CN219175339U - Riveting product detection jig and detection device - Google Patents
Riveting product detection jig and detection device Download PDFInfo
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- CN219175339U CN219175339U CN202320224249.5U CN202320224249U CN219175339U CN 219175339 U CN219175339 U CN 219175339U CN 202320224249 U CN202320224249 U CN 202320224249U CN 219175339 U CN219175339 U CN 219175339U
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
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Abstract
The utility model relates to the technical field of assembly detection jigs, and particularly provides a riveting product detection jig and a detection device, wherein the detection jig comprises: the probe assembly comprises a detection box and a plurality of probe assemblies which are arranged in the detection box and correspond to all riveting positions of a product to be detected; the detection device comprises a frame, a detection jig assembled on the frame and a driving piece carried on the frame and used for driving the detection jig to reciprocate; the utility model can detect the pile head height of the riveted pile products, and realize the purpose of judging the qualification of the products, and comprises the following steps: the pile head has poor height, incorrect position of the pile head, leakage riveting of the pile head, riveting standard of the pile head and other product defects, is widely applied to various parts with riveting pile detection requirements, replaces a manual observation detection mode, reduces the working strength of staff, improves the production efficiency, and can avoid the problem that the qualification rate cannot be guaranteed when the existing manual visual detection is performed on defective products.
Description
Technical Field
The utility model relates to the technical field of assembly detection jigs, in particular to a riveting product detection jig and a detection device.
Background
The riveting is a method for upsetting a nail rod in a part rivet hole by utilizing axial force and forming a pile head so as to connect a plurality of parts. In popular terms, riveting refers to a riveted product formed by punching holes in two plates with small thickness, placing rivets into the holes, and connecting two plates or objects together by using a rivet gun to rivet the rivets.
And after the riveting of the riveting product is finished, judging whether the riveting is qualified or not through the pile head height of the riveting position, namely judging whether the riveting product is qualified if the pile head height is within an expected range, and if the pile head height is too high or too low, judging that the riveting product is unqualified, thereby realizing the purpose of detecting the riveting quality of the riveting product.
In the prior art, the qualification of the riveting product is still detected by adopting a manual visual detection mode.
The manual visual detection process without a detection mechanism is relatively dependent on the self-observation capability of operators, and has great physical energy and energy consumption on the operators, and the qualification rate of products cannot be guaranteed.
Disclosure of Invention
In view of the above-mentioned drawbacks of the prior art, the present utility model aims to provide a riveting product detection jig and a detection device, which are used for solving the problems of high labor intensity of staff and low detection efficiency of riveting products in the prior art that the qualification of the riveting products is judged by adopting a manual visual detection mode.
To achieve the above and other related objects, the present utility model provides a riveting product detection jig, comprising: the probe assembly comprises a detection box and a plurality of probe assemblies which are arranged in the detection box and correspond to all riveting positions of a product to be detected;
wherein, the probe assembly includes:
a probe mount fixed to the probe cassette;
the detection probe is movably arranged on the probe mounting seat and used for being abutted against the pile head of the riveting piece of the product to be detected; the method comprises the steps of,
and the detection sensor is loaded on the probe mounting seat and is used for feeding back detection signals to reflect the pile head height after the detection probe is lifted.
In an embodiment of the utility model, the detection sensor includes one or two of a photoelectric sensor and a distance sensor.
In an embodiment of the utility model, the detection sensor adopts a photoelectric sensor, a light emitting end and a light receiving end of the photoelectric sensor are correspondingly arranged at two sides of the detection probe, a light hole is arranged on the detection probe, and whether the product to be detected is qualified or not is judged according to the corresponding conditions of the light hole, the light emitting end and the light receiving end of the photoelectric sensor.
In an embodiment of the utility model, the probe mounting seat is provided with a sensor fixing plate, and the detection sensor is mounted on the sensor fixing plate.
In an embodiment of the utility model, a probe cavity is provided on the probe mounting seat, and the lower end of the detection probe is movably connected in the probe cavity in a penetrating way.
A riveted article inspection device comprising:
the machine frame is detachably connected with a positioning plate for bearing and positioning a product to be tested;
the detection box is positioned right above the positioning plate and is assembled on the rack in a sliding manner along the vertical direction; the method comprises the steps of,
and the driving piece is carried on the frame and used for driving the detection jig to reciprocate.
