CN215965201U - Modular ultrasonic cleaning device - Google Patents
Modular ultrasonic cleaning device Download PDFInfo
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- CN215965201U CN215965201U CN202121103320.1U CN202121103320U CN215965201U CN 215965201 U CN215965201 U CN 215965201U CN 202121103320 U CN202121103320 U CN 202121103320U CN 215965201 U CN215965201 U CN 215965201U
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Abstract
The utility model provides a modularized ultrasonic cleaning device which comprises a shell, wherein a cleaning tank is arranged in the shell, an ultrasonic vibration unit is arranged in the cleaning tank, a heating unit is arranged on one side of the cleaning tank, a circulating filtering unit is arranged on the other side of the cleaning tank, and an auxiliary heating circulating unit is arranged on one side of the circulating filtering unit. The utility model is simple and practical, can efficiently clean industrial products, realizes energy-saving circulation in the cleaning process, is convenient to disassemble and maintain each part, has low use cost and good economic benefit.
Description
Technical Field
The utility model relates to the technical field of ultrasonic cleaning, in particular to a modularized ultrasonic cleaning device.
Background
Utilize the ultrasonic wave can carry out high-efficient washing to the work piece, the cavitation effect of ultrasonic wave probably effectively gets rid of workpiece surface's oil stain and rust mark, at present, industrial cleaning equipment is many with the ultrasonic module, spray functions such as module and stoving module and make up, in order to reach better cleaning performance, but present ultrasonic cleaner has some problems, generally adopt heating module to heat up the washing liquid, because in the cleaning process spot can enter into the washing liquid, consequently adopt the mode of heating to the washing liquid more indirectly, lead to the intensification effect slower, and because can not in time carry out filtration cyclic utilization to the washing liquid in the cleaning process, lead to the cleaning performance unsatisfactory.
Chinese patent document CN 210907187U describes an automatic modular ultrasonic cleaning machine, which is relatively complex in structure, and requires a higher volume for the equipment, is more complicated in equipment maintenance, has defects in use, and needs to be improved when the cleaning work piece is kept the same because of the need of cleaning twice.
SUMMERY OF THE UTILITY MODEL
The utility model provides a modularized ultrasonic cleaning device, which solves the problems that the cleaning liquid needs a long time for heating, so that the heat loss is large, the cleaning liquid cannot be effectively cleaned, filtered and circulated in the working process, the temperature compensation cannot be carried out after the filtering, and the disassembly and the maintenance of each part cannot be conveniently carried out.
In order to solve the technical problems, the technical scheme adopted by the utility model is as follows: the utility model provides a modularization ultrasonic cleaning device, includes the shell, is equipped with the washing tank in the shell, is equipped with the ultrasonic vibration unit in the washing tank, and one side of washing tank is equipped with the heating unit, and the opposite side of washing tank is equipped with the circulation filter unit, and one side of circulation filter unit is equipped with the auxiliary heating circulation unit.
In the preferred scheme, the shell includes the backup pad, and backup pad top both sides are provided with two first support frames relatively, and first support frame one side is equipped with the second support frame, and first support frame and second support frame are connected, are equipped with the carriage in the middle of the backup pad, and the washing tank is connected with the carriage.
In the preferred scheme, the ultrasonic vibration unit comprises a first ultrasonic transducer and a second ultrasonic transducer, the first ultrasonic transducer is fixedly arranged at the bottom of the cleaning tank, and the second ultrasonic transducer is detachably arranged on the inner side wall of the cleaning tank.
In a preferred scheme, the circulating and filtering unit comprises a first liquid storage tank, the first liquid storage tank is connected with the cleaning tank through a pipeline, a first circulating pump is arranged between the first liquid storage tank and the cleaning tank, the auxiliary heat circulating unit comprises a second liquid storage tank, the second liquid storage tank is connected with the cleaning tank through a pipeline, a second circulating pump is arranged between the second liquid storage tank and the cleaning tank, an installation plate is arranged on one side of the second circulating pump, and an auxiliary heat faucet is detachably arranged on the installation plate;
be equipped with multistage filter element group spare between first liquid reserve tank and the second liquid reserve tank, multistage filter element group spare both ends are connected with first liquid reserve tank and second liquid reserve tank respectively.
