation water tank. The bottom of the heat preservation water tank is inclined so as to be convenient for draining.
Preferably, the first temperature sensors are symmetrically arranged, and the first temperature sensors are vertically and centrally symmetrically distributed through the heat preservation water tank. The first temperature sensor that the symmetry set up can improve the detection effect.
Preferably, the cleaning mechanism comprises a hairbrush, a movable block, a screw rod, internal threads and a servo motor, wherein the screw rod is arranged on one side of the inside of the heat exchange box, the servo motor is arranged at the top end of the screw rod, the movable block is arranged on the outer side of the screw rod, the internal threads are arranged in the movable block, and the hairbrush is arranged at two ends of one side of the movable block. The cleaning mechanism is convenient for clean the heat conduction pipe, and improves the heat exchange efficiency.
Preferably, a sliding groove is formed in one side of the hairbrush, and the screw rod and the movable block form threaded connection. The arrangement of the threaded connection is convenient for the brush to move up and down.
(III) beneficial effects
The dye vat waste water waste heat recovery heat exchange device provided by the utility model has the advantages that:
(1) Through the filter plate arranged at the bottom end of one side of the inside of the dye vat wastewater tank, the filter plate can filter impurities in wastewater, the problem of blockage of a liquid conveying pipe is avoided, and the handle is pulled upwards, so that the clamping block and the clamping groove are loosened, the fixed limit on the filter plate is relieved, and the purpose of replacing the filter plate is realized;
(2) The servo motor is started by the servo motor arranged at one side of the top end of the heat exchange box, the screw rod rotates, the movable block drives the brush to move up and down, and dirt on the surface of the heat conducting pipe can be swept down in the process of the upward and downward movement of the brush, so that the cleaning purpose is realized;
(3) Through the heat preservation water tank that sets up in the hot-water tank bottom, the hot water of heat exchange can be stored in the heat preservation water tank to use, first temperature sensor and second temperature sensor can detect the temperature in heat preservation water tank and the hot-water tank respectively, and the temperature accessible display screen shows.
Drawings
In order to more clearly illustrate the embodiments of the present utility model or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present utility model, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic cross-sectional elevation view of the present utility model;
FIG. 2 is a schematic diagram of a cross-sectional elevation of a thermal insulation structure according to the present utility model;
FIG. 3 is a schematic view of a cleaning mechanism according to the present utility model;
FIG. 4 is a schematic view of a three-dimensional structure of a filter plate according to the present utility model;
fig. 5 is an enlarged schematic view of the structure of fig. 1 a according to the present utility model.
Reference numerals in the drawings illustrate: 1. dye vat wastewater tank; 2. a filtering structure; 201. a support plate; 202. a clamping block; 203. a filter plate; 204. a handle; 205. a clamping groove; 3. a first water pump; 4. a thermal insulation structure; 401. a heat preservation water tank; 402. a first temperature sensor; 403. a display screen; 404. a water inlet channel; 5. a hot water tank; 6. a second temperature sensor; 7. a second water pump; 8. a heat conduction pipe; 9. a heat exchange box; 10. a cleaning mechanism; 1001. a brush; 1002. a movable block; 1003. a screw; 1004. an internal thread; 1005. a servo motor; 11. a liquid feeding pipe.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present utility model more apparent, the technical solutions of the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model, and it is apparent that the described embodiments are some embodiments of the present utility model, but not all embodiments of the present utility model. All other embodiments, which can be made by one of ordinary skill in the art without inventive faculty, are intended to be within the scope of the present utility model, based on the embodiments of the present utility model.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
Example 1
Referring to fig. 1-5, the heat exchange device for recycling waste heat of dye vat wastewater provided by the utility model comprises a dye vat wastewater tank 1, a hot water tank 5 and a heat exchange tank 9, wherein a filtering structure 2 is arranged at the bottom end of one side of the inside of the dye vat wastewater tank 1, the filtering structure 2 comprises a supporting plate 201, a clamping block 202, a filter plate 203, a handle 204 and a clamping groove 205, the supporting plate 201 is arranged at the bottom end of one side of the inside of the dye vat wastewater tank 1, the filter plate 203 is internally arranged at the bottom end of the supporting plate 201, the handle 204 is arranged at the top end of the filter plate 203, the clamping block 202 is arranged at the bottom end of the filter plate 203, the clamping groove 205 is arranged on the inner wall of the dye vat wastewater tank 1, and the clamping groove 205 and the clamping block 202 form a clamping structure.