In an embodiment of the utility model, the driving member is adapted to be selected from the following structures, either alone or in combination: a cylinder or an electric cylinder.
In an embodiment of the utility model, the power output end of the driving member is connected with an inverted U-shaped clamping plate, and the inverted U-shaped clamping plate is clamped and fixed on the detection box.
In an embodiment of the present utility model, an electrical control cabinet is further disposed on the rack, the electrical control cabinet is electrically connected with the detection sensor, and the electrical control cabinet is further connected with a touch display screen, and the electrical control cabinet receives a detection signal of the detection sensor and displays a detection result through the touch display screen according to the detection signal.
In an embodiment of the utility model, the electric control cabinet is further connected with an alarm device, and when the detection result is qualified, the electric control cabinet controls the alarm device to send out a first alarm signal; and when the detection result is unqualified, the electric control cabinet controls the alarm device to send out a second alarm signal.
As described above, the riveting product detection jig and the riveting product detection device provided by the utility model have the following beneficial effects:
1. by arranging the probe assembly, the detection probe and the detection sensor can be matched for application, and when the detection probe is jacked up and lifted by the pile head of the product to be detected, the detection sensor feeds back a detection signal to reflect the height of the pile head, and then the riveting quality of the riveting product is judged by the height of the pile head; if the pile head height reflected by the detection sensor is within the expected range, judging that the riveting product is qualified; if the pile head height reflected by the detection sensor is out of the expected range, judging that the riveting product is unqualified; the manual observation detection operation can be replaced, the working intensity of workers is reduced, the production efficiency is improved, and the problem that the qualification rate cannot be ensured in the existing manual visual detection of defective products can be avoided;
2. through setting up locating plate and driving piece that can cooperate the application, the locating plate is located under the detection box, and the detection tool reciprocates from top to bottom by driving piece drive, makes the product that awaits measuring can be close to the detection tool steadily, thereby makes the stake head that the product riveting is good that can be stable contacted to the detection probe, improves the degree of accuracy of detection, and then improves the detection effect;
3. the utility model can detect the pile head height of the riveted pile products, and realize the purpose of judging the qualification of the products, and comprises the following steps: the pile head has poor height, incorrect position of the pile head, leakage riveting of the pile head, riveting standard of the pile head and other product defects, is widely applied to various parts with riveting pile detection requirements, replaces a manual observation detection mode, reduces the working strength of staff, improves the production efficiency, and can avoid the problem that the qualification rate cannot be guaranteed when the existing manual visual detection is performed on defective products.
Drawings
Fig. 1 is a schematic structural diagram of a riveting product detection jig and a detection device according to the present disclosure.
Fig. 2 is an enlarged schematic view showing the structure of a probe assembly in the riveting product inspection jig according to the present disclosure.
Description of element reference numerals
A detection box 1; a probe mount 2; a probe cavity 21; a detection probe 3; a detection sensor 4; a sensor fixing plate 5; a frame 6; a driving member 7; a positioning plate 8; a linear guide 9; a right angle plate 10; a U-shaped clamping plate 11; an electric control cabinet 12; a touch display screen 13; a probe assembly a; light transmission holes x.
Detailed Description
Further advantages and effects of the present utility model will become apparent to those skilled in the art from the disclosure of the present utility model, which is described by the following specific examples.
Please refer to fig. 1-2. It should be understood that the structures, proportions, sizes, etc. shown in the drawings are for illustration purposes only and should not be construed as limiting the utility model to the extent that it can be practiced, since modifications, changes in the proportions, or otherwise, used in the practice of the utility model, are not intended to be critical to the essential characteristics of the utility model, but are intended to fall within the spirit and scope of the utility model. Also, the terms such as "upper," "lower," "left," "right," "middle," and "a" and the like recited in the present specification are merely for descriptive purposes and are not intended to limit the scope of the utility model, but are intended to provide relative positional changes or modifications without materially altering the technical context in which the utility model may be practiced.
Referring to fig. 1-2, the present utility model provides a riveting product detection fixture, comprising: the probe box 1 and a plurality of probe assemblies a which are arranged in the probe box 1 and correspond to the riveting positions of the product to be tested; the probe assembly a comprises a probe mounting seat 2 fixed on the probe box 1, a detection probe 3 movably arranged in the probe mounting seat 2 and used for being abutted against the pile head of the riveting piece of the product to be detected, and a detection sensor 4 carried on the probe mounting seat 2 and used for feeding back a detection signal when the detection probe 3 is lifted up so as to reflect the height of the pile head.