In the preferred scheme, first liquid reserve tank one side is equipped with picture peg filtering component, picture peg filtering component's appearance and the inside dimension phase-match of first liquid reserve tank, and one side of picture peg filtering component is equipped with the handle, is equipped with the sealing washer between first liquid reserve tank and the picture peg filtering component.
In a preferable scheme, the first circulating pump and the second circulating pump are connected through an auxiliary heat circulating pipe, a second electronic valve is arranged between the first circulating pump and the first liquid storage tank, a third electronic valve is arranged between the second circulating pump and the second liquid storage tank, a first electronic valve is arranged on the auxiliary heat circulating pipe, a fourth electronic valve is further arranged on one side of the second liquid storage tank, the fourth electronic valve is connected with the auxiliary heat circulating pipe through a pipeline, and the fourth electronic valve is located on one side of the first electronic valve.
In the preferred scheme, the washing tank includes the bottom plate, is equipped with the curb plate on the bottom plate, and the bottom plate is to the bottom lopsidedness that is close to the shell, and the inboard below of bottom plate is equipped with a fixing base of heating element along circumference, and the ultrasonic vibration unit includes first ultrasonic transducer, and first ultrasonic transducer is located the fixing base, and first ultrasonic transducer detachable and fixing base are connected.
In the preferred scheme, the bottom of washing tank still is equipped with the drain valve, and one side of drain valve is equipped with a plurality of locating pieces along circumference, and locating piece and shell threaded connection, the upper end of locating piece support and lean on the downside at the washing tank.
In the preferred scheme, still be equipped with and be used for carrying out the heat preservation to washing tank, heating unit, circulation filter unit and auxiliary heat cycle unit respectively.
In a preferable scheme, a manual door is hinged to the second support frame close to one side of the auxiliary heat circulation unit.
The utility model has the beneficial effects that: the ultrasonic device can be rapidly installed and debugged by arranging the independent ultrasonic vibration unit, the heating unit, the circulating filter unit and the auxiliary heat circulating unit, in the using process, the cleaning solution is quickly heated up by the auxiliary heat circulation unit, then the heating unit conducts heat, the circulation is carried out, the temperature rising rate of the cleaning liquid is greatly improved, the cleaning liquid is ensured to enter a state of high-efficiency work at proper temperature in a short time, meanwhile, the circulation filtering unit can filter and clean the cleaning liquid in work, and the auxiliary heat circulation unit can compensate the temperature of the filtered cleaning liquid, so that the temperature change of the cleaning liquid is small when the cleaning liquid enters the cleaning tank again after being cleaned and filtered from the cleaning tank, the workpiece is clear and stable, and the problem of large heat loss caused by indirect heat conduction of the heating unit is avoided.
Drawings
The utility model is further illustrated by the following figures and examples.
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic left side view of the present invention;
FIG. 4 is a schematic top view of the interior of the housing of the present invention;
fig. 5 is a schematic view of the interior of the housing of the present invention in elevation.
In the figure: a housing 1; a support plate 101; a support frame 102; a first support frame 103; a second support 104; a positioning block 105; a cleaning tank 2; a base plate 201; a side panel 202; a fixed base 203; an ultrasonic vibration unit 3; a first ultrasonic transducer 301; a second ultrasonic transducer 302; a heating unit 4; a circulating filtration unit 5; a first reservoir 501; a first circulation pump 502; an insert plate filter assembly 503; a multi-stage filter element assembly 504; a second electrovalve 505; a handle 506; an auxiliary heat cycle unit 6; a second reservoir 601; a second circulation pump 602; a mounting plate 603; an auxiliary hot water tap 604; a third electronic valve 605; a fourth electronic valve 606; an auxiliary heat circulation pipe 7; a first electrovalve 8; an insulating layer 9; a water discharge valve 10.
