CN219179025U - Radial section device of cable insulation sheath - Google Patents
Radial section device of cable insulation sheath Download PDFInfo
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Abstract
本实用新型涉及电缆性能检测技术领域,尤其涉及一种电缆绝缘护套径向切片装置,包括:底座、切削单元以及夹具单元;所述底座包括底板和立架,所述立架与所述底板垂直设置,所述底板上设置一承台,所述承台与所述立架共面设置,所述切削单元与所述立架滑动连接;所述夹具单元与所述底板滑动连接,夹具单元的移动方向垂直于所述切削单元的移动方向,夹具单元用于承载绝缘护套的承载面与承台上表面等高,夹具单元上具有一固定绝缘护套的夹板。该切片装置解决了解决切片厚度不均匀、不完整、变形或产生毛刺的问题。
The utility model relates to the technical field of cable performance detection, in particular to a radial slicing device for cable insulation sheaths, comprising: a base, a cutting unit and a clamp unit; the base includes a bottom plate and a stand, and the stand and the bottom plate Vertically arranged, a platform is arranged on the bottom plate, the platform is coplanar with the stand, the cutting unit is slidably connected to the stand; the clamp unit is slidably connected to the bottom plate, and the clamp unit The moving direction of the cutting unit is perpendicular to the moving direction of the cutting unit. The bearing surface of the clamp unit is used to carry the insulating sheath at the same height as the upper surface of the platform. The clamp unit has a splint for fixing the insulating sheath. The slicing device solves the problems of uneven slice thickness, incompleteness, deformation or burrs.
Description
技术领域technical field
本实用新型涉及电缆性能检测技术领域,尤其涉及一种电缆绝缘护套径向切片装置。The utility model relates to the technical field of cable performance detection, in particular to a radial slicing device for cable insulation sheaths.
背景技术Background technique
公开该背景技术部分的信息仅仅旨在增加对本实用新型的总体背景的理解,而不必然被视为承认或以任何形式暗示该信息构成已经成为本领域一般技术人员所公知的现有技术。The disclosure of the information in this background section is only intended to increase the understanding of the general background of the present invention, and is not necessarily regarded as an acknowledgment or in any form to imply that the information constitutes the prior art known to those skilled in the art.
电线电缆是常用的输送电压或电信号的传输工具,其中电缆多用于高压输送,对电缆的性能要求较高,其中电缆护套的抗拉强度是保证电缆铺设时外皮完整的重要指标之一,在对线缆绝缘护套进行测量时根据GB/2951-2008.11,需要制取尽可能薄的完整环形切片。Wire and cable are commonly used transmission tools for transmitting voltage or electrical signals. Among them, cables are mostly used for high-voltage transmission, and the performance requirements of cables are relatively high. Among them, the tensile strength of the cable sheath is one of the important indicators to ensure the integrity of the sheath when the cable is laid. When measuring the cable insulation sheath, according to GB/2951-2008.11, it is necessary to make a complete circular slice as thin as possible.
