CN210261889U - Full-automatic oil-quenching tank circulating oil device - Google Patents
Full-automatic oil-quenching tank circulating oil device Download PDFInfo
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- CN210261889U CN210261889U CN201920728256.2U CN201920728256U CN210261889U CN 210261889 U CN210261889 U CN 210261889U CN 201920728256 U CN201920728256 U CN 201920728256U CN 210261889 U CN210261889 U CN 210261889U
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- oil
- quenching
- quenching oil
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- tank
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- 238000010791 quenching Methods 0.000 title claims abstract description 102
- 239000010724 circulating oil Substances 0.000 title claims abstract description 49
- 239000003921 oil Substances 0.000 claims abstract description 107
- 230000000171 quenching effect Effects 0.000 claims abstract description 100
- 238000001816 cooling Methods 0.000 claims abstract description 32
- 238000001914 filtration Methods 0.000 claims description 10
- 239000000725 suspension Substances 0.000 claims description 5
- 239000012535 impurity Substances 0.000 claims description 4
- 239000000126 substance Substances 0.000 claims 1
- 239000007788 liquid Substances 0.000 description 6
- 239000000843 powder Substances 0.000 description 4
- 241000220317 Rosa Species 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000012544 monitoring process Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000110 cooling liquid Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000010734 process oil Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Heat Treatments In General, Especially Conveying And Cooling (AREA)
Abstract
The utility model discloses a full-automatic quenching oil tank circulating oil device, which comprises an operation table, the front side of the upper surface of the operation table is provided with a quenching oil tank, the inner wall of the quenching oil tank is provided with a temperature sensor, the middle part of the upper surface of the operation table is fixed with a servo motor through a fixed block, the output shaft of the servo motor is rotationally connected with the rear end of a rotating shaft, the quenching oil in the quenching oil tank can be monitored in real time, the quenching oil can be automatically cooled and circulated, the quenching oil is kept in the temperature range required by quenching workpieces, the processing quality of the workpieces is improved, the temperature of the quenching oil in the quenching oil tank can be monitored in real time through the temperature sensor, and the data is fed back to a PLC controller in real time, through a circulating oil pump I, a cooling tank and a circulating oil pump II, the quenching oil can be cooled and cooled circularly, a propeller type stirrer is driven to rotate, the temperature of the quenching oil in the quenching oil groove can be more balanced.
Description
Technical Field
The utility model relates to the technical field of quenching oil tanks, in particular to a full-automatic quenching oil tank circulating oil device.
Background
Quenching oil is a process oil and is used as a quenching medium. In the existing quenching process, quenching workpieces are mostly quenched by quenching oil, some high-precision workpieces can be realized only by requiring the quenching oil to keep a certain temperature, but the existing quenching oil tank can not carry out automatic quenching oil cooling circulation treatment generally, so that the temperature change of the quenching oil is large, and the processing quality of the quenching workpieces is influenced.
SUMMERY OF THE UTILITY MODEL
The to-be-solved technical problem of the utility model is to overcome current defect, provide a full-automatic quenching oil groove circulating oil device, can carry out real-time temperature prison side to the quenching oil in the quenching oil groove, can carry out automatic cooling cycle to the quenching oil moreover, keep the quenching oil in the temperature range that quenching work piece needs, improve the processingquality of work piece, can effectively solve the problem in the background art.
In order to achieve the above object, the utility model provides a following technical scheme: a full-automatic oil quenching tank circulating oil device comprises an operating platform, wherein a quenching tank is arranged on the front side of the upper surface of the operating platform, a temperature sensor is arranged on the inner wall of the quenching tank, a servo motor is fixed in the middle of the upper surface of the operating platform through a fixing block, an output shaft of the servo motor is rotatably connected with the rear end of a rotating shaft, the front end of the rotating shaft penetrates through the rear side of the quenching tank, a propeller type stirrer is arranged at the front end of the rotating shaft, a circulating oil pump II is arranged at the position, on the left side of the quenching tank, of the front side of the upper surface of the operating platform, an oil inlet of the circulating oil pump II is connected with an oil outlet on the left side of the quenching tank through a connecting pipe, a cooling tank and a filter tank are sequentially arranged on the rear side of the upper surface of the operating platform from left to right, a cooling, the lower extreme of cooling pipe network passes through the left oil inlet of connecting pipe connection rose box, the left and right sides of rose box inner wall is equipped with two fixture blocks that correspond, and two inboard draw-in grooves of fixture block activity joint have the filter plate, the right side of operation panel upper surface is equipped with circulating oil pump one, the oil-out of rose box passes through the oil inlet of connecting pipe connection circulating oil pump one, the oil-out of circulating oil pump one passes through the oil inlet on connecting pipe connection quenching oil groove right side, the upper surface of operation panel is equipped with the PLC controller, the input of PLC controller is connected with external power source's output electricity, the output of PLC controller is connected with servo motor, circulating oil pump two and circulating oil pump one's input electricity respectively, the PLC controller is connected with the two-way electricity of temperature sensor.
