CN219214020U - Color bar solar film co-extrusion distributor - Google Patents

Color bar solar film co-extrusion distributor Download PDF

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CN219214020U
CN219214020U CN202222553172.4U CN202222553172U CN219214020U CN 219214020 U CN219214020 U CN 219214020U CN 202222553172 U CN202222553172 U CN 202222553172U CN 219214020 U CN219214020 U CN 219214020U
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channel
main body
composite channel
composite
insert
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梁斌
戴伟超
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Jingcheng Times Zhejiang Mold Machinery Co ltd
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Jingcheng Times Zhejiang Mold Machinery Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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Abstract

The utility model provides a color bar solar film co-extrusion distributor which comprises a first main machine body, a second main machine body, a diversion insert and a discharge plate, wherein the first main machine body, the second main machine body, the diversion insert and the discharge plate are arranged from top to bottom, a material feeding port B is arranged on the first main machine body, a material feeding port A is arranged on the two sides of the second main machine body, a material channel B penetrating through the upper surface and the lower surface of the main machine body is vertically arranged in the middle of the second main machine body, a composite channel is arranged at the position corresponding to the material channel B in the middle of the diversion insert, a material flow channel A is arranged on the second main machine body, extends to the left side and the right side and then penetrates downwards through the second main machine body, a material flow channel A is arranged on the upper surface of the diversion insert and is positioned at the left side and the right side of the composite channel, the material flow channel A is converged on the width direction of the front side and the rear side of the composite channel at the lower part of the composite channel after being distributed in the diversion insert, a material outlet is arranged at the bottom of the corresponding to the composite channel, and a material outlet is arranged on the discharge plate, and raw materials with an ABA structure are extruded from the outlet after being composited by the composite channel. The utility model realizes the composite extrusion of different materials of the color strip solar film in the width direction.

Description

一种彩条太阳能膜共挤分配器A color strip solar film co-extrusion dispenser

技术领域technical field

本发明涉及一种挤出模头分配器,尤其是涉及一种彩条太阳能膜共挤分配器。The invention relates to an extrusion die head distributor, in particular to a color stripe solar film co-extrusion distributor.

背景技术Background technique

彩条太阳能膜薄膜的生产,意在实现薄膜特殊的物理性能,目前彩条太阳能薄膜主要通过模头加合流器来实现,在模头内部流道上进行宽度或厚度方向上的复合挤出,结构复杂,成本高,同时功能单一,只能挤出固定宽度比例的太阳能膜。当薄膜中多种原料的宽度比例变化较大或者需要生产上下复合叠加的制品时,只能更换全新的整副模头来满足生产需求,导致使用成本较高。The production of color strip solar film is intended to realize the special physical properties of the film. At present, the color strip solar film is mainly realized by adding a confluence device in the die head, and the compound extrusion in the width or thickness direction is carried out on the flow channel inside the die head. The structure Complex, high cost, and single function, it can only extrude solar film with a fixed width ratio. When the width ratio of multiple raw materials in the film changes greatly or when it is necessary to produce products that are superimposed on top and bottom, the entire set of die heads can only be replaced with a new one to meet the production needs, resulting in high cost of use.

而常规分配器都是实现原料的上下复合,很难实现宽度方向的均匀复合。However, conventional distributors realize the upper and lower compounding of raw materials, and it is difficult to achieve uniform compounding in the width direction.

发明内容Contents of the invention

针对上述问题,本发明旨在提供一种彩条太阳能膜共挤分配器,其结构新颖,能够实现彩条太阳能膜不同材料在宽度方向上的复合,并配合常规的单层挤出模头实现彩条太阳能薄膜的正常挤出。In view of the above problems, the present invention aims to provide a color stripe solar film co-extrusion dispenser, which has a novel structure and can realize the compounding of different materials of the color stripe solar film in the width direction, and cooperates with a conventional single-layer extrusion die to realize Normal extrusion of color stripe solar film.