The probe mounting seat 2 is provided with a sensor fixing plate 5, and the detection sensor 4 is mounted on the sensor fixing plate 5.
The probe mounting seat 2 is provided with a probe cavity 21, and the upper end and the lower end of the probe cavity 21 are both open; the lower end of the detection probe 3 is movably connected in the probe cavity 21 in a penetrating way; the movable penetrating manner of the detection probe 3 relative to the probe cavity 21 includes: an inner groove which can prevent the detection probe from freely falling and does not influence the upward movement of the detection probe 3 is arranged at the middle upper end position of the probe cavity 21, or the detection probe 3 is movably connected with the inner wall of the probe cavity 21 through an elastic piece; thereby realizing the function that the upward movement of the detection probe 3 reflects the pile head height of the product to be detected.
The detection sensor 4 comprises one or two of a photoelectric sensor and a distance sensor, wherein the distance sensor can realize corresponding height detection.
The detection sensor 4 adopts a photoelectric sensor, the light emitting end and the light receiving end of the photoelectric sensor are correspondingly arranged on two sides of the detection probe 3, the detection probe 3 is provided with a light hole x, and whether a product to be detected is qualified or not is judged through the corresponding conditions of the light hole x, the light emitting end and the light receiving end of the photoelectric sensor.
Through setting up the probe assembly a, wherein the detection probe 3 and the detection sensor 4 can be matched for application, when the detection probe 3 is jacked up and lifted by the pile head of the product to be detected, a detection signal is fed back by the detection sensor 4 to reflect the height of the pile head, and then the riveting quality of the riveting product is judged through the height of the pile head; if the pile head height reflected by the detection sensor 4 is within the expected range, judging that the riveted product is qualified; if the pile head height reflected by the detection sensor 4 is out of the expected range, judging that the riveted product is unqualified; the manual observation detection operation can be replaced, the working intensity of workers is reduced, the production efficiency is improved, and the problem that the qualification rate cannot be guaranteed when the defective products are detected manually and visually can be avoided.
Referring to fig. 1, a riveting product detection apparatus includes: the device comprises a frame 6, a detection jig assembled on the frame 6, and a driving piece 7 assembled on the frame 6 and the output end of which is connected with the detection jig, wherein a positioning plate 8 for bearing and positioning a product to be detected is detachably connected to the frame 6; the detection box 1 in the detection jig is positioned right above the positioning plate 8 and is assembled on the frame 6 in a sliding manner along the vertical direction; the driving piece 7 is carried on the frame 6 and used for driving the detection jig to reciprocate; the side end of the frame 6 is provided with a linear guide rail 9, and the detection jig is specifically connected to the linear guide rail 9.
Through setting up locating plate 8 and driving piece 7 that can cooperate the application, locating plate 8 is located under surveying box 1, by driving piece 7 drive detection tool reciprocating motion about, makes the product that awaits measuring can be stable be close to detection tool to thereby make the contact that detection probe 3 can be stable to the stake head that the product riveting is good, improve the degree of accuracy of detection, and then improve the detection effect.
The upper end of the frame 6 is provided with a right angle plate 10, and the driving piece 7 is arranged on the frame 6 through the right angle plate 10 and can be positioned right above the detection box 1, so that the lifting movement of the detection jig can be conveniently driven; the driving member 7 is selected from the following structures, either alone or in combination: a cylinder or an electric cylinder.
The power output end of the driving piece 7 is connected with an inverted U-shaped clamping plate 11, and the inverted U-shaped clamping plate 11 is clamped and fixed on the detection box 1.
The machine frame 6 is also provided with an electric control cabinet 12, the electric control cabinet 12 is electrically connected with the detection sensor 4, the electric control cabinet 12 is also connected with a touch display screen 13, and the electric control cabinet 12 receives a detection signal of the detection sensor 4 and displays a detection result through the touch display screen 13 according to the detection signal.
The electric control cabinet 13 is also connected with an alarm device, and when the detection result is qualified, the electric control cabinet 13 controls the alarm device to send out a first alarm signal; when the detection result is unqualified, the electric control cabinet 13 controls the alarm device to send out a second alarm signal; the alarm device specifically adopts an audible and visual alarm, wherein the first alarm signal corresponds to the illumination of a green light, and the second alarm signal corresponds to the illumination of a red light and the alarm of buzzing.