现有的切片装置设置有一水平放置的刀片,刀片一侧设置三爪卡盘,将电缆安装在三爪卡盘中,移动三爪卡盘使其相对刀片移动,从而从电缆上表面切下护套切片。申请人在实际操作过程中发现,由于绝缘护套本身具有弹性,对于小截面绝缘护套,当刀片切削到最后时,切片与下面的绝缘护套产生粘连,再加上绝缘护套本身具有一定的弹性,粘连部位会被拉长,导致绝缘切片不完整、变形或产生毛刺,影响实验准确性;另一个问题是在安装绝缘护套时,需要将绝缘护套悬空拿在三爪卡盘中间,然后调节三种卡盘将绝缘护套固定,但是整个过程不能保证绝缘护套保持在卡盘中间,而且绝缘护套本身会有一定的弯曲,绝缘护套固定后无法保证与刀片垂直,导致切出的切片厚度不均匀。The existing slicing device is provided with a blade placed horizontally, and a three-jaw chuck is arranged on one side of the blade. The cable is installed in the three-jaw chuck, and the three-jaw chuck is moved to move relative to the blade, thereby cutting the protective wire from the upper surface of the cable. Set of slices. The applicant found in the actual operation process that due to the elasticity of the insulating sheath itself, for the small cross-section insulating sheath, when the blade cuts to the end, the section will stick to the insulating sheath below, and the insulating sheath itself has a certain Elasticity, the adhesion part will be elongated, resulting in incomplete insulation slices, deformation or burrs, affecting the accuracy of the experiment; another problem is that when installing the insulation sheath, the insulation sheath needs to be suspended in the middle of the three-jaw chuck , and then adjust the three kinds of chucks to fix the insulating sheath, but the whole process cannot ensure that the insulating sheath remains in the middle of the chuck, and the insulating sheath itself will have a certain bending. After the insulating sheath is fixed, it cannot be guaranteed to be perpendicular to the blade, resulting in Cut slices are uneven in thickness.
实用新型内容Utility model content
针对现有技术存在的不足,本实用新型实施例的目的是提供一种电缆绝缘护套径向切片装置,以解决切片厚度不均匀、不完整、变形或产生毛刺的问题。In view of the deficiencies in the existing technology, the purpose of the embodiment of the utility model is to provide a radial slicing device for cable insulation sheath to solve the problems of uneven slice thickness, incompleteness, deformation or burrs.
为了实现上述目的,本实用新型实施例提供了如下技术方案:In order to achieve the above object, the embodiment of the utility model provides the following technical solutions:
一种电缆绝缘护套径向切片装置,包括:底座、切削单元以及夹具单元;所述底座包括底板和立架,所述立架与所述底板垂直设置,所述底板上设置一承台,所述承台与所述立架共面设置,所述切削单元与所述立架滑动连接;所述夹具单元与所述底板滑动连接,夹具单元的移动方向垂直于所述切削单元的移动方向,夹具单元用于承载绝缘护套的承载面与承台上表面等高,夹具单元上具有一固定绝缘护套的夹板。A radial slicing device for a cable insulation sheath, comprising: a base, a cutting unit and a clamp unit; the base includes a bottom plate and a stand, the stand is vertically arranged to the bottom plate, and a platform is arranged on the bottom plate, The bearing platform and the stand are set on the same plane, the cutting unit is slidably connected to the stand; the clamp unit is slidably connected to the bottom plate, and the moving direction of the clamp unit is perpendicular to the moving direction of the cutting unit , the clamp unit is used to bear the load-bearing surface of the insulating sheath and the upper surface of the platform at the same height, and the clamp unit has a splint for fixing the insulating sheath.
优选地,所述立架包括横梁和两个竖杆,两个竖杆安装在所述底板上,横梁连接在两个竖杆上端,所述承台位于两个竖杆之间。Preferably, the stand includes a cross beam and two vertical bars, the two vertical bars are installed on the bottom plate, the cross beam is connected to the upper ends of the two vertical bars, and the platform is located between the two vertical bars.
优选地,横梁和两个竖杆可拆卸连接。Preferably, the beam and the two vertical bars are detachably connected.
优选地,所述切削单元包括刀片,所述刀片设置在两个竖杆之间并沿两个竖杆上下移动。Preferably, the cutting unit includes a blade disposed between two vertical bars and moving up and down along the two vertical bars.
优选地,所述横梁上安装螺套,所述刀片上端连接螺杆,所述螺杆与螺套螺纹配合,转动螺杆从而使刀片上下移动。Preferably, a screw sleeve is installed on the beam, and the upper end of the blade is connected to a screw rod, and the screw rod is threadedly engaged with the screw sleeve, and the blade is moved up and down by turning the screw rod.
优选地,所述切削单元还包括设置在螺杆上端的从动轮、主动轮以及驱动主动轮的电机。Preferably, the cutting unit further includes a driven wheel, a driving wheel, and a motor for driving the driving wheel arranged on the upper end of the screw.
