CN101905518B - Material distributing device of extruder - Google Patents

Material distributing device of extruder Download PDF

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Publication number
CN101905518B
CN101905518B CN2010102235249A CN201010223524A CN101905518B CN 101905518 B CN101905518 B CN 101905518B CN 2010102235249 A CN2010102235249 A CN 2010102235249A CN 201010223524 A CN201010223524 A CN 201010223524A CN 101905518 B CN101905518 B CN 101905518B
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die
flow channel
mould
feed
runner
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CN101905518A (en
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施桢蓉
申一虎
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Jari Automation Co ltd China
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JARI EXTRUSION TOOLING CO Ltd
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  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

一种挤出机的物料分配装置,由进料模、独立流道转换模、汇流模和出料模组合而成,所述的进料模设有若干个进料口,进料口经过分配流道分配为横向布置的若干圆形独立流道;独立流道转换模进口端设有与进料模圆形独立流道一一对应的进口,进口经过渐变流道在出口端设置为并排的条形独立流道出口;汇流模的进口端设有与独立流道转换模的条形独立流道相对应的进料口,进料口经过渐变流道汇聚为整体出料口;汇流模的出料口与出料模的料口相对接。本发明结构简单,生产成本低,操作方便,通过更换汇流模和出料模既能实现宽度方向上多段材料的复合也能实现厚度方向上多层材料的复合,大大提高生产设备的利用率。

A material distribution device for an extruder, which is composed of a feed die, an independent channel conversion die, a confluence die and a discharge die. The feed die is provided with several feed ports, and the feed ports are distributed through The flow channel is distributed as several circular independent flow channels arranged horizontally; the inlet end of the independent flow channel conversion mold is provided with an inlet corresponding to the circular independent flow channel of the feed mold one by one, and the inlet is arranged side by side at the outlet end through the gradual change flow channel. The strip-shaped independent flow channel outlet; the inlet end of the confluence die is provided with a feed port corresponding to the strip-shaped independent flow channel of the independent flow channel conversion die, and the feed port converges into the overall discharge port through the gradient flow channel; the confluence die The discharge port is connected to the discharge port of the discharge die. The invention has the advantages of simple structure, low production cost and convenient operation. By replacing the confluence die and the discharge die, the compounding of multi-section materials in the width direction and the compounding of multi-layer materials in the thickness direction can be realized, thereby greatly improving the utilization rate of production equipment.

Description

物料挤出机的分配装置Distribution device for material extruder

技术领域 technical field

本发明涉及一种用于生产塑料板材、薄片、薄膜的分配装置,特别是一种挤出机的物料分配装置。The invention relates to a distributing device for producing plastic plates, sheets and films, in particular to a material distributing device for an extruder.

背景技术 Background technique

目前的分配器多为生产厚度方向上多层复合材料,在宽度方向上只能生产两种材料的复合,安装调试过程长,影响生产效率,废品率高。The current distributors mostly produce multi-layer composite materials in the thickness direction, and can only produce composites of two materials in the width direction. The installation and commissioning process is long, which affects production efficiency and has a high scrap rate.

如双衣架式结构的挤出模头,该模头中设有两个物料通道,两个物料与过度体上两个流道一一对应地连通,两个流道上端的物料入口分别联接一台挤出机,两个物料通道下端的物料出口相接;两台挤出机中的物料分别流经对应的流道、物料通道,然后从物料通道下端的物料出口流出并结合在一起。两种物料流经这一分配器,从而实现宽度方向上两种材料的复合。Such as the extrusion die head with double hanger structure, there are two material channels in the die head, the two materials communicate with the two flow channels on the transition body one by one, and the material inlets at the upper ends of the two flow channels are respectively connected to one Two extruders, the material outlets at the lower ends of the two material passages are connected; the materials in the two extruders respectively flow through the corresponding flow passages and material passages, and then flow out from the material outlets at the lower end of the material passages and combine together. The two materials flow through this distributor, allowing the compounding of the two materials in the width direction.