本发明的技术方案是一种彩条太阳能膜共挤分配器,包括自上而下设置的主机体一、主机体二、分流镶块和出料板,所述主机体一上设置有B料进料口,所述主机体二侧面设置有A料进料口,所述主机体二中部竖向设置有贯通其上下表面的B料通道,所述分流镶块中部对应B料通道处设置有复合通道,所述主机体二上设置有向左右两侧延伸后向下贯穿主机体二的A料流道,所述分流镶块上表面位于复合通道左右两侧位置开设有A料分流道,所述A料分流道在分流镶块内分流后在复合通道下部汇集到复合通道前后两侧的宽度方向上,所述出料板上对应复合通道底部设置有出料口,A料和B料经复合通道复合后形成ABA结构的原料从出料口挤出。The technical solution of the present invention is a color strip solar film co-extrusion dispenser, which includes a main body one, a main body two, a shunt insert and a discharge plate arranged from top to bottom, and a B material is arranged on the main body one Material inlet, the two sides of the main body are provided with A material inlet, the second middle part of the main body is vertically provided with a B material channel passing through its upper and lower surfaces, and the middle part of the diversion insert is provided with a corresponding B material channel. Composite channel, the main body 2 is provided with a material A flow channel extending to the left and right sides and then penetrating the main body 2 downwards, and the upper surface of the diversion insert is located on the left and right sides of the composite channel, and there are A material flow channels, After the material A branch channel is divided in the flow distribution insert, it gathers in the width direction of the front and rear sides of the compound channel at the lower part of the compound channel, and the discharge plate is provided with a discharge port corresponding to the bottom of the compound channel, and the A material and the B material The raw materials that form the ABA structure after compounding through the compound channel are extruded from the discharge port.

优选的,所述A料分流道包括水平段流道和竖直段流道,所述水平段流道在复合通道两外侧由外侧往内侧方向往前后两侧平滑延伸,延伸至复合通道前后位置时向下进入竖直段流道内,所述竖直段流道顶面处设置有上大下小的用以导流的锥形分流块,所述竖直段流道上部与复合通道之间设置有上大下小的锥形挡板,所述锥形挡板底端终止于竖直段流道下部,A料在竖直段流道下部与复合通道内的B料接触并复合,形成宽度方向上ABA结构的复合原料。Preferably, the material A branch flow channel includes a horizontal section flow channel and a vertical section flow channel, and the horizontal section flow channel smoothly extends from the outside to the inside direction to the front and rear sides on both sides of the composite channel, extending to the front and back of the composite channel When it is in the vertical position, it enters the vertical section flow channel downwards, and the top surface of the vertical section flow channel is provided with a conical flow diversion block with a large top and a small bottom for flow guidance. The upper part of the vertical section flow channel and the composite channel A tapered baffle with a large top and a small bottom is arranged between them, and the bottom end of the tapered baffle terminates at the lower part of the vertical section flow channel, and the material A contacts and combines with the B material in the composite channel at the lower part of the vertical section flow channel, Composite material that forms an ABA structure in the width direction.

优选的,所述A料进料口和A料流道设置在主机体一和主机体二交界处,在主机体一底面和主机体二顶面各对应开设半个进料口和进料流道,主机体一和主机体二上下装配后形成完整的A料进料口和A料流道。Preferably, the A material feed port and the A material flow channel are arranged at the junction of the main body 1 and the main body 2, and half of the feed port and the feed flow are respectively opened on the bottom surface of the main body 1 and the top surface of the main body 2. The main body one and the main body two are assembled up and down to form a complete A material inlet and A material flow channel.

优选的,所述分流镶块左右两外侧设置有镶块盖板,所述镶块盖板通过螺钉连接在主机体二和出料板上。Preferably, the left and right sides of the splitter insert are provided with insert cover plates, and the insert cover plates are connected to the main body 2 and the discharge plate by screws.

优选的,所述B料进料口设置在主机体一顶面。Preferably, the B material inlet is set on the top surface of the main body.

本发明可以实现彩条太阳能膜宽度方向上的不同原料复合,并且可以改变分流镶块的流道来改变A层原料的宽度,通过替换不同的分配器可以配合同一个挤出模头来实现挤出不同A原料宽度比的彩条太阳能膜。The invention can realize the compounding of different raw materials in the width direction of the color stripe solar film, and can change the flow channel of the splitter insert to change the width of the A-layer raw materials. By replacing different distributors, the same extrusion die can be used to realize extrusion. Color stripe solar film with different A material width ratio.