优选地,所述底板上设置移动座,所述夹板安装在移动座上随移动座前后移动。Preferably, a moving seat is arranged on the bottom plate, and the splint is mounted on the moving seat and moves back and forth with the moving seat.
优选地,所述夹板包括呈预定角度的第一板件和第二板件,所述第一板件的端部和第二板件的端部相交。Preferably, the splint includes a first plate and a second plate at a predetermined angle, and an end of the first plate intersects with an end of the second plate.
优选地,所述夹板底侧设置防护垫片。Preferably, a protective gasket is provided on the bottom side of the splint.
优选地,所述夹具单元包括调整夹板的棘轮夹组件,所述棘轮夹组件包括与夹板连接的手柄和支臂,支臂的一端设置通孔套接在立杆上。Preferably, the clamp unit includes a ratchet clamp assembly for adjusting the splint, the ratchet clamp assembly includes a handle connected to the splint and a support arm, and one end of the support arm is provided with a through hole to be sleeved on the vertical rod.
本实用新型实施例中提供的一个或多个技术方案,至少具有如下技术效果或优点:One or more technical solutions provided in the embodiments of the utility model have at least the following technical effects or advantages:
制取切片时,将绝缘护套放在夹板下,利用夹板夹在夹具单元上,向前移动夹具单元,使绝缘护套位于切削单元正下方,由于底板上设有与绝缘护套承载面等高的承台,因此在切到最后时,承台对绝缘护套形成支撑,防止了绝缘切片发生弹性形变和最后粘连部分的拉伸,避免切片产生毛刺,保证了绝缘切片的完整性。而且,保证绝缘切片在制取过程中,绝缘护套与刀片垂直,避免了切出的切片厚度不均匀的问题。When making slices, put the insulating sheath under the splint, use the splint to clamp it on the clamp unit, and move the clamp unit forward so that the insulating sheath is located directly under the cutting unit. High bearing platform, so when cutting to the end, the bearing platform forms a support for the insulating sheath, prevents the elastic deformation of the insulation slice and the stretching of the final adhesion part, avoids burrs on the slice, and ensures the integrity of the insulation slice. Moreover, it is ensured that the insulating sheath is perpendicular to the blade during the preparation of the insulating slice, so that the problem of uneven thickness of the cut slice is avoided.
本实用新型附加方面的优点将在下面的描述中给出,部分将从下面的描述中变得明显,或通过本实用新型的实践了解到。Advantages of additional aspects of the invention will be set forth in the description which follows, and in part will be apparent from the description which follows, or may be learned by practice of the invention.
为使本实用新型的上述目的、特征和优点能更明显易懂,下文特举较佳实施例,并配合所附附图,作详细说明如下。In order to make the above-mentioned purpose, features and advantages of the present invention more comprehensible, preferred embodiments are specifically cited below, together with the accompanying drawings, and are described in detail as follows.
附图说明Description of drawings
构成本实用新型的一部分的说明书附图用来提供对本实用新型的进一步理解,本实用新型的示意性实施例及其说明用于解释本实用新型,并不构成对本实用新型的不当限定。The accompanying drawings constituting a part of the utility model are used to provide a further understanding of the utility model, and the schematic embodiments of the utility model and their descriptions are used to explain the utility model and do not constitute improper limitations to the utility model.
图1是本实用新型实施例提供的电缆绝缘护套径向切片装置立体图;Fig. 1 is a perspective view of a radial slicing device for a cable insulation sheath provided by an embodiment of the present invention;
图2是本实用新型实施例提供的切片装置后视图;Fig. 2 is a rear view of the slicing device provided by the embodiment of the present invention;
图3是本实用新型实施例提供的切片装置侧视图;Fig. 3 is a side view of the slicing device provided by the embodiment of the present invention;
图中:11、底板;12、立架;13、承台;21、从动轮;22、螺杆;23、螺套;24、刀片;25、主动轮;26、电机;31、移动座;32、夹板;33、手柄;34、立杆;35、支臂;Among the figure: 11, bottom plate; 12, vertical frame; 13, bearing platform; 21, driven wheel; 22, screw rod; 23, screw sleeve; 24, blade; 25, driving wheel; 26, motor; 31, mobile seat; 32 , splint; 33, handle; 34, pole; 35, support arm;
为显示各部位位置而夸大了互相间间距或尺寸,示意图仅作示意使用。In order to show the position of each part, the distance or size between each part is exaggerated, and the schematic diagram is only used for illustration.