还有一种既可以生产宽度方向上多层复合也可以生产厚度方向上多段复合的分配器。当生产宽度方向上多段复合材料时,需要先更换导流部件将主流道关闭,再利用节流块将一对对称的分流道也关闭,并在导流部件上开设导流槽,将原来在Y方向上分布的两种物料引导到X方向上分布,并汇集到出料通道中来,从而实现宽度方向上两种材料的复合。当生产厚度方向上多段复合材料时,按照材料的层数,选择各流道的开合,来实现厚度方向上多种材料的复合。There is also a distributor that can produce multi-layer composites in the width direction and multi-stage composites in the thickness direction. When producing multi-segment composite materials in the width direction, it is necessary to replace the guide part first to close the main channel, and then use the throttling block to close a pair of symmetrical sub-runners, and set up a guide groove on the guide part to replace the original channel. The two materials distributed in the Y direction are guided to the X direction and collected in the discharge channel, so as to realize the compounding of the two materials in the width direction. When producing multi-section composite materials in the thickness direction, the opening and closing of each flow channel is selected according to the number of layers of the material to realize the compounding of multiple materials in the thickness direction.

发明内容 Contents of the invention

本发明所要解决的技术问题是针对现有技术的不足,提供一种结构紧凑、操作简单,能够生产宽度方向和厚度方向多段复合共挤的材料的分配器。The technical problem to be solved by the present invention is to provide a distributor with compact structure, simple operation and the ability to produce multi-stage composite co-extruded materials in the width direction and thickness direction in view of the deficiencies of the prior art.

本发明所要解决的技术问题是通过以下的技术方案来实现的,一种挤出机的物料分配装置,其特点是:由进料模、独立流道转换模、汇流模和出料模组合而成,所述的进料模设有若干个物料进口,物料进口经过分配流道分配为横向布置的若干圆形独立流道;独立流道转换模进口端设有与进料模圆形独立流道一一对应的进口,进口经过渐变流道在出口端设置为并排的条形独立流道出口;汇流模的进口端设有与独立流道转换模的条形独立流道相对应的进料口,进料口经过渐变流道汇聚为整体出料口;汇流模的出料口与出料模的料口相对接The technical problem to be solved by the present invention is achieved through the following technical solutions. A material distribution device for an extruder is characterized in that: The above-mentioned feeding mold is provided with several material inlets, and the material inlets are distributed into several circular independent flow channels arranged horizontally through the distribution flow channel; One-to-one corresponding inlet, the inlet is set as a side-by-side bar-shaped independent channel outlet through the gradual change channel at the outlet; The feed port converges into the overall discharge port through the gradient flow channel; the discharge port of the confluence die is connected to the discharge port of the discharge die

本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现,汇流模为宽度方向的物料汇合模,其整体出料口为横向布置的汇合出口。The technical problem to be solved by the present invention can be further realized through the following technical solutions. The confluence mold is a material confluence mold in the width direction, and its overall discharge port is a confluence outlet arranged horizontally.

本发明所要解决的技术问题还可以通过以下的技术方案来进一步实现,汇流模为厚度方向的物料汇合模,其整体出料口为纵向布置的汇合出口。The technical problem to be solved by the present invention can be further realized through the following technical solutions. The confluence mold is a material confluence mold in the thickness direction, and its integral discharge port is a confluence outlet arranged longitudinally.

本发明由进料模、独立流道转换模、汇流模和出料模组合而成,各种物料经过分配流道沿挤出方向进入独立流道后经汇流模汇聚在一起,与现有技术相比,结构简单,生产成本低,操作方便,通过更换汇流模和出料模既能实现宽度方向上多段材料的复合也能实现厚度方向上多层材料的复合,大大提高生产设备的利用率。The present invention is composed of a feed die, an independent flow channel conversion die, a confluence die and a discharge die. Various materials enter the independent flow channel through the distribution flow channel along the extrusion direction and then gather together through the confluence die. Compared with the prior art In comparison, the structure is simple, the production cost is low, and the operation is convenient. By replacing the confluence die and the discharge die, the compounding of multi-section materials in the width direction and the compounding of multi-layer materials in the thickness direction can be realized, which greatly improves the utilization rate of production equipment. .

附图说明 Description of drawings

图1为本发明的立体分解示意图。Fig. 1 is a three-dimensional exploded schematic view of the present invention.

图2为宽度方向汇合的汇流模的结构示意图。Fig. 2 is a schematic structural diagram of a confluence die converging in a width direction.

