CN219199729U - Circulation cooling water tank for profile machining - Google Patents

Circulation cooling water tank for profile machining Download PDF

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Publication number
CN219199729U
CN219199729U CN202320727839.XU CN202320727839U CN219199729U CN 219199729 U CN219199729 U CN 219199729U CN 202320727839 U CN202320727839 U CN 202320727839U CN 219199729 U CN219199729 U CN 219199729U
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water tank
air
filtering
cooling
cooling water
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CN202320727839.XU
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常振锋
张爱英
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Handan Hengzhao Steel Rolling Processing Co ltd
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Handan Hengzhao Steel Rolling Processing Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a circulating cooling water tank for profile processing, which comprises a filtering water tank, a circulating water tank, a filtering assembly and an air cooling assembly. In the filter assembly, the supporting roller and the guide roller are rotatably arranged in the filter water tank, the driving motor is in power connection with one group of supporting roller, the transmission belt is wound on each group of supporting roller and the guide roller and is kept in a tight state, the transmission belt is uniformly provided with filter holes, the separation frame plate is fixed in the filter water tank and is arranged between the upper layer and the lower layer of the transmission belt, the filter water tank is communicated with the circulating water tank through a water pipe connected with the separation frame plate, and the air injection plate is fixedly arranged on the lower surface of the separation frame plate and is communicated with the air cooling assembly. The utility model can ensure continuous and efficient filtration and cooling treatment of the cooling water for profile processing, so as to recycle the cooling water, effectively improve the energy utilization rate and achieve good energy-saving effect.

