CN219200775U - A portable device for testing airtightness of airtight containers and displacing gas - Google Patents
A portable device for testing airtightness of airtight containers and displacing gas Download PDFInfo
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- CN219200775U CN219200775U CN202320018936.1U CN202320018936U CN219200775U CN 219200775 U CN219200775 U CN 219200775U CN 202320018936 U CN202320018936 U CN 202320018936U CN 219200775 U CN219200775 U CN 219200775U
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- 238000012360 testing method Methods 0.000 title abstract description 10
- 238000001514 detection method Methods 0.000 claims abstract description 14
- 238000000605 extraction Methods 0.000 claims abstract description 10
- 238000006073 displacement reaction Methods 0.000 claims 2
- 238000005086 pumping Methods 0.000 claims 2
- 239000007789 gas Substances 0.000 description 28
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/30—Hydrogen technology
- Y02E60/32—Hydrogen storage
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- Examining Or Testing Airtightness (AREA)
Abstract
Description
技术领域technical field
本实用新型属于气密性检测及气体置换技术领域,具体涉及一种用于检测密闭容器气密性及置换气体的便携式装置。The utility model belongs to the technical field of airtightness detection and gas replacement, in particular to a portable device for detecting the airtightness of an airtight container and replacing gas.
背景技术Background technique
目前中小型潜水器或安装在室外的压力容器均需要进行气密性检测,完成气密性检测后还需向其内部注入惰性气体以保证元器件干燥,不被空气腐蚀,目前处理方式基本都是通过在厂房内拼装好进行气密性检测完成气体置换然后整体进行运输,或在户外现场搭建真空及气体置换机组,花费大,周期较长且检测效率低,大大影响了项目的进程。At present, small and medium-sized submersibles or pressure vessels installed outdoors need to be tested for air tightness. After the air tightness test is completed, an inert gas needs to be injected into the interior to ensure that the components are dry and not corroded by the air. The current treatment methods are basically It is to complete the gas replacement by assembling in the factory for air tightness testing and then transport it as a whole, or build a vacuum and gas replacement unit outdoors, which is costly, long cycle and low detection efficiency, which greatly affects the progress of the project.
因此急需一种结构简单,操作方便,能够安全高效准确测试气密性以及完成气体置换的一种用于检测密闭容器气密性及置换气体的便携式装置。Therefore be badly in need of a kind of simple in structure, easy to operate, a kind of portable device that is used for detecting airtightness of airtight container and replacement gas that can test airtightness safely and efficiently and accurately and complete gas replacement.
实用新型内容Utility model content
针对现有技术中存在的问题,本实用新型提供一种用于检测密闭容器气密性及置换气体的便携式装置,本实用新型结构简单、设计合理、携带方便、功能齐全,本装置便于观察压力和冲入置换气体,可安全,高效,准确地测试密闭容器的气密性。Aiming at the problems existing in the prior art, the utility model provides a portable device for detecting the airtightness of the airtight container and displacing gas. The utility model has the advantages of simple structure, reasonable design, convenient carrying and complete functions. The device is convenient for observing the pressure And flush into the replacement gas, which can safely, efficiently and accurately test the airtightness of the airtight container.
为达到上述目的,本实用新型提供了如下的技术方案:In order to achieve the above object, the utility model provides the following technical solutions:
一种用于检测密闭容器气密性及置换气体的便携式装置,所述便携式装置包括阀体组、抽气装置和气源装置;A portable device for detecting the airtightness of an airtight container and displacing gas, the portable device includes a valve body group, an air extraction device and a gas source device;
所述阀体组包括阀体,所述阀体的抽气端连通抽气装置,所述阀体的进气端连通气源装置,所述阀体的检测端连通被测密闭容器;所述抽气端与检测端的连通气路上设置开关阀,所述进气端与检测端的连通气路上设置开关阀。The valve body group includes a valve body, the air suction end of the valve body is connected to the air suction device, the air intake end of the valve body is connected to the air source device, and the detection end of the valve body is connected to the airtight container to be tested; An on-off valve is arranged on the air connection between the suction end and the detection end, and an on-off valve is arranged on the air connection between the air intake end and the detection end.
进一步地,所述阀体组还包括固定器和压力表,所述固定器固定在阀体上,所述压力表与阀体固定连接并与阀体的内部气路连通。Further, the valve body group further includes a holder and a pressure gauge, the holder is fixed on the valve body, and the pressure gauge is fixedly connected with the valve body and communicated with the internal air passage of the valve body.
优选地,所述压力表为绝对正负压力表。Preferably, the pressure gauge is an absolute positive and negative pressure gauge.
优选地,所述开关阀为针阀。Preferably, the switching valve is a needle valve.
进一步地,所述气源装置包括高压气瓶,所述高压气瓶通过减压阀与阀体的进气端连通。Further, the gas source device includes a high-pressure gas cylinder, and the high-pressure gas cylinder communicates with the inlet end of the valve body through a pressure reducing valve.
进一步地,所述抽气装置包括电动真空泵,所述电动真空泵通过电磁阀与抽气端连通。Further, the air extraction device includes an electric vacuum pump, and the electric vacuum pump communicates with the air extraction end through a solenoid valve.
更进一步地,所述抽气装置还包括开关和真空表,所述开关用于打开或关闭电动真空泵,所述真空表用于测定电动真空泵的真空度。Furthermore, the air extraction device further includes a switch and a vacuum gauge, the switch is used to turn on or off the electric vacuum pump, and the vacuum gauge is used to measure the vacuum degree of the electric vacuum pump.
本实用新型中,各部件之间的管路连接采用软管进行连接。In the utility model, the pipeline connections between the components are connected by flexible pipes.
