CN219210510U - Automatic material device that adds of optics level hardening coating - Google Patents
Automatic material device that adds of optics level hardening coating Download PDFInfo
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- CN219210510U CN219210510U CN202320156265.5U CN202320156265U CN219210510U CN 219210510 U CN219210510 U CN 219210510U CN 202320156265 U CN202320156265 U CN 202320156265U CN 219210510 U CN219210510 U CN 219210510U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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Abstract
The utility model relates to an automatic material adding device for optical-grade hardening paint, which comprises a stainless steel liquid storage tank, a cooling water jacket, a PLC control box and a mixing structure, wherein the cooling water jacket is positioned at the outer side of the stainless steel liquid storage tank, the stainless steel liquid storage tank comprises a first tank body and a second tank body, the upper end of the first tank body is provided with a first intelligent online viscometer and is electrically connected with a control output end of the PLC control box, the bottoms of the first tank body and the second tank body are respectively provided with a first opening and are connected with the mixing mechanism, the mixing mechanism is connected with the circulating mechanism, the circulating mechanism is connected with a production equipment tank body, and a liquid level detector and a second intelligent online viscometer on the production equipment tank body are electrically connected with the PLC control box. According to the utility model, the addition of the hardening paint and the diluent is controlled by monitoring various parameters of the first tank body, the second tank body and the tank body of the production equipment, so that the stability of the hardening paint is ensured.
Description
Technical Field
The utility model relates to the technical field of hardening paint, in particular to an automatic material adding device for optical-grade hardening paint.
Background
Most optical products such as optical spherical covers, lenses and lenses have the characteristics of low hardness and easy scratching, and the hardness and other properties of the optical spherical covers can be improved by coating the surfaces of the optical spherical covers with a nanoscale hardening coating through the hardening coating. In the use process of the hardening paint, parameters such as volume, viscosity and the like of the hardening paint must be controlled to make a qualified optical product, so the parameters such as viscosity and the like are required to be adjusted by adding the hardening paint and the diluent, thereby ensuring stable operation of production. In the production process, the hardening paint and the diluent cannot be added timely and effectively by manpower, errors are easy to generate in addition, circulation is needed after the addition, normal production can be realized, and the stability of the hardening paint cannot be ensured while labor of operators is wasted. There is therefore a need for improvements in the art to address the above-described problems.
Disclosure of Invention
The utility model aims to provide an automatic optical-grade hardening paint feeding device which can solve the problems that the hardening paint and a diluent cannot be effectively added in time manually in the use process of the hardening paint, and the stability of the hardening paint cannot be ensured.
In order to achieve the above purpose, the present utility model provides the following technical solutions: the utility model provides an automatic material device that adds of optics level hardening coating, includes stainless steel reservoir, cooling water jacket, PLC control box, mixed structure, cooling water jacket is located the outside of stainless steel reservoir, the stainless steel reservoir includes first cell body, second cell body, the upper end of first cell body is provided with first intelligent online viscometer, first intelligent online viscometer with the control output electric connection of PLC control box, first cell body with first opening has all been seted up to the bottom of second cell body and with mixed mechanism's input is connected, mixed mechanism's output with mixed mechanism's input is connected, circulating mechanism's output is connected with the input of production facility cell body, the upper end position of production facility cell body is fixed with liquid level detector and second intelligent online viscometer, liquid level detector with second intelligent online viscometer all with the control end electric connection of PLC control box.
Further, the mixed structure comprises a stainless steel mixer and a first stainless steel metering pump, a first opening of the first groove body is communicated with a first input end of the stainless steel mixer through a first pipeline, a first opening of the second groove body is communicated with a second input end of the stainless steel mixer through a second pipeline, the first stainless steel metering pump is respectively arranged on the first pipeline and the second pipeline, and the first stainless steel metering pump is electrically connected with a control end of the PLC control box.