Description

Circulation cooling water tank for profile machining
Technical Field
The utility model relates to the technical field of cooling water recycling in the field of profile machining, in particular to a circulating cooling water tank for profile machining.
Background
In the processing of the profile, related to the processes of cutting, punching, tapping, slotting and the like of the profile, the used equipment also comprises a cutting machine, a lathe, a milling machine and the like, and in the processing process of the processing equipment, cooling water is sprayed to the processing position of the profile so as to cool down the processing tool bit and the profile in order to ensure the processing quality and the processing feasibility.
The used cooling water can carry scraps and other impurities generated in the processing process of the profile, and when the cooling water is recycled, the scraps and the impurities in the cooling water are required to be filtered, and the cooling area of the cooling water is cooled. So as to re-supply the cooling water to the processing equipment.
When traditional recirculated cooling water tank is handled cooling water, filtering component is handled for a period of time after, and piece, the impurity of interception are difficult to automatic processing on it, can cause serious influence to filtering component's treatment effeciency, need shut down the clearance work of accomplishing piece, impurity. The air cooling assembly assembled in the traditional circulating cooling water tank is often directly discharged after cooling water is cooled, cold air can be pressurized in the treatment process to ensure cooling efficiency, and high-pressure air directly discharged can cause waste.
Disclosure of Invention
Aiming at the defects in the prior art, the utility model aims to provide a circulating cooling water tank for profile machining, which can ensure continuous and efficient filtering and cooling treatment of cooling water for profile machining so as to realize the circulating use of the cooling water, effectively improve the energy utilization rate and achieve good energy-saving effect.
The technical scheme adopted by the utility model for achieving the purpose is as follows: the utility model provides a section bar processing is with circulation cooling water tank, includes filter tank, circulation water tank and installs the filter unit in filter tank, install the air cooling module in circulation water tank, filter unit includes separating frame plate, backing roll, guide roll, conveyer belt, driving motor, jet-propelled board way, backing roll, guide roll rotate and install in filter tank, driving motor and a set of backing roll power are connected, the conveyer belt winds to each backing roll, guide roll on and keeps the state of stretching tightly, and evenly has offered the filtration pore on the conveyer belt, separating frame plate fixed mounting in filter tank and arrange between the upper and lower floor of conveyer belt, filter tank pass through the raceway with circulation water tank keeps the intercommunication, the raceway stretches into in the filter tank and meets with separating frame plate, jet-propelled board way fixed mounting is in separating frame plate lower surface, and evenly has offered the vertical jet-propelled hole of arranging downwards on the jet-propelled board way, air cooling module's exhaust end keeps the intercommunication with jet-propelled board way.
In some implementations, in order to ensure that cooling water used in the profile machining process is stably conveyed to the filtering water tank, and simultaneously ensure that cooling water cooled by the circulating water tank can be stably discharged and supplied to machining equipment, the following technical scheme is provided.
The top of the filtering water tank is connected with a water inlet pipe, the water inlet pipe is arranged right above the center position of the conveying belt, the side wall of the bottom of the circulating water tank is connected with a water outlet pipe, and the water outlet pipe is arranged on the opposite side of the water conveying pipe.
In some implementations, in order to conveniently discharge the section scraps and impurities collected at the bottom of the filtering water tank under the action of the pressurized air, the following technical scheme is provided.
The bottom of the filtering water tank is provided with a diversion slope, the outside of the filtering water tank is fixedly provided with a cyclone dust collector, and an air inlet of the cyclone dust collector is communicated to the bottom of the diversion slope of the filtering water tank.
In some implementations, in order to ensure that the air cooling assembly can efficiently cool the cooling water collected in the circulating water tank, the following technical scheme is provided.
The air cooling assembly comprises a plurality of groups of air cooling pipes which are arranged side by side, and the downstream ends of the groups of air cooling pipes are communicated with the air injection plate through air delivery pipes.
In some implementations, in order to ensure that the air ejected from the air ejecting board has sufficient pressure to blow off the chips and impurities attached to the conveyor belt, the following technical scheme is provided.
The outside of the filtering water tank is fixedly provided with a booster pump which is arranged on the gas transmission pipe in a matching way.
The utility model has the beneficial effects that: after the cooling water that collects gets into the filter tank, can be through the transmission band filtration impurity that is equipped with the filtration pore, supply back to section bar processing equipment after carrying out cooling in the cooling of the cooling water input circulation basin after filtering, realize the purpose of cooling water cyclic utilization, at driving motor drive transmission band rotation in-process, the piece of interception on it, impurity can blow off through the high-pressure air that jet plate way blows off and collect, guarantee that the transmission band has the function of lasting high-efficient filtration circulating water, and the high-pressure air in the jet plate way is served as by the air after the cooling heat transfer. In sum, this application can guarantee to last efficient filtration, cooling treatment to the cooling water that the profile processing was used to supply cooling water cyclic utilization, can effectively improve energy utilization, energy-conserving effect is good.
Drawings
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of another view of the present utility model;
FIG. 3 is a schematic view of the structure of an air-cooling pipe installed in a circulating water tank;
FIG. 4 is a schematic view of the filter assembly installed inside the filter tank;
FIG. 5 is a schematic illustration of the filter assembly shown disassembled;
fig. 6 is a schematic structural diagram of a jet board.
In the figure: 1 a filtering water tank, 11 a water delivery pipe, 12 a water inlet pipe, 13 a diversion slope, 2 a circulating water tank, 21 a water discharge pipe, 31 a separation frame plate, 32 a supporting roller, 33 a guiding roller, 34 a transmission belt, 341 a water retaining bar, 35 a driving motor, 36 an air injection plate path, 361 air injection holes, 41 an air cooling pipe, 42 an air delivery pipe, 43 a pressurizing pump and 5 a cyclone dust collector.
Detailed Description
The following description of the embodiments of the present utility model will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present utility model, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the utility model without making any inventive effort, are intended to be within the scope of the utility model.