As an optimized technical proposal of the utility model, the upper part on the right side of the quenching oil tank is provided with a bracket, and the bracket is provided with a suspension type dry powder fire extinguisher.
As an optimized technical scheme of the utility model, propeller type agitator includes the rotary disk, the front end at the pivot is fixed to the rear side of rotary disk, the periphery of rotary disk is arranged and is equipped with four paddles.
As an optimized technical scheme of the utility model, the upper portion of cooler bin rear side is equipped with the feed liquor pipe, the lower part of cooler bin front side is equipped with the drain pipe.
As an optimized technical scheme of the utility model, the well distribution of crossing filter plate has impurity to cross the filter mesh, the upper surface of crossing filter plate is equipped with the pull ring.
Compared with the prior art, the beneficial effects of the utility model are that: this full-automatic quenching oil groove circulating oil device, can carry out real-time temperature monitoring to the quenching oil in the quenching oil groove, and can carry out automatic cooling cycle to the quenching oil, keep the quenching oil in the temperature range that quenching work piece needs, improve the processingquality of work piece, can realize automatic circulation through PLC controller control, the temperature of quenching oil in the quenching oil groove can real-time supervision through temperature sensor, and give the PLC controller with data real-time feedback, through circulating oil pump one, cooler bin and circulating oil pump two, can carry out the cooling of circulating cooling to the quenching oil, drive propeller type agitator through servo motor and rotate, can stir the quenching oil in the quenching oil groove evenly, make the temperature of the quenching oil in the quenching oil groove more balanced.
Drawings
Fig. 1 is a schematic structural diagram of the present invention.
In the figure: the device comprises an operation table 1, a quenching oil tank 2, a propeller type stirrer 3, a paddle 31, a rotating disk 32, a PLC 4, a bracket 5, a suspension type dry powder fire extinguisher 6, a circulating oil pump I7, a filtering tank 8, a clamping block 9, a filtering screen plate 10, an impurity filtering mesh 101, a pull ring 102, a circulating oil pump II 11, a servo motor 12, a cooling tank 13, a liquid inlet pipe 14, a cooling pipe network 15, a rotating shaft 16, a liquid outlet pipe 17 and a temperature sensor 18.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a full-automatic quenching oil tank circulating oil device comprises an operation table 1, wherein a quenching oil tank 2 is arranged on the front side of the upper surface of the operation table 1, a temperature sensor 18 is arranged on the inner wall of the quenching oil tank 2, a bracket 5 is arranged on the upper portion of the right side of the quenching oil tank 2, a suspension type dry powder fire extinguisher 6 is arranged on the bracket 5, a servo motor 12 is fixed in the middle of the upper surface of the operation table 1 through a fixing block, a propeller type stirrer 3 is driven to rotate through the servo motor 12, the quenching oil in the quenching oil tank 2 can be uniformly stirred, the temperature of the quenching oil in the quenching oil tank 2 is more balanced, an output shaft of the servo motor 12 is rotatably connected with the rear end of a rotating shaft 16, the front end of the rotating shaft 16 penetrates through the rear side of the quenching oil tank 2, the front end of the rotating shaft 16 is provided with the propeller type stirrer 3, the propeller type stirrer 3 comprises a, four paddles 31 are arranged on the circumferential surface of the rotating disk 32, a second circulating oil pump 11 is arranged at the position, on the left side of the quenching oil tank 2, of the front side of the upper surface of the operating platform 1, an oil inlet of the second circulating oil pump 11 is connected with an oil outlet on the left side of the quenching oil tank 2 through a connecting pipe, a cooling tank 13 and a filter tank 8 are sequentially arranged on the rear side of the upper surface of the operating platform 1 from left to right, a liquid inlet pipe 14 is arranged at the upper part of the rear side of the cooling tank 13, a liquid outlet pipe 17 is arranged at the lower part of the front side of the cooling tank 13, the liquid inlet pipe 14 and the liquid outlet pipe 17 are respectively connected with corresponding interfaces of an external cooling circulating system, a cooling pipe network 15 is arranged in an inner cavity of the cooling tank 13, the oil outlet of the second circulating