具体实施方式Detailed ways
应该指出,以下详细说明都是例示性的,旨在对本实用新型提供进一步的说明。除非另有指明,本实用新型使用的所有技术和科学术语具有与本实用新型所属技术领域的普通技术人员通常理解的相同含义。It should be pointed out that the following detailed descriptions are all exemplary and are intended to provide further description of the present utility model. Unless otherwise specified, all technical and scientific terms used in this application have the same meaning as commonly understood by those of ordinary skill in the art to which this application belongs.
为了方便叙述,本实用新型中如果出现“上”、“下”、“左”“右”字样,仅表示与附图本身的上、下、左、右方向一致,并不对结构起限定作用,仅仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位,以特定的方位构造和操作,因此不能理解为对本实用新型的限制。术语解释部分:本实用新型中的术语“安装”、“相连”、“连接”、“固定”等术语应作广义理解,例如,可以是固定连接,也可以是可拆卸连接,或为一体;可以是机械连接,可以是直接连接,也可以是通过中间媒介间接相连,可以是两个元件内部连接,或者两个元件的相互作用关系,对于本领域的普通技术人员而言,可以根据具体情况理解术语在本实用新型的具体含义。For the convenience of description, if the words "up", "down", "left" and "right" appear in the utility model, it only means that it is consistent with the up, down, left and right directions of the drawings themselves, and does not limit the structure. It is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the utility model. Explanation of terms: the terms "installation", "connection", "connection", "fixation" and other terms in this utility model should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integration; It can be a mechanical connection, a direct connection, or an indirect connection through an intermediary. It can be an internal connection between two elements, or an interaction relationship between two elements. For those of ordinary skill in the art, it can be determined according to the specific situation. Understand the specific meaning of terms in the utility model.
如图1-图3所示,本实用新型一实施例中记载了一种电缆绝缘护套径向切片装置,包括:底座、切削单元以及夹具单元;所述底座包括底板11和立架12,所述立架12与所述底板11垂直设置,所述底板11上设置一承台13,所述承台与所述立架12共面设置,所述切削单元与所述立架12滑动连接;所述夹具单元与所述底板11滑动连接,夹具单元的移动方向垂直于所述切削单元的移动方向,夹具单元用于承载绝缘护套的承载面与承台上表面等高,夹具单元上具有一固定绝缘护套的夹板32。As shown in Figures 1-3, an embodiment of the utility model describes a radial slicing device for cable insulation sheaths, including: a base, a cutting unit and a clamp unit; the base includes a
制取切片时,将绝缘护套放在夹板下,利用夹板夹在夹具单元上,向前(靠近切削单元的方向)移动夹具单元,使绝缘护套位于切削单元正下方,由于底板上设有与绝缘护套承载面等高的承台,因此在切到最后时,承台对绝缘护套形成支撑,防止了绝缘切片发生弹性形变和最后粘连部分的拉伸,避免切片产生毛刺,保证了绝缘切片的完整性。而且,保证绝缘切片在制取过程中,绝缘护套与刀片垂直,避免了切出的切片厚度不均匀的问题。When making slices, put the insulating sheath under the splint, use the splint to clamp it on the fixture unit, and move the fixture unit forward (towards the cutting unit) so that the insulating sheath is located directly below the cutting unit. The bearing platform is the same height as the bearing surface of the insulating sheath, so when cutting to the end, the bearing platform forms a support for the insulating sheath, which prevents the elastic deformation of the insulation slice and the stretching of the final adhesion part, avoids the burr of the slice, and ensures Insulation slice integrity. Moreover, it is ensured that the insulating sheath is perpendicular to the blade during the preparation of the insulating slice, so that the problem of uneven thickness of the cut slice is avoided.