Detailed Description
As shown in fig. 1 to 5, a modularized ultrasonic cleaning apparatus includes a housing 1, a cleaning tank 2 is disposed in the housing 1, an ultrasonic vibration unit 3 is disposed in the cleaning tank 2, a heating unit 4 is disposed on one side of the cleaning tank 2, a circulation filtering unit 5 is disposed on the other side of the cleaning tank 2, and an auxiliary heat circulation unit 6 is disposed on one side of the circulation filtering unit 5. From this structure to make between the washing liquid gets into the washing tank, utilize and assist thermal cycle unit 6 to carry out quick temperature rise to the washing liquid, then heating unit 4 carries out heat transfer to the washing liquid, can let the washing liquid shorten the time that reaches high-efficient operating temperature through the circulation many times, and then ultrasonic vibration unit 3 washs the work piece, and circulating filtration unit 5 carries out filtration cyclic utilization to the washing liquid, and whole operation is stable, and the cleaning efficiency is high.
In a preferable scheme, the housing 1 comprises a support plate 101, two first support frames 103 are oppositely arranged on two sides above the support plate 101, a second support frame 104 is arranged on one side of the first support frame 103, the first support frame 103 is connected with the second support frame 104, a support frame 102 is arranged in the middle of the support plate 101, and the cleaning tank 2 is connected with the support frame 102. With the structure, the cleaning tank 2 can be quickly mounted on the supporting frame 102, and the supporting plate 101 stably and firmly supports the first supporting frame 103 and the second supporting frame 104, so that the use convenience is ensured.
In a preferred embodiment, the ultrasonic vibration unit 3 includes a first ultrasonic transducer 301 and a second ultrasonic transducer 302, the first ultrasonic transducer 301 is fixedly disposed at the bottom of the cleaning tank 2, and the second ultrasonic transducer 302 is detachably disposed on the inner side wall of the cleaning tank 2. First ultrasonic transducer 301 and second ultrasonic transducer 302 all adopt detachable design, and first ultrasonic transducer 301 adopts the spiral shell to decide to connect in washing tank 2 bottom, and second ultrasonic transducer 302 adopts the couple setting on the lateral wall of washing tank 2, from this structure to make and install first ultrasonic transducer 301 and/or second ultrasonic transducer 302 according to the product of difference and use, guaranteed the convenience when wasing, and dismantle simple and conveniently, it is more convenient to maintain.
In a preferred scheme, the circulating and filtering unit 5 comprises a first liquid storage tank 501, the first liquid storage tank 501 is connected with the cleaning tank 2 through a pipeline, a first circulating pump 502 is arranged between the first liquid storage tank 501 and the cleaning tank 2, the auxiliary heat circulating unit 6 comprises a second liquid storage tank 601, the second liquid storage tank 601 is connected with the cleaning tank 2 through a pipeline, a second circulating pump 602 is arranged between the second liquid storage tank 601 and the cleaning tank 2, a mounting plate 603 is arranged on one side of the second circulating pump 602, and an auxiliary heat water faucet 604 is detachably arranged on the mounting plate 603;
be equipped with multistage filter element group spare 504 between first liquid reserve tank 501 and the second liquid reserve tank 601, multistage filter element group spare 504 both ends are connected with first liquid reserve tank 501 and second liquid reserve tank 601 respectively. Multistage filter element group 504 adopts the second grade to filter, the filter core adopts the PP cotton to make, assist hot tap 604 to have heating function and not heat two kinds of modes, and adopt flexible telescopic tube structure, can change the pattern of water spray simultaneously, from this structure, so that circulation filter unit 5 takes out the washing liquid in washing tank 2, carry out quick filtration to the washing liquid through multistage filter element group 504, get rid of floater and impurity wherein, reentrant washing tank 2 after the temperature compensation of assisting hot circulation unit 6 again, the stability of washing liquid operating condition has been guaranteed.