oil pump 11 is connected with the upper end of the cooling pipe network 15 through a connecting pipe, the lower, impurity filtering meshes 101 are distributed in the middle of the filtering screen plate 10, a pull ring 102 is arranged on the upper surface of the filtering screen plate 10, a first circulating oil pump 7 is arranged on the right side of the upper surface of the operating platform 1, an oil outlet of the filtering box 8 is connected with an oil inlet of the first circulating oil pump 7 through a connecting pipe, an oil outlet of the first circulating oil pump 7 is connected with an oil inlet on the right side of the quenching oil tank 2 through a connecting pipe, a PLC controller 4 is arranged on the upper surface of the operating platform 1, automatic circulation can be achieved through control of a PLC controller 18, the input end of the PLC controller 4 is electrically connected with the output end of an external power supply, the output end of the PLC controller 4 is respectively electrically connected with a servo motor 12, a second circulating oil pump 11 and the input end of the first circulating oil pump 7, a cooling box 13 and the second circulating oil pump 11 can carry out, the temperature of quenching oil in the quenching oil groove 2 can be monitored in real time through the temperature sensor 18, data are fed back to the PLC 18 in real time, the PLC 18 controls the temperature sensor 18, the servo motor 12, the second circulating oil pump 11 and the first circulating oil pump 7 to adopt a common mode in the prior art, and the PLC 18 adopts 6ES7211-0AA23-0XB0 in model.
When in use: the power is switched on, the temperature sensor 18 is started through the PLC 4, the temperature of quenching oil in the quenching oil tank 2 is monitored in real time, data are fed back to the PLC 4 in real time, when the circulating cooling is needed, the PLC 4 starts the circulating oil pump II 11 to pump out the quenching oil from the quenching oil tank 2 and send the quenching oil into the cooling box 13, the quenching oil flowing through the cooling pipe network 15 is cooled and cooled through circulating cooling liquid in the cooling box 13, after the cooled quenching oil is filtered by the filter box 8, the PLC 4 starts the circulating oil pump I7 to send the cooled quenching oil into the quenching oil tank 2, the PLC 4 controls the servo motor 12 to rotate to drive the propeller type stirrer 3 to rotate to stir the quenching oil in the quenching oil tank 2 uniformly, so that the temperature of the quenching oil in the quenching oil tank 2 is more balanced, and the suspension type dry powder fire extinguisher 6 on the bracket 5 can be used under the condition of accidental fire, the fire is automatically extinguished, and the filter screen plate 10 in the filter box 2 can be replaced and cleaned.
The utility model discloses can carry out real-time temperature monitoring to the quenching oil in the quenching oil groove 2, and can carry out automatic cooling cycle to the quenching oil, keep the quenching oil in the temperature range that quenching work piece needs, improve the processingquality of work piece, can realize automatic circulation through the control of PLC controller 18, the temperature of quenching oil in can real-time supervision quenching oil groove 2 through temperature sensor 18, and give PLC controller 4 with data real-time feedback, through circulating oil pump 7, cooler bin 13 and circulating oil pump two 11, can carry out the cooling of circulation cooling to the quenching oil, drive propeller type agitator 3 through servo motor 12 and rotate, can be with the quenching oil stirring in the quenching oil groove 2, the temperature of the quenching oil in messenger quenching oil groove 2 is more balanced.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The utility model provides a full-automatic quenching oil groove circulating oil device, includes operation panel (1), its characterized in that: the front side of the upper surface of the operating platform (1) is provided with a quenching oil tank (2), the inner wall of the quenching oil tank (2) is provided with a temperature sensor (18), the middle part of the upper surface of the operating platform (1) is fixed with a servo motor (12) through a fixed block, an output shaft of the servo motor (12) is rotationally connected with the rear end of a rotating shaft (16), the front end of the rotating shaft (16) penetrates through the rear side of the quenching oil tank (2), the front end of the rotating shaft (16) is provided with a propeller type stirrer (3), the front side of the upper surface of the operating platform (1) is positioned at the left side of the quenching oil tank (2) and is provided