Further, the circulation mechanism comprises a filter and a second stainless steel circulation pump, a second opening and a third opening are formed in the bottom of the groove body of the production equipment, the output end of the stainless steel mixer is connected with the first input end of the second stainless steel circulation pump, the output end of the second stainless steel circulation pump is connected with the input end of the filter, the output end of the filter is connected with the third opening, and the second opening is connected with the second input end of the second stainless steel circulation pump.
Further, the stainless steel liquid storage tank is a tank body with layered middle, the first tank body is positioned on the left side in the stainless steel liquid storage tank, and the second tank body is positioned on the right side in the stainless steel liquid storage tank.
Further, a spiral structure or a cross plate structure is arranged at the bottom of the stainless steel mixer.
The utility model has the beneficial effects that: compared with the prior art, the method has the advantages that the hardening paint and the diluent are stored separately through the stainless steel liquid storage tank, various parameters of the hardening paint are monitored by the intelligent online viscometer and the liquid level detector, when the liquid level detector in the tank body of the production equipment and the second intelligent online viscometer detect that the liquid level and the viscosity in the tank body of the production equipment are abnormal, the addition of the hardening paint and the diluent is controlled through the PLC control box, the stability of the hardening paint is guaranteed, and the stable operation of production can be guaranteed while the manpower is saved.
Drawings
Fig. 1 is a schematic structural view of the present utility model.
Wherein: 1. stainless steel liquid storage tank, 2, cooling water jacket, 3, first intelligent online viscometer, 4, PLC control box, 5, first stainless steel metering pump, 6, mixed structure, 7, circulation mechanism, 8, second intelligent online viscometer, 9, liquid level detector, 10, production facility cell body, 11, first cell body, 12, second cell body, 13, stainless steel blender, 14, filter, 15, second stainless steel circulating pump.
Detailed Description
The utility model is further described below with reference to the accompanying drawings.
Referring to fig. 1, the present utility model provides an embodiment: the utility model provides an automatic material device that adds of optics level hardening coating, includes stainless steel reservoir 1, cooling water jacket 2, PLC control box 4, mixed structure 6, circulation mechanism 7, cooling water jacket 2 is located the outside of stainless steel reservoir 1, stainless steel reservoir 1 includes first cell body 11, second cell body 12, the upper end of first cell body 11 is provided with first intelligent online viscometer 3, first intelligent online viscometer 3 with PLC control box 4's control output electric connection, first opening has all been seted up to first cell body 11 with the bottom of second cell body 12 and with mixed mechanism's input is connected, mixed mechanism's output with circulation mechanism 7's input is connected, circulation mechanism 7's output is connected with liquid level detector 10's input, liquid level detector 9 and second intelligent online viscometer 8 are fixed with to liquid level detector 10's upper end position, liquid level detector 9 and second intelligent online viscometer 8 with PLC control box 4's control end electric connection. The stainless steel liquid storage tank 1 is divided into a first tank body 11 and a second tank body 12, the first tank body 11 stores hardening paint, the second tank body 12 stores diluent, the first tank body 11 and the second tank body 12 can be used for making liquid storage tank capacity according to the size of production equipment, a first intelligent online viscometer 3 is arranged on the first tank body 11, a second intelligent online viscometer 8PLC control box 4 at the upper end of a liquid level detector 10 is electrically connected with two intelligent online viscometers, the temperature and viscosity of the hardening paint in the liquid storage tank and the solution in the liquid level detector 10 are monitored in real time, the PLC control box 4 is electrically connected with a liquid level detector 9, the liquid level in the tank of production equipment is monitored in real time, the liquid level is controlled at the position of 70-90%, and when the liquid level detector 10 is abnormal, the PLC control box 4 can give a liquid level alarm and inform production personnel; the model of the intelligent online viscometer is JSCW-ND; the cooling water jacket 2 is arranged on the outer side of the liquid storage tank, so that the temperature of the solution in the liquid storage tank can be kept at 18-23 ℃, and the mixing structure 6 can ensure that the mixed solution of the hardening paint and the diluent can not be layered, so that the hardening paint and the diluent can be mixed rapidly and uniformly; the mixed solution enters a circulation system in the production facility, which is a closed loop system of the production facility.