In a preferable scheme, an inserting plate filtering component 503 is arranged on one side of the first liquid storage tank 501, the shape of the inserting plate filtering component 503 is matched with the inner size of the first liquid storage tank 501, a handle 506 is arranged on one side of the inserting plate filtering component 503, and a sealing ring is arranged between the first liquid storage tank 501 and the inserting plate filtering component 503. The plugboard filter assembly 503 adopts a superfine filter screen, so that the plugboard filter assembly 503 has a rough filtering function on the cleaning liquid, the working pressure of the multistage filter assembly 504 is reduced, the filtering load of the multistage filter assembly 504 is reduced, the phenomenon that the flow speed of the cleaning liquid is obviously reduced when the cleaning liquid passes through the filter element is avoided, and the service life is prolonged.
In a preferable scheme, the first circulation pump 502 and the second circulation pump 602 are connected through an auxiliary heat circulation pipe 7, a second electronic valve 505 is arranged between the first circulation pump 502 and the first liquid storage tank 501, a third electronic valve 605 is arranged between the second circulation pump 602 and the second liquid storage tank 601, the auxiliary heat circulation pipe 7 is provided with a first electronic valve 8, one side of the second liquid storage tank 601 is also provided with a fourth electronic valve 606, the fourth electronic valve 606 is connected with the auxiliary heat circulation pipe 7 through a pipeline, and the fourth electronic valve 606 is positioned on one side of the first electronic valve 8. With the structure, when the cleaning solution is needed more at the beginning of use, the third electronic valve 605 and the fourth electronic valve 606 are respectively opened, the first electronic valve 8 and the second electronic valve 505 are closed, and the first liquid storage tank 601 plays a role of buffering the cleaning solution at the moment, so that the overall flow rate is reduced; when the required cleaning solution is less, the first electronic valve 8 is opened, the second electronic valve 505, the third electronic valve 605 and the fourth electronic valve 606 are respectively closed, the cleaning solution in the cleaning tank 2 is pumped out by the first circulating pump 502, the rapid temperature rise of the cleaning solution is directly completed by the auxiliary heat circulating pump 602, the heating unit 4 is assisted, and the temperature rise time of the cleaning solution is shortened.
In a preferred scheme, the cleaning tank 2 comprises a bottom plate 201, a side plate 202 is arranged on the bottom plate 201, the bottom plate 201 inclines to one side of the bottom close to the shell 1, 4 fixing seats 203 of a heating unit are arranged on the lower portion of the inner side of the bottom plate 201 along the circumferential direction, the ultrasonic vibration unit 3 comprises a first ultrasonic transducer 301, the first ultrasonic transducer 301 is located on the fixing seat 203, and the first ultrasonic transducer 301 is detachably connected with the fixing seat 203. From this structure to make the stable convenient installation of first ultrasonic transducer 301 in washing tank 2 bottom plate 201 top, guaranteed the stable high efficiency of use, and when wasing the end, the bottom plate 201 that the slope set up changes in the emission of sewage more, avoided the piling up of spot, it is more convenient to use.
In the preferred scheme, the bottom of the cleaning tank 2 is further provided with a drain valve 10, one side of the drain valve 10 is circumferentially provided with a plurality of positioning blocks 105, the positioning blocks 105 are in threaded connection with the shell 1, and the upper ends of the positioning blocks 105 abut against the lower side of the cleaning tank 2. From this structure to make can adjust the height of locating piece 105 through rotatory locating piece 105, guarantee that locating piece 105 plays the effect of stable stay to washing tank 2, drain valve 10 makes things convenient for the discharge of sewage.
In a preferred scheme, a heat insulation layer 9 for respectively insulating the cleaning tank 2, the heating unit 4, the circulating filter unit 5 and the auxiliary heat circulating unit 6 is further arranged. By the structure, heat loss and waste can be avoided, energy is saved, and the device is more environment-friendly.
In a preferred scheme, a manual door is hinged on the second support frame 104 close to one side of the auxiliary thermal circulation unit 6. From this structure to make convenient operation, can carry out timely change to picture peg filtering component 503 and multistage filtering core subassembly 504 through opening manual door when maintaining, convenient operation has guaranteed holistic result of use.