图3为图2的俯视图。FIG. 3 is a top view of FIG. 2 .

图4为厚度方向汇合的汇流模的结构示意图。Fig. 4 is a schematic structural diagram of a confluence die converging in a thickness direction.

图5为图4的俯视图。FIG. 5 is a top view of FIG. 4 .

具体实施方式 Detailed ways

一种挤出机的物料分配装置,由进料模5、独立流道转换模6、汇流模7和出料模8通过螺栓固定连接在一起组合而成,所述的进料模5设有若干个物料进口4,物料进口4经过分配流道分配为横向布置的若干圆形独立流道3;独立流道转换模6进口端设有与进料模圆形独立流道3一一对应的进口,进口经过渐变流道在出口端设置为并排的条形独立流道出口2;汇流模7的进口端设有与独立流道转换模6的条形独立流道2相对应的进料口10,进料口10经过渐变流道汇聚为整体出料口1;汇流模7的出料口1与出料模8的料口9相对接。汇流模7为宽度方向的物料汇合模,其整体出料口1为横向布置的汇合出口,进料口经过渐变流道旋转并汇聚为整体出料口。汇流模7为厚度方向的物料汇合模,其整体出料口1为纵向布置的汇合出口,进料口经过渐变流道直接汇聚为整体出料口。A material distribution device for an extruder, which is composed of a feed die 5, an independent runner conversion die 6, a confluence die 7 and a discharge die 8 connected together by bolts, and the feed die 5 is provided with Several material inlets 4, the material inlets 4 are distributed into several circular independent flow channels 3 arranged horizontally through the distribution flow channel; the inlet end of the independent flow channel conversion mold 6 is provided with a one-to-one correspondence with the circular independent flow channel 3 of the feed mold The inlet and the inlet pass through the gradient flow channel, and the outlet end is set as a side-by-side strip-shaped independent flow channel outlet 2; the inlet end of the confluence mold 7 is provided with a feed port corresponding to the strip-shaped independent flow channel 2 of the independent flow channel conversion mold 6 10. The feed ports 10 are converged into the overall discharge port 1 through the gradual flow channel; the discharge port 1 of the confluence die 7 is connected to the feed port 9 of the discharge die 8 . The converging die 7 is a material converging die in the width direction, and its overall outlet 1 is a converging outlet arranged horizontally, and the feed inlet rotates through a gradual flow channel and converges into an overall outlet. The confluence die 7 is a material confluence die in the thickness direction, and its integral discharge port 1 is a converging exit arranged longitudinally, and the feed ports are directly converged into the integral discharge port through the gradient flow channel.

实施时将本发明安装在挤出机和挤出平模头之间,挤出机与进料模5的进料口4对接,将不同熔融物料从挤出机进入进料模5的进料口4,经过进料模5内的分配流道进入横向布置的若干圆形独立流道3,沿挤出方向进入独立流道转换模6,经过独立流道转换模6内流道,形状由圆形变成并排的条形后进入汇流模7,通过汇流模7内的流道最后不同熔融物料汇聚在一起,由出料模8的料口9出来形成坯料。During implementation, the present invention is installed between the extruder and the extrusion flat die head, the extruder is docked with the feed port 4 of the feed die 5, and different molten materials enter the feed of the feed die 5 from the extruder Port 4, through the distribution flow channel in the feed die 5, enters several circular independent flow channels 3 arranged horizontally, enters the independent flow channel conversion die 6 along the extrusion direction, and passes through the inner flow channel of the independent flow channel conversion die 6, the shape is as follows: After the circles become side-by-side strips, they enter the confluence die 7, pass through the runners in the confluence die 7, and finally different molten materials converge together, and come out from the discharge port 9 of the discharge die 8 to form blanks.

汇流模7为宽度方向的物料汇合模,物料进入汇流模7后经过汇流模内的流道汇聚成横向整体经出料口1进入出料模8。汇流模7为厚度方向的物料汇合模,物料进入汇流模7后经过汇流模内的流道汇聚成纵向整体经出料口1进入出料模8。The confluence die 7 is a material confluence die in the width direction. After entering the confluence die 7, the materials pass through the flow channel in the confluence die to converge into a horizontal whole and enter the discharge die 8 through the discharge port 1. The confluence die 7 is a material confluence die in the thickness direction. After the material enters the confluence die 7, it passes through the flow channel in the confluence die to converge into a longitudinal whole and enters the discharge die 8 through the discharge port 1.