Referring to fig. 1-6, the circulating cooling water tank for profile processing comprises a filtering water tank 1, a circulating water tank 2, a filtering component installed in the filtering water tank 1, and an air cooling component installed in the circulating water tank 2, wherein the filtering component comprises a separation frame plate 31, a supporting roller 32, a guide roller 33, a transmission belt 34, a driving motor 35 and an air injection plate 36, the supporting roller 32 and the guide roller 33 are rotatably installed in the filtering water tank 1, the driving motor 35 is in power connection with one group of supporting rollers 32, the transmission belt 34 is wound on each group of supporting rollers 32 and the guide roller 33 and is kept in a tight state, the transmission belt 34 is uniformly provided with filtering holes, the separation frame plate 31 is fixedly installed in the filtering water tank 1 and is arranged between the upper layer and the lower layer of the transmission belt 34, the filtering water tank 1 is kept in communication with the circulating water tank 2 through a water pipe 11, the water pipe 11 stretches into the filtering water tank 1 and is connected with the separation frame plate 31, the air injection plate 36 is fixedly installed on the lower surface of the separation frame plate 31, the air injection plate 36 is uniformly provided with air injection holes 361 which are vertically and downwardly arranged on the air injection plate 36, and the air discharge end of the air cooling component is kept in communication with the air injection plate 36.
The driving motor 35 is fixedly installed on the outer side of the filtering water tank 1, the rotating shaft of the driving motor 35 is fixedly connected with the axle center of one group of supporting rollers 32, and the supporting rollers 32 combined with the driving motor 35 can be driven to stably rotate when the driving motor 35 works, so that the transmission belt 34 is driven to effectively operate.
The used cooling water is input from the top of the filtering water tank 1 and falls onto the upper layer of the conveying belt 34, profile machining scraps and sundries carried in the cooling water are intercepted under the action of the filtering holes, the cooling water passes through the conveying belt 34 and is collected on the separation frame plate 31, finally, the cooling water flows into the circulating water tank 2 through the water pipe 11, and the cooling water collected in the circulating water tank 2 is cooled by the air cooling assembly so as to ensure continuous use of the cooling water.
In order to ensure that the cooling water falling above the conveyor belt 34 can be effectively gathered, the cooling water is prevented from leaking downwards from the two sides of the water tank, the two ends of the upper conveyor belt 34 are in an upward turned-up state, and the separation frame plates 31 are also in an upward turned-up state, so that the cooling water can be effectively collected. In this regard, the support roller 32 includes two sets disposed in the filtering water tank 1, the guide roller 33 includes four sets disposed at both sides of the filtering water tank 1, the two sets of guide rollers 33 at each side are different in mounting height, and the guide roller 33 having a higher mounting height is disposed outside the guide roller 33 having a lower mounting height. The conveyor belt 34 passes under the lower guide roller 33 and then sequentially passes over the upper guide roller 33.
In order to prevent the cooling water from leaking from the connection between the two sides of the conveyor belt 34 and the filtering water tank 1, water blocking strips 341 protruding outwards are arranged on the two sides of the conveyor belt 34.
When the processing scraps and impurities of the profile intercepted on the upper layer of the conveying belt 34 are synchronously transferred to the lower side along with the conveying belt 34, air cooled and heat exchanged by the air cooling component is pressurized and input into the air injection plate 36, and high-pressure air blown to the lower layer of the conveying belt 34 is output by the air injection port, so that the scraps and impurities intercepted on the air injection plate can be blown down to the bottom of the filtering water tank 1.
In order to ensure that the cooling water used in the profile processing process is stably conveyed to the filtering water tank 1, and simultaneously ensure that the cooling water cooled by the circulating water tank 2 can be stably discharged and supplied to processing equipment, the following technical scheme is provided.
The top of the filtering water tank 1 is connected with a water inlet pipe 12, the water inlet pipe 12 is arranged right above the center position of the transmission belt 34, the side wall of the bottom of the circulating water tank 2 is connected with a water outlet pipe 21, and the water outlet pipe 21 is arranged on the opposite side of the water delivery pipe 11.
After cooling water used in profile processing is collected, the cooling water is input into the filtering water tank 1 through the water inlet pipe 12, scraps and impurities carried in the cooling water are filtered by the aid of the filtering component and then are input into the circulating water tank 2, the cooling water is cooled by the air cooling component and then is output from the water outlet pipe 21, and the filtered and cooled cooling water can be supplied with the cooling water to processing equipment again, so that the recycling of the cooling water is realized.
In order to conveniently discharge the section scraps and impurities collected at the bottom of the filtering water tank 1 under the action of pressurized air, and effectively separate scraps, impurities and air, the following technical scheme is provided.
The bottom of the filtering water tank 1 is provided with a diversion slope 13, the cyclone dust collector 5 is fixedly arranged outside the filtering water tank 1, and an air inlet of the cyclone dust collector 5 is communicated to the bottom of the diversion slope 13 of the filtering water tank 1.
After the pressurized air is blown to the lower conveyor 34 and the dust and foreign matters which are intercepted from adhering to it are blown into the bottom of the filtering water tank 1, the air is further introduced into the cyclone 5, the air is discharged from the air outlet at the top under the action of the cyclone 5, and the dust and foreign matters are collected at the bottom of the cyclone 5 and are discharged outwards.
In order to ensure that the air cooling assembly can efficiently cool the cooling water collected in the circulating water tank 2, the following technical scheme is provided.
The air cooling assembly includes a plurality of sets of air cooling pipes 41 arranged side by side, and downstream ends of the sets of air cooling pipes 41 are in communication with the air injection circuit 36 via air delivery pipes 42.
The air cooling pipe 41 is filled with the circulating water tank 2 in a bending arrangement mode, so that cooling water in the circulating water tank 2 can be effectively and uniformly cooled. A blower may be installed at the upstream end of the air cooling pipe 41 to ensure that the cold air can be continuously introduced into the air cooling pipe 41 and cool down the cooling water.
To ensure that the air ejected from the air ejecting plate 36 has sufficient pressure to blow off the debris and impurities adhering to the conveyor 34, the following technical scheme is also provided.
The outside of the filtering water tank 1 is fixedly provided with a pressurizing pump 43, and the pressurizing pump 43 is arranged on the air pipe 42 in a matching way.
When the air heated by the heat exchange of the cooling water in the circulating water tank is conveyed to the air injection plate 36 along the air cooling pipe 41 and the air conveying pipe 42, the pressure of the air injected by the air injection plate 36 can be effectively improved by pressurizing through the pressurizing pump 43, and then the scraps and impurities attached to the conveying belt 34 can be blown off, so that the filtering efficiency of the conveying belt 34 is kept at a higher level continuously, and the cooling water for profile machining can be filtered and cooled continuously and efficiently.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present utility model may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.