The working principle is as follows: before use, when more cleaning liquid is needed, the third electronic valve 605 and the fourth electronic valve 606 are respectively opened, the first electronic valve 8 and the second electronic valve 505 are closed, and the first liquid storage tank 601 plays a role in buffering the cleaning liquid at the moment, so that the overall flow rate is reduced; when required cleaning solution is less, open first electronic valve 8, close second electronic valve 505 respectively, third electronic valve 605 and fourth electronic valve 606, first circulating pump 502 takes out the cleaning solution in washing tank 2, the direct quick temperature rise of accomplishing the cleaning solution through assisting hot circulating pump 602, play the additional action to heating unit 4, shorten the temperature rise time of cleaning solution, it is provided with level sensor and temperature sensor respectively to equally divide in first liquid reserve tank 501 and second liquid reserve tank 601 and the washing tank 2, coordinate the operating power and the operating condition of first circulating pump 501 and second circulating pump 601 through level sensor, thereby guarantee whole high-efficient safety. When the cleaning liquid reaches the working temperature, the first electronic valve 8 and the fourth electronic valve 606 are respectively closed, the second electronic valve 505 and the second electronic valve 605 are respectively opened, the temperature sensor in the cleaning tank 2 acquires the cleaning liquid temperature T0, the first circulating pump 502 pumps the turbid cleaning liquid in the cleaning tank 2 into the first liquid storage tank 501, the temperature sensor acquires the temperature T1 at the moment, the turbid cleaning liquid enters the second liquid storage tank 601 after being filtered, the temperature sensor acquires the temperature T2 at the moment, the heating function of the auxiliary hot water faucet 604 is opened, the auxiliary hot water faucet compensates by the temperature difference of T0-T2 when the liquid flow rate is slow, the auxiliary hot water faucet compensates by the temperature difference of T0-T1 when the single liquid flow rate is fast, so as to ensure that the cleaning liquid entering the cleaning tank 2 again after the filtering cycle has small fluctuation of the temperature difference, and after the work is finished, the cleaning liquid is buffered in the second liquid storage tank 601, after discharging the sewage in washing tank 2 completely through drain valve 10, close the heating function who assists hot tap this moment, extension is assisted hot tap 604, changes the play water style into the gondola water faucet form from the column, washs washing tank 2, and the washing liquid obtains reutilization, guarantees the clean of washing tank simultaneously.
The above-described embodiments are merely preferred embodiments of the present invention, and should not be construed as limiting the present invention, and the scope of the present invention is defined by the claims, and equivalents including technical features described in the claims. I.e., equivalent alterations and modifications within the scope hereof, are also intended to be within the scope of the utility model.
Claims (9)
1. The utility model provides a modularization ultrasonic cleaning device which characterized by: the washing machine comprises a shell (1), wherein a washing tank (2) is arranged in the shell (1), an ultrasonic vibration unit (3) is arranged in the washing tank (2), a heating unit (4) is arranged on one side of the washing tank (2), a circulating filtering unit (5) is arranged on the other side of the washing tank (2), and an auxiliary heat circulating unit (6) is arranged on one side of the circulating filtering unit (5);
the circulation filtering unit (5) comprises a first liquid storage tank (501), the first liquid storage tank (501) is connected with the cleaning tank (2) through a pipeline, a first circulating pump (502) is arranged between the first liquid storage tank (501) and the cleaning tank (2), the auxiliary heat circulation unit (6) comprises a second liquid storage tank (601), the second liquid storage tank (601) is connected with the cleaning tank (2) through a pipeline, a second circulating pump (602) is arranged between the second liquid storage tank (601) and the cleaning tank (2), a mounting plate (603) is arranged on one side of the second circulating pump (602), and an auxiliary heat faucet (604) is detachably arranged on the mounting plate (603);
a multi-stage filter element assembly (504) is arranged between the first liquid storage tank (501) and the second liquid storage tank (601), and two ends of the multi-stage filter element assembly (504) are respectively connected with the first liquid storage tank (501) and the second liquid storage tank (601).