In summary, the utility model can detect the pile head height of the riveted pile products, and realize the purpose of judging the qualification of the products, and comprises the following steps: the pile head has poor height, incorrect position of the pile head, leakage riveting of the pile head, riveting standard of the pile head and other product defects, is widely applied to various parts with riveting pile detection requirements, replaces a manual observation detection mode, reduces the working strength of staff, improves the production efficiency, and can avoid the problem that the qualification rate cannot be guaranteed when the existing manual visual detection is performed on defective products. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.
The above embodiments are merely illustrative of the principles of the present utility model and its effectiveness, and are not intended to limit the utility model. Modifications and variations may be made to the above-described embodiments by those skilled in the art without departing from the spirit and scope of the utility model. Accordingly, it is intended that all equivalent modifications and variations of the utility model be covered by the claims, which are within the ordinary skill of the art, be within the spirit and scope of the present disclosure.
Claims (10)
1. Riveting goods detects tool, a serial communication port includes: the probe assembly comprises a detection box and a plurality of probe assemblies which are arranged in the detection box and correspond to all riveting positions of a product to be detected;
wherein, the probe assembly includes:
a probe mount fixed to the probe cassette;
the detection probe is movably arranged on the probe mounting seat and used for being abutted against the pile head of the riveting piece of the product to be detected; the method comprises the steps of,
and the detection sensor is loaded on the probe mounting seat and is used for feeding back detection signals to reflect the pile head height after the detection probe is lifted.
2. The riveted product detection jig of claim 1, wherein: the detection sensor comprises one or two of a photoelectric sensor and a distance sensor.
3. The riveted product detection jig of claim 2, wherein: the detection sensor adopts a photoelectric sensor, a light emitting end and a light receiving end of the photoelectric sensor are correspondingly arranged on two sides of the detection probe, a light hole is formed in the detection probe, and whether a product to be detected is qualified or not is judged through the corresponding conditions of the light hole, the light emitting end and the light receiving end of the photoelectric sensor.
4. The riveted product detection jig of claim 3, wherein: the probe mounting seat is provided with a sensor fixing plate, and the detection sensor is mounted on the sensor fixing plate.
5. The riveted product detection jig of claim 2, wherein: the probe mounting seat is provided with a probe cavity, and the lower end of the detection probe is movably connected in the probe cavity in a penetrating way.
6. A riveted article inspection device, comprising:
the machine frame is detachably connected with a positioning plate for bearing and positioning a product to be tested;
the inspection jig according to any one of claims 1 to 5, wherein the inspection box is located directly above the positioning plate and is slidably fitted to the frame in a vertical direction; the method comprises the steps of,
and the driving piece is carried on the frame and used for driving the detection jig to reciprocate.
7. The riveted product inspection device of claim 6, wherein: the driving member is applicable singly or in combination from the following structures: a cylinder or an electric cylinder.
8. The riveted product inspection device of claim 6, wherein: the power output end of the driving piece is connected with an inverted U-shaped clamping plate, and the inverted U-shaped clamping plate is clamped and fixed on the detection box.
9. The riveted product inspection device of claim 6, wherein: the electric control cabinet is further connected with the detection sensor, and is further connected with a touch display screen, receives detection signals of the detection sensor and displays detection results through the touch display screen according to the detection signals.
10. The riveted product inspection device according to claim 9, wherein: the electric control cabinet is also connected with an alarm device, and when the detection result is qualified, the electric control cabinet controls the alarm device to send out a first alarm signal; and when the detection result is unqualified, the electric control cabinet controls the alarm device to send out a second alarm signal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320224249.5U CN219175339U (en) | 2023-02-15 | 2023-02-15 | Riveting product detection jig and detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202320224249.5U CN219175339U (en) | 2023-02-15 | 2023-02-15 | Riveting product detection jig and detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN219175339U true CN219175339U (en) | 2023-06-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202320224249.5U Active CN219175339U (en) | 2023-02-15 | 2023-02-15 | Riveting product detection jig and detection device |
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| Country | Link |
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| CN (1) | CN219175339U (en) |
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2023
- 2023-02-15 CN CN202320224249.5U patent/CN219175339U/en active Active
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