With continued reference to fig. 1, in an embodiment of the present utility model, the mixing structure 6 includes a stainless steel mixer 13 and a first stainless steel metering pump 5, a first opening of the first tank 11 is communicated with a first input end of the stainless steel mixer 13 through a first pipeline, a first opening of the second tank 12 is communicated with a second input end of the stainless steel mixer 13 through a second pipeline, the first stainless steel metering pump 5 is respectively disposed on the first pipeline and the second pipeline, and the first stainless steel metering pump 5 is electrically connected with a control end of the PLC control box 4. The bottom openings of the first tank body 11 and the second tank body 12 are respectively connected with the input end of a stainless steel mixer 13 through a first pipeline and a second pipeline, a first stainless steel metering pump 5 is arranged on the first pipeline and the second pipeline, a PLC control box 4 is electrically connected with the two first stainless steel metering pumps 5, the model of the first stainless steel metering pump 5 is GM series, a stainless steel pipeline mixer is externally connected with a liquid storage tank, the model of the stainless steel pipeline mixer is DN25, the viscosity and the volume of a first intelligent online viscometer 3 and a liquid level detector 9 are received through the PLC control box 4, then the frequency of the first stainless steel metering pump 5 is controlled, the proportion of hardening paint and diluent is adjusted through changing the frequency of the stainless steel metering pump, power is provided for conveying the hardening paint and the diluent to the stainless steel mixer 13 for mixing, and mixing is carried out in the stainless steel mixer 13; the solution with the viscosity and the volume required by the liquid level detector 10 is obtained by mixing the solution by the stainless steel mixer 13, so that the mixed solution of the hardening paint and the diluent is ensured not to have layering phenomenon, the hardening paint and the diluent can be quickly and uniformly mixed, the proportion of the hardening paint and the diluent is regulated, the mixture is then input into a circulating system of production equipment, the solution in a tank body of the production equipment is ensured to be maintained in the range of 70-90% of the tank body, and the viscosity of the solution is always maintained at 12-15 cps.
With continued reference to fig. 1, in an embodiment of the present utility model, the circulation mechanism 7 includes a filter 14 and a second stainless steel circulation pump 15, a second opening and a third opening are provided at the bottom of the liquid level detector 10, an output end of the stainless steel mixer 13 is connected to a first input end of the second stainless steel circulation pump 15, an output end of the second stainless steel circulation pump 15 is connected to an input end of the filter 14, an output end of the filter 14 is connected to the third opening, and the second opening is connected to a second input end of the second stainless steel circulation pump 15. The second stainless steel circulation pump 15 is capable of powering the mixing and filtering of the solution in the production facility and the solution in the stainless steel pipeline mixer and re-transporting the mixed and filtered solution back to the level detector 10 and performing a continuous circulation.
With continued reference to fig. 1, in an embodiment of the present utility model, the stainless steel liquid storage tank 1 is a middle layered tank, the first tank 11 is located at the left side in the stainless steel liquid storage tank 1, and the second tank 12 is located at the right side in the stainless steel liquid storage tank 1. The hardening paint and the thinner are respectively stored by adopting a stainless steel liquid storage tank with middle layering, wherein the liquid storage tank capacity can be set according to the size of production equipment by adopting a first tank body 11 on the left side and a second tank body 12 on the right side.