2. The modular ultrasonic cleaning device of claim 1, wherein: the cleaning tank is characterized in that the shell (1) comprises a supporting plate (101), two first supporting frames (103) are oppositely arranged on two sides above the supporting plate (101), a second supporting frame (104) is arranged on one side of each first supporting frame (103), the first supporting frames (103) are connected with the second supporting frames (104), a supporting frame (102) is arranged in the middle of the supporting plate (101), and the cleaning tank (2) is connected with the supporting frame (102).
3. The modular ultrasonic cleaning device of claim 1, wherein: the ultrasonic vibration unit (3) comprises a first ultrasonic transducer (301) and a second ultrasonic transducer (302), the first ultrasonic transducer (301) is fixedly arranged at the bottom of the cleaning tank (2), and the second ultrasonic transducer (302) is detachably arranged on the inner side wall of the cleaning tank (2).
4. The modular ultrasonic cleaning device of claim 1, wherein: first liquid reserve tank (501) one side is equipped with picture peg filtering component (503), the inside size phase-match of the appearance of picture peg filtering component (503) and first liquid reserve tank (501), and one side of picture peg filtering component (503) is equipped with handle (506), is equipped with the sealing washer between first liquid reserve tank (501) and picture peg filtering component (503).
5. The modular ultrasonic cleaning device of claim 1, wherein: connect through assisting heat-circulating pipe (7) between first circulating pump (502) and the second circulating pump (602), be equipped with second electronic valve (505) between first circulating pump (502) and first liquid reserve tank (501), be equipped with third electronic valve (605) between second circulating pump (602) and second liquid reserve tank (601), be equipped with first electronic valve (8) on assisting heat-circulating pipe (7), second liquid reserve tank (601) one side still is equipped with fourth electronic valve (606), pass through the tube coupling between fourth electronic valve (606) and assisting heat-circulating pipe (7), fourth electronic valve (606) are located first electronic valve (8) one side.
6. The modular ultrasonic cleaning device of claim 1, wherein: washing tank (2) are equipped with curb plate (202) including bottom plate (201) on bottom plate (201), bottom plate (201) to the bottom lopsidedness that is close to shell (1), and the inboard below of bottom plate (201) is equipped with a fixing base (203) of heating element (4) along circumference, and ultrasonic vibration unit (3) are including first ultrasonic transducer (301), and first ultrasonic transducer (301) are located fixing base (203), and first ultrasonic transducer (301) detachable and fixing base (203) are connected.
7. The modular ultrasonic cleaning device of claim 1, wherein: the bottom of washing tank (2) still is equipped with drain valve (10), and one side of drain valve (10) is equipped with a plurality of locating pieces (105) along circumference, and locating piece (105) and shell (1) threaded connection, the upper end of locating piece (105) support and lean on the downside at washing tank (2).
8. The modular ultrasonic cleaning device of claim 1, wherein: and the heat-insulating layer (9) is used for respectively insulating the cleaning tank (2), the heating unit (4), the circulating filtering unit (5) and the auxiliary heat circulating unit (6).
9. The modular ultrasonic cleaning device of claim 2, wherein: a manual door is hinged on the second support frame (104) close to one side of the auxiliary heat circulation unit (6).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121103320.1U CN215965201U (en) | 2021-05-21 | 2021-05-21 | Modular ultrasonic cleaning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121103320.1U CN215965201U (en) | 2021-05-21 | 2021-05-21 | Modular ultrasonic cleaning device |
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| Publication Number | Publication Date |
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| CN215965201U true CN215965201U (en) | 2022-03-08 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121103320.1U Active CN215965201U (en) | 2021-05-21 | 2021-05-21 | Modular ultrasonic cleaning device |
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| CN (1) | CN215965201U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115069665A (en) * | 2022-06-14 | 2022-09-20 | 国电电力山东新能源开发有限公司 | Converter overhauls maintains workstation |
-
2021
- 2021-05-21 CN CN202121103320.1U patent/CN215965201U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115069665A (en) * | 2022-06-14 | 2022-09-20 | 国电电力山东新能源开发有限公司 | Converter overhauls maintains workstation |
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