附图说明Description of drawings

图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2为本发明的爆炸图;Fig. 2 is an explosion diagram of the present invention;

图3为本发明主视方向的内部结构示意图;Fig. 3 is a schematic view of the internal structure of the present invention in the main viewing direction;

图4为本发明侧视方向的内部结构示意图;Fig. 4 is a schematic view of the internal structure of the side view direction of the present invention;

图5为本发明分流镶块的结构示意图;Fig. 5 is a schematic structural view of the shunt insert of the present invention;

图6为图5底部视角的结构示意图;Fig. 6 is a structural schematic diagram of the bottom view of Fig. 5;

图7为本发明原料的流道结构示意图;Fig. 7 is a flow channel structure schematic diagram of the raw material of the present invention;

图8为本发明复合后的产品结构示意图;Fig. 8 is the product structure schematic diagram after compounding of the present invention;

其中:1—主机体一;2—主机体二;3—分流镶块;4—出料板;5—B料进料口;6—A料进料口;7—B料通道;8—复合通道;9—A料流道;10—A料分流道;101—水平段流道;102—竖直段流道;11—出料口;12—锥形分流块;13—锥形挡板;14—镶块盖板。Among them: 1—main body one; 2—main body two; 3—distributing insert; 4—discharge plate; 5—B material inlet; 6—A material inlet; 7—B material channel; 8— Composite channel; 9—A material flow channel; 10—A material branch flow channel; 101—horizontal section flow channel; 102—vertical section flow channel; 11—discharge port; 12—conical diverter block; 13—conical block Plate; 14—inlaid cover plate.

具体实施方式Detailed ways

下面结合附图,对本发明作进一步详细说明。The present invention will be described in further detail below in conjunction with the accompanying drawings.

如图1至图8所示,本发明提供了一种彩条太阳能膜共挤分配器,包括自上而下设置的主机体一1、主机体二2、分流镶块3和出料板4,所述主机体一1上设置有B料进料口5,所述主机体二2侧面设置有A料进料口6,所述主机体二2中部竖向设置有贯通其上下表面的B料通道7,所述分流镶块3中部对应B料通道7处设置有复合通道8,所述主机体二2上设置有向左右两侧延伸后向下贯穿主机体二2的A料流道9,所述分流镶块3上表面位于复合通道8左右两侧位置开设有A料分流道10,所述A料分流道10在分流镶块3内分流后在复合通道8下部汇集到复合通道8前后两侧的宽度方向上,所述出料板4上对应复合通道8底部设置有出料口11,A料和B料经复合通道8复合后形成ABA结构的原料从出料口11挤出。As shown in Figures 1 to 8, the present invention provides a color strip solar film co-extrusion dispenser, which includes a main body 1, a main body 2, a splitter insert 3 and a discharge plate 4 arranged from top to bottom , the main body one 1 is provided with a B material inlet 5, the side of the main body two 2 is provided with an A material inlet 6, and the middle part of the main body two 2 is vertically provided with a B material through its upper and lower surfaces. Material channel 7, the middle part of the diversion insert 3 is provided with a composite channel 8 corresponding to the B material channel 7, and the main body 2 is provided with an A material flow channel extending to the left and right sides and penetrating the main body 2 downwards 9. The upper surface of the diversion insert 3 is located on the left and right sides of the composite channel 8, and there are A material diversion channels 10, and the A material diversion channel 10 gathers to the composite channel at the lower part of the compound channel 8 after being diverted in the diversion insert 3 8, in the width direction of the front and rear sides, the discharge plate 4 is provided with a discharge port 11 corresponding to the bottom of the compound channel 8, and the materials A and B are compounded through the compound channel 8 to form ABA structure raw materials. out.