Claims (5)

1. The section bar processing is with circulation cooling water tank, its characterized in that: comprises a filtering water tank (1), a circulating water tank (2) and an air cooling component arranged in the filtering water tank (1), wherein the air cooling component is arranged in the circulating water tank (2), the filtering component comprises a separation frame plate (31), a supporting roller (32), a guide roller (33), a transmission belt (34), a driving motor (35) and an air injection plate path (36), the supporting roller (32) and the guide roller (33) are rotatably arranged in the filtering water tank (1), the driving motor (35) is in power connection with one group of the supporting rollers (32), the transmission belt (34) is wound on each group of the supporting rollers (32) and the guide roller (33) and is kept in a tight state, filtering holes are uniformly formed in the transmission belt (34), the separation frame plate (31) is fixedly arranged in the filtering water tank (1) and is arranged between the upper layer and the lower layer of the transmission belt (34), the filtering water tank (1) is kept communicated with the circulating water tank (2) through a water conveying pipe (11), the water conveying pipe (11) stretches into the filtering water tank (1) and is connected with the separation frame plate (31) through the separation plate (31), the air injection plate (36) is fixedly arranged on the upper air injection plate (361) and is arranged on the lower surface of the separation frame plate (36), the exhaust end of the air cooling assembly is in communication with an air injection circuit (36).
2. The circulation cooling water tank for profile processing according to claim 1, wherein: the top of the filtering water tank (1) is connected with a water inlet pipe (12), the water inlet pipe (12) is arranged right above the center position of the conveying belt (34), the side wall of the bottom of the circulating water tank (2) is connected with a water outlet pipe (21), and the water outlet pipe (21) is arranged on the opposite side of the water conveying pipe (11).
3. The circulation cooling water tank for profile processing according to claim 1, wherein: the bottom of the filtering water tank (1) is provided with a diversion slope (13), the cyclone dust collector (5) is fixedly arranged outside the filtering water tank (1), and an air inlet of the cyclone dust collector (5) is communicated to the bottom of the diversion slope (13) of the filtering water tank (1).
4. The circulation cooling water tank for profile processing according to claim 1, wherein: the air cooling assembly comprises a plurality of groups of air cooling pipes (41) which are arranged side by side, and the downstream ends of the groups of air cooling pipes (41) are communicated with the air injection plate (36) through air delivery pipes (42).
5. The circulating cooling water channel for profile machining according to claim 4, wherein: the outside of the filtering water tank (1) is fixedly provided with a pressurizing pump (43), and the pressurizing pump (43) is arranged on the air pipe (42) in a matching way.
CN202320727839.XU 2023-04-06 2023-04-06 Circulation cooling water tank for profile machining Active CN219199729U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202320727839.XU CN219199729U (en) 2023-04-06 2023-04-06 Circulation cooling water tank for profile machining

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202320727839.XU CN219199729U (en) 2023-04-06 2023-04-06 Circulation cooling water tank for profile machining

Publications (1)

Publication Number Publication Date
CN219199729U true CN219199729U (en) 2023-06-16

Family

ID=86711855

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202320727839.XU Active CN219199729U (en) 2023-04-06 2023-04-06 Circulation cooling water tank for profile machining

Country Status (1)

Country Link
CN (1) CN219199729U (en)

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