本实用新型所述阀体组用于阻断或开启气体的流动,所述气源装置用于气体的调压。The valve body group described in the utility model is used for blocking or opening the flow of gas, and the gas source device is used for regulating the pressure of gas.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:
1、本实用新型结构简单,安装测试方便快捷;1. The utility model has a simple structure and is convenient and quick to install and test;
2、本实用新型在使用时,由软管连接针阀和气源装置和被测密闭容器;2. When the utility model is in use, the needle valve, the air source device and the airtight container to be tested are connected by a hose;
3、本实用新型的固定器设置于阀体组后部,固定器与阀体组相连,固定器可以将阀体组固定在被测密闭容器表面,在抽真空保压的时候可以不用手持阀体组,减少阀体组因晃动导致的误差或掉落在地砸伤人员损坏阀体组提高安全性。3. The fixer of the utility model is arranged at the back of the valve body group, and the fixer is connected with the valve body group. The fixer can fix the valve body group on the surface of the airtight container to be tested, and it is not necessary to hold the valve when vacuuming and maintaining pressure. The body group reduces the error caused by the shaking of the valve body group or falls to the ground and injures personnel and damages the valve body group to improve safety.
4、本实用新型设置电控盒,电控盒内设有开关、电磁阀、真空表,真空表可以读出当前压力值以来判断是否需要调整针阀使气体流量变小以达到目标压力值,电磁阀可在开关关闭时自动关闭气路防止气体泄漏导致压力不准。4. The utility model is equipped with an electric control box, which is equipped with a switch, a solenoid valve, and a vacuum gauge. The vacuum gauge can read the current pressure value to judge whether it is necessary to adjust the needle valve to reduce the gas flow to achieve the target pressure value. The solenoid valve can automatically close the gas circuit when the switch is closed to prevent gas leakage from causing pressure inaccuracy.
附图说明Description of drawings
图1为本实用新型的便携式装置的正面结构示意图;Fig. 1 is the front structure schematic diagram of the portable device of the present utility model;
图2为本实用新型的便携式装置的背面结构示意图。FIG. 2 is a schematic diagram of the rear structure of the portable device of the present invention.
图中标记为:Labeled in the figure:
阀体1;软管2;压力表3;开关阀4;减压阀5;高压气瓶6;电动真空泵7;固定器8;开关9;电磁阀10;真空表11;密闭容器12。Valve body 1;
具体实施方式Detailed ways
下面结合附图和实施例对本实用新型的技术方案进行详细的说明。The technical solutions of the present utility model will be described in detail below in conjunction with the accompanying drawings and embodiments.
实施例1Example 1
如图1-2所示,本实施例提供一种用于检测密闭容器气密性及置换气体的便携式装置,包括阀体组、抽气装置和气源装置;As shown in Figure 1-2, this embodiment provides a portable device for detecting the airtightness of a closed container and replacing gas, including a valve body group, an air extraction device and a gas source device;
所述阀体组包括阀体1、压力表3、固定器8;The valve body group includes a valve body 1, a
所述气源装置包括依次连接的高压气瓶6、减压阀5;The gas source device includes a high-pressure gas cylinder 6 and a pressure reducing valve 5 connected in sequence;
所述抽气装置包括电动真空泵7、开关9、电磁阀10和真空表11;The air extraction device includes an electric vacuum pump 7, a
所述阀体1的抽气端13通过软管2连通电动真空泵,所述阀体1的进气端15通过软管2连通气源装置,所述阀体1的检测端14连通到被测密闭容器12,所述阀体组包含设置在阀体1两侧的开关阀4。The suction end 13 of the valve body 1 is connected to the electric vacuum pump through the
所述压力表3设置在所述阀体组上部,所述压力表3与所述阀体组相连接。The
所述固定器8设置在所述阀体组后部,所述固定器8与所述阀体组相连接。The
所述开关9、电磁阀10和真空表11组成电控盒,所述电控盒与所述电动真空泵相连接。The
所述开关阀4采用针阀,所述压力表3采用绝对正负压力表。The
本实施例具体工作过程是:The specific work process of this embodiment is:
在检测时,阀体组的抽气端13通过软管2连通电动真空泵7,阀体组的进气端15通过软管2连通气源装置,阀体组的检测端14连通到被测密闭容器12,关闭进气端15的针阀阀门,打开抽气端13的针阀阀门,打开电控盒开关9进行抽气,到达目标真空度关闭抽气端13阀门一定时间,观察绝对正负压力表3得出气路中的气压变化以获得密闭容器12的气密性检测结果。During detection, the suction end 13 of the valve body group is connected to the electric vacuum pump 7 through the
当气密性检测达到合格标准,调整气源装置内减压阀5到预定压力,打开进气端15阀门进行充气,观察压力表3到达预定压力值关闭进气端15阀门完成气体置换。When the air tightness test reaches the qualified standard, adjust the pressure reducing valve 5 in the air source device to the predetermined pressure, open the
电控盒内设有开关9、电磁阀10、真空表11,真空表11可以大致读出当前压力值以来判断是否需要调整针阀使气体流量变小以达到目标压力值,电磁阀10可在开关9关闭时自动关闭气路防止气体泄漏导致压力不准。The electric control box is equipped with a
本实用新型未详细说明的内容均可采用本领域的常规技术知识。The content of the utility model that is not specified in detail can adopt the conventional technical knowledge in this field.
最后所应说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制。尽管参照实施例对本实用新型进行了详细说明,本领域的普通技术人员应该理解,对本实用新型的技术方案进行修改或者等同替换,都不脱离本实用新型技术方案的精神和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model rather than limit them. Although the utility model has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that any modification or equivalent replacement of the technical solution of the utility model does not depart from the spirit and scope of the technical solution of the utility model, and all should cover In the scope of the claims of the present utility model.
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