在上述技术方案的基础上,所述A料分流道10包括水平段流道101和竖直段流道102,所述水平段流道101在复合通道8两外侧由外侧往内侧方向往前后两侧平滑延伸,延伸至复合通道8前后位置时向下进入竖直段流道102内,所述竖直段流道102顶面处设置有上大下小的用以导流的锥形分流块12,所述竖直段流道102上部与复合通道8之间设置有上大下小的锥形挡板13,所述锥形挡板13底端终止于竖直段流道102下部,A料在竖直段流道102下部与复合通道8内的B料接触并复合,形成宽度方向上ABA结构的复合原料。On the basis of the above technical solution, the material A branch channel 10 includes a horizontal section flow channel 101 and a vertical section flow channel 102. The two sides extend smoothly, and when extending to the front and rear positions of the compound channel 8, it enters the vertical section flow channel 102 downwards, and the top surface of the vertical section flow channel 102 is provided with a conical shunt for flow guidance. Block 12, between the upper part of the vertical section flow channel 102 and the composite channel 8, a tapered baffle plate 13 with a large upper part and a smaller lower part is arranged, and the bottom end of the tapered baffle plate 13 terminates at the lower part of the vertical section flow channel 102, Material A is in contact with and compounded with material B in the composite channel 8 at the lower part of the vertical section flow channel 102 to form a composite material with an ABA structure in the width direction.

其中,所述A料进料口6和A料流道9设置在主机体一1和主机体二2交界处,在主机体一1底面和主机体二2顶面各对应开设半个进料口和进料流道,主机体一1和主机体二2上下装配后形成完整的A料进料口6和A料流道9。Wherein, the A material feed port 6 and the A material flow channel 9 are arranged at the junction of the main body one 1 and the main body two 2, and half of the feeding holes are set on the bottom surface of the main body one 1 and the top surface of the main body two 2 respectively. Mouth and feed flow channel, main body one 1 and main body two 2 are assembled up and down to form complete A material feed port 6 and A material flow channel 9.

此外,所述分流镶块3左右两外侧设置有镶块盖板14,所述镶块盖板14通过螺钉连接在主机体二2和出料板4上。In addition, the left and right outer sides of the splitter insert 3 are provided with insert cover plates 14, and the insert cover plate 14 is connected to the main body 2 and the discharge plate 4 by screws.

进一步的,所述B料进料口5设置在主机体一1顶面。Further, the B material inlet 5 is set on the top surface of the main body 1 .

本发明的工作流程如下:首先,B原料从主机体一1顶部的B料进料口5处进入主机体一1内,向下进入B料通道7后穿过主机体一1和主机体二2后进入复合通道8内。A原料从A料进料口6进入,沿着A料流道9在主机体二2内向左右两侧斜向外流动至B料通道7左右两侧,再竖向穿过主机体二2后到达分流镶块3上的A料分流道10内,A料先到达水平段流道101处,并由外侧往内侧方向流动至复合通道8前后两侧的锥形分流块12处,经锥形分流块12导流后进入竖直段流道102内,此时A料和B料被锥形挡板13隔离,A料顺着锥形挡板13导流向下流动,直至锥形挡板13底端消失处在复合通道8下部与B料宽度方向的两侧面直接接触复合,形成宽度方向上ABA复合的原料,并从出料板4的出料口11处挤出。最终形成宽度方向上ABA复合原料并经挤出模头最终挤出固定宽度和比例的彩条太阳能膜。The working process of the present invention is as follows: first, the B raw material enters the main body 1 from the B material inlet 5 at the top of the main body 1, enters the B material channel 7 downwards and passes through the main body 1 and the main body 2 After 2, enter the composite channel 8. A raw material enters from the A material feed port 6, flows obliquely outward to the left and right sides of the main body 2 along the A material flow channel 9 to the left and right sides of the B material channel 7, and then vertically passes through the main body 2 2 Arriving in the A material shunt channel 10 on the shunt insert 3, the A material first reaches the horizontal section flow channel 101, and flows from the outside to the inside direction to the conical shunt blocks 12 on the front and rear sides of the composite channel 8, and passes through the conical flow channel. Diverter block 12 enters into the vertical flow channel 102 after diversion, at this time material A and material B are isolated by conical baffle 13, material A flows downward along conical baffle 13 until it reaches the conical baffle 13 The bottom disappears at the lower part of the composite channel 8 and directly contacts and composites with both sides of the B material in the width direction to form ABA compounded raw materials in the width direction, and is extruded from the discharge port 11 of the discharge plate 4. Finally, the ABA composite raw material in the width direction is formed, and a color stripe solar film with a fixed width and ratio is finally extruded through an extrusion die.