如图2所示,所述立架12为门形结构,包括横梁和两个竖杆,两个竖杆安装在所述底板11上,横梁连接在两个竖杆上端,横梁和两个竖杆可拆卸连接或者焊接连接,通过图1可以看出,所述承台位于两个竖杆之间。As shown in Figure 2, the
所述切削单元包括刀片24,所述刀片24设置在两个竖杆之间并沿两个竖杆上下移动。所述横梁上安装螺套23,所述刀片24上端连接螺杆22,所述螺杆22与螺套23螺纹配合,转动螺杆22从而使刀片24上下移动。具体的,刀片与竖杆的连接可以是在竖杆内侧面设置沿竖直方向的凹槽,刀片嵌入凹槽内,沿着凹槽上下移动;或者是在竖杆侧面设置线性导轨,刀片上设置滑块,滑块套在导轨上下移动。The cutting unit includes a
所述切削单元还包括设置在螺杆22上端的从动轮21、主动轮25以及驱动主动轮25的电机26,所述电机为可调速电机,用于控制刀片的下落速度和力度。The cutting unit also includes a driven
所述底板11上设置移动座31,所述夹板32安装在移动座31上随移动座31前后移动。具体的,移动座与底板的连接方式与车床托板结构类似,手轮内侧连接丝杆,通过转动手轮调节移动座的移动距离。The
如图1所示,所述夹板32为倒V形,包括呈预定角度的第一板件和第二板件,所述第一板件的端部和第二板件的端部相交。通过设置倒V形夹板,方便对不同规格的绝缘护套进行加紧,减少了固定绝缘护套的时间,夹板内侧的V型槽与刀片移动方向垂直设置,保证了水平放置的绝缘护套更容易与刀片垂直。As shown in FIG. 1 , the
所述夹板32底侧设置防护垫片,所述防护垫片为橡胶或聚氨酯垫片,防止夹具固定时对绝缘护套造成损伤。A protective gasket is provided on the bottom side of the
如图1所示,所述夹具单元包括调整夹板32的棘轮夹组件,所述棘轮夹组件包括与夹板32连接的手柄33和支臂35,支臂35的一端设置通孔套接在立杆34上。所述棘轮夹组件通过外购获得,并将原有的平板换位倒V形夹板。As shown in Figure 1, the clamp unit includes a ratchet clip assembly for adjusting the
上述切片装置的使用过程:The use process of the above slicing device:
首先操作电机,将刀片落下,将去除导体的绝缘护套固定在夹具单元上,一端抵住刀片上,然后升起刀片,根据实验所需的切片厚度,调节手轮控制夹具单元的位移距离,再落下刀片进行切片,如果切片不能满足实验要求,重复以上步骤。First operate the motor, drop the blade, fix the insulating sheath that removes the conductor on the fixture unit, and one end is against the blade, then raise the blade, and adjust the handwheel to control the displacement distance of the fixture unit according to the slice thickness required for the experiment. Then drop the blade to slice. If the slice cannot meet the experimental requirements, repeat the above steps.
上述虽然结合附图对本实用新型的具体实施方式进行了描述,但并非对本实用新型保护范围的限制,所属领域技术人员应该明白,在本实用新型的技术方案的基础上,本领域技术人员不需要付出创造性劳动即可做出的各种修改或变形仍在本实用新型的保护范围以内。Although the specific implementation of the utility model has been described above in conjunction with the accompanying drawings, it does not limit the protection scope of the utility model. Those skilled in the art should understand that on the basis of the technical solution of the utility model, those skilled in the art do not need to Various modifications or deformations that can be made with creative efforts are still within the protection scope of the present utility model.
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