with a second circulating oil pump (11), an oil inlet of the second circulating oil pump (11) is connected with an oil outlet at the left side of the quenching oil tank (2) through a connecting pipe, the rear side of the upper surface of the operating platform (1), the inner cavity of the cooling box (13) is provided with a cooling pipe network (15), the oil outlet of a second circulating oil pump (11) is connected with the upper end of the cooling pipe network (15) through a connecting pipe, the lower end of the cooling pipe network (15) is connected with the oil inlet on the left side of the filter box (8) through a connecting pipe, the left side and the right side of the inner wall of the filter box (8) are provided with two corresponding clamping blocks (9), a filter screen plate (10) is movably clamped in a clamping groove on the inner side of the two clamping blocks (9), the right side of the upper surface of the operating platform (1) is provided with a first circulating oil pump (7), the oil outlet of the filter box (8) is connected with the oil inlet of the first circulating oil pump (7) through a connecting pipe, the oil outlet of the first circulating oil pump (7) is connected with the oil inlet on the right side of the quenching oil groove (2) through a connecting pipe, the upper, the output end of the PLC (4) is respectively electrically connected with the input ends of the servo motor (12), the second circulating oil pump (11) and the first circulating oil pump (7), and the PLC (4) is electrically connected with the temperature sensor (18) in a two-way mode.
2. The full-automatic oil-quenching-oil-groove circulating oil device as claimed in claim 1, characterized in that: the upper portion on quenching oil groove (2) right side is equipped with support (5), be equipped with suspension type dry chemical extinguisher (6) on support (5).
3. The full-automatic oil-quenching-oil-groove circulating oil device as claimed in claim 1, characterized in that: the propeller type stirrer (3) comprises a rotating disk (32), the rear side of the rotating disk (32) is fixed at the front end of the rotating shaft (16), and four blades (31) are arranged on the circumferential surface of the rotating disk (32).
4. The full-automatic oil-quenching-oil-groove circulating oil device as claimed in claim 1, characterized in that: the upper portion of cooling tank (13) rear side is equipped with feed liquor pipe (14), the lower part of cooling tank (13) front side is equipped with drain pipe (17).
5. The full-automatic oil-quenching-oil-groove circulating oil device as claimed in claim 1, characterized in that: impurity filtering meshes (101) are distributed in the middle of the filtering screen plate (10), and pull rings (102) are arranged on the upper surface of the filtering screen plate (10).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920728256.2U CN210261889U (en) | 2019-05-10 | 2019-05-10 | Full-automatic oil-quenching tank circulating oil device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920728256.2U CN210261889U (en) | 2019-05-10 | 2019-05-10 | Full-automatic oil-quenching tank circulating oil device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN210261889U true CN210261889U (en) | 2020-04-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920728256.2U Expired - Fee Related CN210261889U (en) | 2019-05-10 | 2019-05-10 | Full-automatic oil-quenching tank circulating oil device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN210261889U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112176161A (en) * | 2020-10-13 | 2021-01-05 | 江苏联峰实业有限公司 | Sample quenching oil tank capable of realizing automatic temperature adjustment |
| CN112746154A (en) * | 2020-12-29 | 2021-05-04 | 济南厚德耐磨材料有限公司 | Heat treatment quenching device for high-chromium alloy wear-resistant steel forging |
| CN115418457A (en) * | 2022-09-02 | 2022-12-02 | 临沂市特斯工具有限公司 | Device and method for heat treatment of workpiece surface, and storage medium |
-
2019
- 2019-05-10 CN CN201920728256.2U patent/CN210261889U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112176161A (en) * | 2020-10-13 | 2021-01-05 | 江苏联峰实业有限公司 | Sample quenching oil tank capable of realizing automatic temperature adjustment |
| CN112746154A (en) * | 2020-12-29 | 2021-05-04 | 济南厚德耐磨材料有限公司 | Heat treatment quenching device for high-chromium alloy wear-resistant steel forging |
| CN115418457A (en) * | 2022-09-02 | 2022-12-02 | 临沂市特斯工具有限公司 | Device and method for heat treatment of workpiece surface, and storage medium |
| CN115418457B (en) * | 2022-09-02 | 2024-04-26 | 临沂市特斯工具有限公司 | Device and method for heat treatment of workpiece surface and storage medium |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20200407 |