以上所述,仅是本发明的较佳实施方式,并非对发明作任何形式上的限制,凡是依据本发明的技术原理对以上实施例所做的任何简单修改、等同变化或修饰,仍属于本发明技术方案的范围内。The above is only a preferred embodiment of the present invention, and is not intended to limit the invention in any form. Any simple modifications, equivalent changes or modifications made to the above embodiments according to the technical principles of the present invention still belong to this invention. within the scope of the technical solution of the invention.

Claims (5)

1. The utility model provides a color bar solar energy membrane crowds distributor altogether which characterized in that: including host computer body one (1), host computer body two (2), reposition of redundant personnel insert (3) and discharging plate (4) that top-down set up, be provided with B material feed inlet (5) on host computer body one (1), host computer body two (2) side is provided with A material feed inlet (6), host computer body two (2) middle part is vertical to be provided with and link up B material passageway (7) of its upper and lower surfaces, reposition of redundant personnel insert (3) middle part corresponds B material passageway (7) department and is provided with composite channel (8), be provided with on host computer body two (2) and extend the back and downwards A material runner (9) of penetrating host computer body two (2) to left and right sides, the position of reposition of redundant personnel insert (3) upper surface is located composite channel (8) left and right sides has seted up A material subchannel (10), A material subchannel (10) are shunted in reposition of redundant personnel insert (3) back in composite channel (8) lower part and are collected in the width direction of composite channel (8) front and back both sides, correspond composite channel (8) bottom portion on discharging plate (4) and are provided with ABA material runner (11) and are formed from composite material (11) after extrusion structure.
2. The color bar solar film co-extrusion dispenser of claim 1, wherein: the material A sub-runner (10) comprises a horizontal section runner (101) and a vertical section runner (102), the horizontal section runner (101) smoothly extends from the outer side to the inner side in the front-back direction of the composite channel (8) and downwards enters the vertical section runner (102) when extending to the front-back position of the composite channel (8), a conical split block (12) which is big in top and small in bottom and used for guiding flow is arranged at the top surface of the vertical section runner (102), a conical baffle (13) which is big in top and small in bottom is arranged between the upper part of the vertical section runner (102) and the composite channel (8), the bottom end of the conical baffle (13) is terminated at the lower part of the vertical section runner (102), and the material A contacts and is compounded with the material B in the composite channel (8) in the lower part of the vertical section runner (102) to form a composite raw material with an ABA structure in the width direction.
3. The color bar solar film co-extrusion dispenser of claim 1, wherein: the A material feeding port (6) and the A material flow channel (9) are arranged at the junction of the first main body (1) and the second main body (2), the bottom surface of the first main body (1) and the top surface of the second main body (2) are respectively provided with a half of the material feeding port and the material feeding flow channel correspondingly, and the first main body (1) and the second main body (2) are assembled up and down to form the complete A material feeding port (6) and the complete A material flow channel (9).
4. The color bar solar film co-extrusion dispenser of claim 1, wherein: the left and right outer sides of the diversion insert (3) are provided with insert cover plates (14), and the insert cover plates (14) are connected to the main machine body II (2) and the discharging plate (4) through screws.
5. The color bar solar film co-extrusion dispenser of claim 1, wherein: the material B feeding hole (5) is arranged on the top surface of the first main body (1).
CN202222553172.4U 2022-09-25 2022-09-25 Color bar solar film co-extrusion distributor Withdrawn - After Issue CN219214020U (en)

Priority Applications (1)

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CN202222553172.4U CN219214020U (en) 2022-09-25 2022-09-25 Color bar solar film co-extrusion distributor

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Application Number Priority Date Filing Date Title
CN202222553172.4U CN219214020U (en) 2022-09-25 2022-09-25 Color bar solar film co-extrusion distributor

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Publication Number Publication Date
CN219214020U true CN219214020U (en) 2023-06-20

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115837735A (en) * 2022-09-25 2023-03-24 浙江精诚模具机械有限公司 A color strip solar film co-extrusion dispenser

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115837735A (en) * 2022-09-25 2023-03-24 浙江精诚模具机械有限公司 A color strip solar film co-extrusion dispenser
CN115837735B (en) * 2022-09-25 2026-01-30 浙江精诚时代科技股份有限公司 A striped solar film co-extrusion dispenser

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