The first water pump 3 is installed to the bottom of dye vat wastewater tank 1 one side, and send the liquid pipe 11 to all install on the top and the bottom of first water pump 3, send the liquid pipe 11's one end to install heat exchange box 9, the internally mounted of heat exchange box 9 has heat pipe 8, hot-water tank 5 is installed to the bottom of heat exchange box 9, second temperature sensor 6 is all installed to the bottom of the inside both sides of hot-water tank 5, second water pump 7 is installed to one side of hot-water tank 5, the bottom of hot-water tank 5 is provided with insulation structure 4, insulation structure 4 is including insulation water tank 401, first temperature sensor 402, display screen 403 and water inlet channel 404, the bottom at hot-water tank 5 is installed to insulation water tank 401, water inlet channel 404 is installed on the top of insulation water tank 401, the first temperature sensor 402 is all installed to the bottom of the inside both sides of insulation water tank 401, display screen 403 is installed to one side of insulation water tank 401, the bottom of insulation water tank 401 is the slope design, the bottom of insulation water tank 401 one side is provided with the outlet, first temperature sensor 402 is the symmetry setting, first temperature sensor 402 is the vertical center symmetry through insulation water tank 401 and distributes.
In this embodiment, the first water pump 3 is started, after the high-temperature wastewater in the dye vat wastewater tank 1 is filtered by the filter plate 203, the high-temperature wastewater is sent into the heat exchange tank 9 by the liquid sending pipe 11, the second water pump 7 is started, water in the hot water tank 5 flows in the heat conducting pipe 8, in the flowing process, the water exchanges heat with the high-temperature wastewater, the exchanged water becomes hot water and returns into the hot water tank 5, the water temperature in the hot water tank 5 can be detected by the second temperature sensor 6, after the water temperature reaches a certain temperature, the valve of the water inlet channel 404 is opened, the hot water can be stored in the heat preservation water tank 401 so as to be used, when the filter plate 203 needs to be replaced, the handle 204 is pulled upwards, the clamping block 202 and the clamping groove 205 are loosened mutually, the fixed limit on the filter plate 203 is released, and the filter plate 203 can be replaced.
Example two
The embodiment further includes: the inside one side of heat exchange box 9 is provided with clearance mechanism 10, clearance mechanism 10 is including brush 1001, movable block 1002, screw 1003, internal thread 1004 and servo motor 1005, and screw 1003 is installed in the inside one side of heat exchange box 9, and servo motor 1005 is installed on the top of screw 1003, and movable block 1002 is installed in the outside of screw 1003, and the internally mounted of movable block 1002 has internal thread 1004, and brush 1001 is all installed at the both ends of movable block 1002 one side, and one side of brush 1001 is provided with the spout, and screw 1003 and movable block 1002 constitute threaded connection.
In this embodiment, the servo motor 1005 is started, the screw 1003 rotates, and the movable block 1002 drives the brush 1001 to move up and down due to the threaded connection, so that the dirt cleaning efficiency of the surface of the heat conduction pipe 8 can be improved, and the heat exchange efficiency of the heat conduction pipe 8 can be improved in the process of moving the brush 1001 up and down.
In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model will be understood in specific cases by those of ordinary skill in the art.
The apparatus embodiments described above are merely illustrative, wherein the elements illustrated as separate elements may or may not be physically separate, and the elements shown as elements may or may not be physical elements, may be located in one place, or may be distributed over a plurality of network elements. Some or all of the modules may be selected according to actual needs to achieve the purpose of the solution of this embodiment. Those of ordinary skill in the art will understand and implement the present utility model without undue burden.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present utility model, and are not limiting; although the utility model has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims (7)
1. The utility model provides a dye vat waste water waste heat recovery heat exchange device, includes dye vat waste water pond (1), hot-water tank (5) and heat exchange box (9), its characterized in that: the utility model discloses a dye vat wastewater disposal basin, including dye vat wastewater disposal basin, filter structure (2) are provided with filter structure (2) including backup pad (201), fixture block (202), filter (203), handle (204) and draw-in groove (205), the bottom of inside one side of dye vat wastewater disposal basin (1) is installed to backup pad (201), internally mounted of backup pad (201) has filter (203), and installs handle (204) on the top of filter (203), fixture block (202) are installed to the bottom of filter (203), and the bottom of fixture block (202) is provided with draw-in groove (205), first water pump (3) are installed to the bottom of dye vat wastewater disposal basin (1) one side, and liquid feed pipe (11) are all installed to the top and the bottom of first water pump (3), heat exchange box (9) are installed to the one end of liquid feed pipe (11).