通过使用本发明,只需更换汇流模7,同一挤出成型设备上既可以实现宽度方向多种材料的复合,也可以实现厚度方向上的多种材料的复合,不使用分配器,还可以生产单一材料的板材,大大提高了生产设备的利用率,降低了生产成本。By using the present invention, it is only necessary to replace the manifold 7, and the same extrusion molding equipment can realize the compounding of various materials in the width direction and the compounding of various materials in the thickness direction, and can also produce The single-material plate greatly improves the utilization rate of production equipment and reduces production costs.

Claims (3)

1. the material distribution device of an extruder; It is characterized in that: combine by charging mould, independent runner modulus of conversion, conflux mould and discharging mode; Described charging mould is provided with several material inlets, and material inlet is assigned as the independent runner of some circles through the over-allocation runner; Independent runner modulus of conversion entrance point is provided with and the import one to one of the circular independent runner of charging mould, and import is set to bar shaped independence runner exit side by side through the gradual change runner at the port of export; The entrance point of mould of confluxing is provided with the corresponding charging aperture of bar shaped independence runner with independent runner modulus of conversion, and charging aperture converges through the gradual change runner and is whole discharging opening; The conflux discharging opening of mould and the material mouth of discharging mode connects.
2. the material distribution device of extruder according to claim 1, it is characterized in that: the mould that confluxes is that the material of width converges mould, its whole discharging opening is the outlet that converges of lateral arrangement.
3. the material distribution device of extruder according to claim 1, it is characterized in that: the mould that confluxes is that the material of thickness direction converges mould, the converge outlet of its whole discharging opening for vertically arranging.
CN2010102235249A 2010-07-12 2010-07-12 Material distributing device of extruder Expired - Fee Related CN101905518B (en)

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Publication number Priority date Publication date Assignee Title
CN110014597A (en) * 2018-01-01 2019-07-16 广东明氏塑胶科技有限公司 A kind of mushroom shape synthesis extrusion die
DE102018204584A1 (en) * 2018-03-26 2019-09-26 Coperion Gmbh Start-up throttle device for discharging a melt from a screw machine and plant for the treatment of bulk material with such a start-throttle valve device and method for discharging a melt from a screw machine by means of such a starting valve throttle device
CN115837735B (en) * 2022-09-25 2026-01-30 浙江精诚时代科技股份有限公司 A striped solar film co-extrusion dispenser

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4772195A (en) * 1986-01-17 1988-09-20 Ono Distributing device for the manufacture of multi-layer sheets
CN2880461Y (en) * 2006-02-13 2007-03-21 汕头市金兴机械有限公司 Distributor of coextrusion sheet machine
CN101524890A (en) * 2009-03-21 2009-09-09 广东达诚机械有限公司 Distributor
EP2113362A1 (en) * 2008-04-24 2009-11-04 Tonen Chemical Corporation Coextrusion die and manifold system therefor
CN101772407A (en) * 2007-08-07 2010-07-07 东丽株式会社 Apparatus and process for producing laminated sheet
CN201752922U (en) * 2010-07-12 2011-03-02 连云港杰瑞模具技术有限公司 Material distribution device of extruder

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4772195A (en) * 1986-01-17 1988-09-20 Ono Distributing device for the manufacture of multi-layer sheets
CN2880461Y (en) * 2006-02-13 2007-03-21 汕头市金兴机械有限公司 Distributor of coextrusion sheet machine
CN101772407A (en) * 2007-08-07 2010-07-07 东丽株式会社 Apparatus and process for producing laminated sheet
EP2113362A1 (en) * 2008-04-24 2009-11-04 Tonen Chemical Corporation Coextrusion die and manifold system therefor
CN101524890A (en) * 2009-03-21 2009-09-09 广东达诚机械有限公司 Distributor
CN201752922U (en) * 2010-07-12 2011-03-02 连云港杰瑞模具技术有限公司 Material distribution device of extruder

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