With continued reference to fig. 1, in an embodiment of the present utility model, a spiral structure or a cross plate structure is disposed at the bottom of the stainless steel mixer 13. The spiral or cross-plate structure allows rapid, uniform mixing of the added hardening paint with the diluent; has the characteristics of rapid and effective mixing, simple structure, energy consumption saving and small volume, the mixing efficiency is as high as 90-95 percent, and the layering of the solution is effectively avoided
The utility model has the following working principle: the volume, temperature, viscosity and liquid level data of the groove body of the production equipment are transmitted into the PLC control box through the liquid level detector and the second intelligent online viscometer, the volume, temperature and viscosity data of the stainless steel liquid storage groove are transmitted into the PLC control box through the first intelligent online viscometer, the frequency (the proportion of hardening paint and diluent) of the metering pump is adjusted by the PLC control box according to the viscosity change trend required by the groove body of the production equipment, the hardening paint and the diluent in the stainless steel liquid storage groove are mixed according to the proportion to reach the viscosity required by the solution in the groove body of the production equipment, the phenomenon of solution layering is avoided by mixing the hardening paint and the diluent through the stainless steel mixer, and then the stainless steel liquid storage groove enters a circulation system in the production equipment, so that the purpose of automatically adding the hardening paint and the diluent is achieved, and the stability of the solution in the groove body of the production equipment is ensured.
The foregoing description of the preferred embodiments of the present utility model should not be construed as limiting the scope of the utility model, which is defined by the appended claims.
Claims (5)
1. An automatic material device that adds of optics level hardening coating which characterized in that: including stainless steel reservoir, cooling water jacket, PLC control box, mixed structure, circulation mechanism, the cooling water jacket is located the outside of stainless steel reservoir, the stainless steel reservoir includes first cell body, second cell body, the upper end of first cell body is provided with first intelligent online viscometer, first intelligent online viscometer with the control output electric connection of PLC control box, first opening has all been seted up to the bottom of first cell body with the bottom of second cell body and with mixed structure's input is connected, mixed structure's output with circulation mechanism's input is connected, circulation mechanism's output is connected with the input of production facility cell body, the upper end position of production facility cell body is fixed with liquid level detector and second intelligent online viscometer, liquid level detector with second intelligent online viscometer all with PLC control box's control end electric connection.
2. An automatic optical-grade hardening paint feeding device according to claim 1, wherein: the mixing structure comprises a stainless steel mixer and a first stainless steel metering pump, wherein a first opening of a first groove body is communicated with a first input end of the stainless steel mixer through a first pipeline, a first opening of a second groove body is communicated with a second input end of the stainless steel mixer through a second pipeline, the first stainless steel metering pump is respectively arranged on the first pipeline and the second pipeline, and the first stainless steel metering pump is electrically connected with a control end of the PLC control box.
3. An automatic optical-grade hardening paint feeding device according to claim 2, wherein: the circulating mechanism comprises a filter and a second stainless steel circulating pump, a second opening and a third opening are formed in the bottom of the groove body of the production equipment, the output end of the stainless steel mixer is connected with the first input end of the second stainless steel circulating pump, the output end of the second stainless steel circulating pump is connected with the input end of the filter, the output end of the filter is connected with the third opening, and the second opening is connected with the second input end of the second stainless steel circulating pump.
4. An automatic optical-grade hardening paint feeding device according to claim 1, wherein: the stainless steel liquid storage tank is a tank body with layered middle, the first tank body is positioned on the left side in the stainless steel liquid storage tank, and the second tank body is positioned on the right side in the stainless steel liquid storage tank.
5. An automatic optical-grade hardening paint feeding device according to claim 2, wherein: the inner bottom of the stainless steel mixer is provided with a spiral structure or a cross plate structure.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320156265.5U CN219210510U (en) | 2023-02-07 | 2023-02-07 | Automatic material device that adds of optics level hardening coating |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320156265.5U CN219210510U (en) | 2023-02-07 | 2023-02-07 | Automatic material device that adds of optics level hardening coating |
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| Publication Number | Publication Date |
|---|---|
| CN219210510U true CN219210510U (en) | 2023-06-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320156265.5U Active CN219210510U (en) | 2023-02-07 | 2023-02-07 | Automatic material device that adds of optics level hardening coating |
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| Country | Link |
|---|---|
| CN (1) | CN219210510U (en) |
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2023
- 2023-02-07 CN CN202320156265.5U patent/CN219210510U/en active Active
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