A cleaning mechanism (10) is arranged at one side of the interior of the heat exchange box (9), a heat conduction pipe (8) is arranged in the interior of the heat exchange box (9), and a hot water tank (5) is arranged at the bottom end of the heat exchange box (9);
the bottom of the inside both sides of hot-water tank (5) is all installed second temperature sensor (6), second water pump (7) are installed to one side of hot-water tank (5), the bottom of hot-water tank (5) is provided with insulation construction (4).
2. The dye vat waste water waste heat recovery heat exchange device according to claim 1, wherein: the clamping groove (205) is arranged on the inner wall of the dye vat wastewater tank (1), and the clamping groove (205) and the clamping block (202) form a clamping structure.
3. The dye vat waste water waste heat recovery heat exchange device according to claim 1, wherein: the utility model provides a heat preservation structure (4) is including heat preservation water tank (401), first temperature sensor (402), display screen (403) and inlet channel (404), the bottom at hot-water tank (5) is installed to heat preservation water tank (401), inlet channel (404) is installed on the top of heat preservation water tank (401), first temperature sensor (402) are all installed to the bottom of heat preservation water tank (401) inside both sides, display screen (403) are installed to one side of heat preservation water tank (401).
4. A dye vat waste water waste heat recovery heat exchange apparatus as claimed in claim 3, wherein: the bottom of the heat preservation water tank (401) is of an inclined design, and a water outlet is formed in the bottom of one side of the heat preservation water tank (401).
5. A dye vat waste water waste heat recovery heat exchange apparatus as claimed in claim 3, wherein: the first temperature sensors (402) are symmetrically arranged, and the first temperature sensors (402) are vertically and centrally symmetrically distributed through the heat preservation water tank (401).
6. The dye vat waste water waste heat recovery heat exchange device according to claim 1, wherein: the cleaning mechanism (10) comprises a hairbrush (1001), a movable block (1002), a screw rod (1003), an internal thread (1004) and a servo motor (1005), wherein the screw rod (1003) is arranged on one side of the inside of the heat exchange box (9), the servo motor (1005) is arranged at the top end of the screw rod (1003), the movable block (1002) is arranged on the outer side of the screw rod (1003), the internal thread (1004) is arranged on the inner side of the movable block (1002), and the hairbrush (1001) is arranged at two ends of one side of the movable block (1002).
7. The dye vat waste water waste heat recovery heat exchange device according to claim 6, wherein: one side of the hairbrush (1001) is provided with a sliding groove, and the screw (1003) and the movable block (1002) form threaded connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223491281.4U CN219218400U (en) | 2022-12-27 | 2022-12-27 | Dye vat waste water waste heat recovery heat exchange device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202223491281.4U CN219218400U (en) | 2022-12-27 | 2022-12-27 | Dye vat waste water waste heat recovery heat exchange device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219218400U true CN219218400U (en) | 2023-06-20 |
Family
ID=86746832
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202223491281.4U Active CN219218400U (en) | 2022-12-27 | 2022-12-27 | Dye vat waste water waste heat recovery heat exchange device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN219218400U (en) |
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2022
- 2022-12-27 CN CN202223491281.4U patent/CN219218400U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Heat exchange device for waste heat recovery of dyeing tank wastewater Effective date of registration: 20231115 Granted publication date: 20230620 Pledgee: Huai'an Chuzhou Branch of Bank of China Ltd. Pledgor: Huai'an Yuchen textile printing and dyeing Co.,Ltd. Registration number: Y2023980065491 |